Hyperion 100 L Installation, Operation & Maintenance Manual

Indirect solar water heaters

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Indirect solar water heaters
100, 150, 200, 250 & 300 L Models
Installation, operation & maintenance manual
Solar Keymark
Certified

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Summary of Contents for Hyperion 100 L

  • Page 1 Indirect solar water heaters 100, 150, 200, 250 & 300 L Models Installation, operation & maintenance manual Solar Keymark Certified...
  • Page 2: Table Of Contents

    Nobel Solar water heaters. Nobel combine the internationally renowned Aelios tank with their innovative Apollon panels to create the “HYPERION” range of solar water heating systems. This combination creates a highly effective & environmentally friendly energy solution that impeccably combines efficiency with aesthetics, whilst achieving household autonomy with astute monetary benefits.
  • Page 3: Solar Water Heater Operation

    It’s best to refrain from hot water consumption during peak heating times throughout the winter months. This allows the system to store the maximum sum of energy out of the limited daily amount available. PACKAGING DESCRIPTION MODEL Boiler 100lt tank, 1.5m collector HYPERION 100/1.5 Collector(s) Support base, fittings 150lt tank, 2.0m collector HYPERION 150/2 & Accessories 200lt tank, 2.6m collector HYPERION 200/2.6...
  • Page 4: Labelling

    Thermostatic tempering valve (available from supplier on request only) LABELING HYPERION solar water heaters are clearly identified by two labels, one on the tank NOBEL INTERNATIONAL EAD and the other on the collector/s. These labels display all pertinent details relating to SOLAR WATER HEATING SYSTEMS INDUSTRY 48 Vitosha Blvd., 2100 Elin Pelin, Bulgaria...
  • Page 5: Collector Specifications

    SOLAR WATER HEATERS WATER STORAGE TANK SPECIFICATIONS Cylinder: 2.5mm thick cold rolled steel with a double internal layer of enamel, baked at 860°C according to DIN 4753. The enamelling is done in our own high tech industrial facilities. Individually pressure tested at 15 bar. Nominal working pressure: 10 bar Surrounding heat exchanger (Jacket): for the operation...
  • Page 6: Hyperion 100Lt/1.5M 2 Layout

    HYPERION 100lt/1.5m LAYOUΤ FLAT SURFACE INCLINED SURFACE TOTAL SYSTEM HYPERION 100lt/1.5m COLLECTOR APOLLON AL 1500 NUMBER OF COLLECTORS TOTAL AREA (m²) 1.53 SYSTEM WEIGHT EMPTY (packed) / FULL (kg) 98/214 NUMBER OF MANIFOLDS MAX. WATER TANK OPERATING PRESSURE (bar) HEAT TRANSFER MEDIUM PROPYLENE GLYCOL SOLUTION CLOSED CIRCUIT MAX.
  • Page 7: Hyperion 200Lt/2.6M 2 Layout

    SOLAR WATER HEATERS HYPERION 200lt/2.6m LAYOUΤ FLAT SURFACE INCLINED SURFACE 2126 TOTAL SYSTEM HYPERION 200lt/2.6m COLLECTOR APOLLON AL 2600 NUMBER OF COLLECTORS TOTAL AREA (m²) 2.53 SYSTEM WEIGHT EMPTY (packed) / FULL (kg) 158/363 NUMBER OF MANIFOLDS MAX. WATER TANK OPERATING PRESSURE (bar)
  • Page 8: Hyperion 300Lt/4M Layout

    HYPERION 300lt/4.0m LAYOUΤ FLAT SURFACE INCLINED SURFACE 2034 TOTAL SYSTEM HYPERION 300lt/4m COLLECTOR APOLLON AL 2000 NUMBER OF COLLECTORS TOTAL AREA (m²) 2.03 SYSTEM WEIGHT EMPTY (packed) / FULL (kg) 221/532 NUMBER OF MANIFOLDS MAX. WATER TANK OPERATING PRESSURE (bar)
  • Page 9 SOLAR WATER HEATERS SHADING: The system should not be shaded by any obstacles for at least 6 (six) hours during midday hours to ensure that uninhibited & direct exposure of the collectors to the sun is achieved over this daily timeframe. This is when solar irradiation & the systems’ energy capture capability is at its peak (typically between 09.00 &...
  • Page 10: General Safety Measures

    PERSONNEL REQUIREMENTS: The installation of the Nobel solar water heating systems may only be undertaken by authorized solar qualified companies and their trained personnel. Works in electrical installations or conductors may only be executed by trained & qualified electricians. Certificates of compliance (coc’s) should be available to the owner from both the plumbing &...
  • Page 11 SOLAR WATER HEATERS SUPPORT BASE PARTS For 1.5m collector For inclined surface OPTION A For inclined surface OPTION B SWH/HYPC/ENER...
  • Page 12 For 2.0m , 2.6m & 4.0m collectors For 4.0m collector (2 x 2.0m For 2.0m & 2.6m collector For inclined surface OPTION A For inclined surface OPTION B SWH/HYPC/ENER...
  • Page 13: Assembly On A Flat Surface

