Pioneer XR-VS500D Service Manual

Stereo dvd cassette deck receiver
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STEREO DVD CASSETTE DECK RECEIVER
XR-VS500D
XR-VS300D
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
XR-VS500D XR-VS300D
DBXJ
DDXJ/RA
DDXJ/RB
DDXJ/RD
DLXJ/NC
¶ This service manual should be used together with the following manual(s):
Model No.
XR-A9800D/KUCXJ
PIONEER CORPORATION
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2000
Power Requirement
AC110-127V/220-230V/240V
AC110-127V/220-230V/240V
AC110-127V/220-230V/240V
AC110-127V/220-230V/240V
AC110-127V/220-230V/240V
Order No.
RRV2329
CONTENTS
1. SAFETY INFORMATION ...................................... 2
2. CONTRAST OF MISCELLANEOUS PARTS ........ 3
3. SCHEMATIC DIAGRAM ..................................... 10
4. PCB CONNECTION DIAGRAM .......................... 20
5. GENERAL INFORMATION ................................. 22
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
Region
The voltage can be converted by
No.
the following method.
3
With the voltage selector
1
With the voltage selector
2
With the voltage selector
4
With the voltage selector
3
With the voltage selector
Remarks
T – ZZK AUG. 2000 Printed in Japan
ORDER NO.
RRV2340

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Summary of Contents for Pioneer XR-VS500D

  • Page 1 PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2000 T –...
  • Page 2 XR-VS500D, XR-VS300D 1. SAFETY INFORMATION This service manual is intended for qualified service technicians ; it is not meant for the casual do-it- yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.
  • Page 3 562 x 10 5.62k 5621 RN1/4PC 5 6 2 1 CONTRAST TABLE for XR-VS500D XR-VS500D/DBXJ, DDXJ/RA, DDXJ/RB, DDXJ/RD, DLXJ/NC and XR-A9800D/KUCXJ are constructed the same except for the following : Part No. Ref. No. Mark Symbol and Description Remarks XR-A9800D XR-VS500D XR-VS500D XR-VS500D XR-VS500D XR-VS500D...
  • Page 4 XR-VS500D, XR-VS300D CONTRAST TABLE for XR-VS300D XR-VS300D/DBXJ, DDXJ/RA, DDXJ/RB, DLXJ/NC and XR-A9800D/KUCXJ are constructed the same except for the following : Part No. Ref. No. Mark Symbol and Description Remarks XR-A9800D XR-VS300D XR-VS300D XR-VS300D XR-VS300D /KUCXJ /DBXJ /DDXJ/RA /DDXJ/RB /DLXJ/NC...
  • Page 5 XR-VS500D, XR-VS300D EXPLODED VIEWS Front Panel CONTRAST OF $M MECHA. DVD XXA3018 and XXA3019 are constructed the same except for the following : Part No. Ref. No. Mark Symbol and Description XXA3019 XXA3018 Remarks (XR-A9800D) (XR-VS300D) P5-10 CONNECT ASSY (6CH)
  • Page 6 XR-VS500D, XR-VS300D AF ASSY XWZ3322, XWZ3316 and XWZ3330 are constructed the same except for the following : Part No. Mark Symbol and Description Remarks XWZ3330 XWZ3322 XWZ3316 IC3301 STK407-070B STK407-070B STK407-090B IC3305, IC3306 (5A) AEK7019 AEK7019 Not used IC3305, IC3306...
  • Page 7 XR-VS500D, XR-VS300D REAR AMP ASSY XWZ3319 and XWZ3325 are constructed the same except for the following : Part No. Mark Symbol and Description Remarks XWZ3325 XWZ3319 IC3401 STK402-230 Not used Q3401–Q3404 2SD2114K Not used Q3405, Q3410 DTA124EK Not used Q3406–Q3409, Q3411–Q3413, Q3415...
  • Page 8 XR-VS500D, XR-VS300D PRIMARY ASSY XWZ3326, XWZ3320 and XWZ3332 are constructed the same except for the following : Part No. Mark Symbol and Description Remarks XWZ3332 XWZ3326 XWZ3320 VOLTAGE SELECTOR Not used XKX3001 XKX3001 R1 (2.2MΩ/ 1/2W) RCN1080 Not used Not used...
  • Page 9 XR-VS500D, XR-VS300D Mark No. Description Part No. Mark No. Description Part No. ÷ PCB PARTS LIST for XR-VS300D CONNECT ASSY (2CH) SEMICONDUCTORS IC8202 LA7137M IC8203 NJM78L08A IC8301 PCM1716E IC8201 TA7302P Q8203, Q8204 2PB709A Q8205, Q8206 2SD2114K Q8302 DTA124EK Q8201 DTC114YK...
  • Page 10 XR-VS500D, XR-VS300D 3. SCHEMATIC DIAGRAM 3.1 CONNECT ASSY (2CH) for XR-VS300D...
  • Page 11 XR-VS500D, XR-VS300D Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST" CONNECT ASSY (2 CH) (XWX3019) : The power supply is shown with the marked box. : AUDIO SIGNAL ROUTE...
  • Page 12 : KARAOKE SIGNAL ROUTE (TA) (TA) (TA) (MIC) : MIC SIGNAL ROUTE R3026 XR-VS500D : 8.2k XR-VS300D : 4.7k (OUT) LC75396NE R3010 XR-VS500D : 8.2k XR-VS300D : 4.7k (OUT) (OUT) (PB) (PB) (MIC) L3065 XR-VS500D : VTL1081 XR-VS300D : 4.7µH XR-VS500D ONLY...
  • Page 13 XR-VS500D, XR-VS300D CN6201 AF ASSY (XR-VS500D : XWZ3322) 2/3F