    SOLAR WATER HEATERS ASSEMBLY ON A FLAT SURFACE Attach parts 1 to 2 using the M8 nuts & bolts supplied Complete triangle by attaching part 3 as shown Position part 4 to triangulate the frame & repeat steps 1, Attach parts 6 as cross bracing to bring the two halves 2, &...
  • Page 14 Bolt the water tank cradles (part 7) into position as shown, orientate the frame to the compass point required & secure frame firmly in with M8 x 60mm bolts & plugs supplied Northern Hemisphere Southern Hemisphere Place and tighten the Ø22 mechanically tightened plugs on the top right and on the bottom left of the collector/collectors*. Place the water storage tank on the base with its electrical components to the left when viewing the water storage tank from the front Centre the water storage tank’s position in respect to the collector/s.
  • Page 15: Assembly On An Inclined Surface - Option A

    SOLAR WATER HEATERS ASSEMBLY ΟΝ ΑΝ INCLINED SURFACE OPTION A - Using part 6 Bolt a part 1 to a part 2 using the M8 nuts & bolts supplied. Repeat to construct a mirror image of the first pair of parts as shown Place a part 4 between the “U”...
  • Page 16: Assembly On An Inclined Surface - Option B

    SOLAR WATER HEATERS ASSEMBLY ΟΝ ΑΝ INCLINED SURFACE OPTION B - Using parts 15-16 Bolt a part 1 to a part 2 using the M8 nuts & bolts supplied. Repeat to construct a mirror image of the first pair of parts as shown Place part 4 included in the packing of the base between the two Π...
  • Page 17 SOLAR WATER HEATERS Screw the four coach screws 16 in corresponding holes (see 5.1 or 5.2) of the parts 15 on robust interior post tile roof. Give the desired angle and tighten the base onto coach screws 16 with the nuts M12 and washers (5.3) Common steps for both options A &...
  • Page 18 STEP 11 STEP 13-14 STEP 17 STEP 9 STEP 15 SWH/HYPC/ENER...
  • Page 19: Electrical Connection

    SOLAR WATER HEATERS ANODE (Replacements available exclusively from Nobel) Remove electrical component housing cover & element flange. To fit the magnesium anode, place the anode with 22mm threaded bolt & washer attached into the 22mm port in the centre of the tank opposite the electrical cover as shown.
  • Page 20: Hydraulic Connection

    HYDRAULIC CONNECTION GENERAL RULES: The hydraulic coupling & commissioning of the solar water heater to any cold water supply mains &/or hot water distribution network may only be carried out & signed off (coc), by a legitimately qualified, registered, solar qualified plumber in strict accordance with the national building regulations applicable to the installation’s permanent location.
  • Page 21: System With Water Storage Tank Under The Roof

    SOLAR WATER HEATERS Uncover the collectors and clean the glass, ensure to remove all the information stickers. Check to make sure that all pipe joints are leak free & insure piping is left suitably insulated Clean-up & clear away all tools, materials & scaffolding etc. before opening access to the demarcated work area After the initial completion of the installation, no hot water should be consumed for the rest of the day in order for the closed loop to be properly energised.
  • Page 22: Post Installation Instructions

    POST INSTALLATION INSTRUCTIONS Before using the system make a final check. Check all the valves and inspect the complete system including the water supply & distribution plumbing for any kind of leakage. Repeat the inspection after one (1) hour of direct midday irradiation. Following its installation, the solar water storage tank needs about 2 days of adequate irradiation to achieve its maximum efficiency.
  • Page 23: Troubleshooting

    SOLAR WATER HEATERS Inspect the installation for any possible structural degradation & conduct any remedial repairs required to the system support assembly before re-filling the water tank. Re-couple the mains & distribution piping to the water tank, Open water mains & fill the tank, close tap once full.
  • Page 24: Post Installation Checklist

    POST INSTALLATION CHECKLIST The installer must complete the checklist below by ticking the appropiate box & the warranty declaration thereafter, in the presence of the customer, to declare that: SOLAR WATER HEATER INSTALLATION The system’s installation, including all materials & accessories comply with all relevant national standards. The installation is complete &...
  • Page 25: Nobel / Enerjetic Certificate Of Guarantee

    SOLAR WATER HEATERS NOBEL INTERNATIONAL / ENERJETIC DISTRIBUTORS CERTIFICATE OF GUARANTEE This guarantee is underwritten by Enerjetic Distributors cc of 718 James Crescent, Halfway House, Midrand, South Africa. This certificate of guarantee applies solely to solar water is strictly adhered to by an authorised Nobel technician & heaters manufactured by Xilinakis &...
  • Page 26 This guarantee does not cover any damages due to the This guarantee does not entitle the owner of the system to operation of the device under conditions different to that for any financial or other compensation other than the repair and/ which it has been specifically designed or replacement of the damaged unit.
  • Page 27: Installation Information & System Service Record

    SOLAR WATER HEATERS INSTALLATION INFORMATION Water tank serial number Collector 1 serial number Collector 2 serial number Sales receipt number Date of purchase Name of sales company Name of installation company Name of qualified plumber Plumber’s trade registration number. Plumbing c.o.c. number Name of qualified electrician Electrician’s trade registration number Electrical c.o.c.
  • Page 28 Enerjetic Distributors cc. 718 James Crescent, Halfway House, Midrand, South Africa. P.O. Box 2989, Fourways 2055 Email: info@enerjetic.co.za Web: www.enerjetic.co.za Tel: 0861 276 527 Nobel international EAD 48 Vitosha Blvd., Elin Pelin 2100 - Sofia Region, Bulgaria Email: info1@nobel.gr Web: www.nobel.gr...

This manual is also suitable for:

300 l250 l200 l150 l

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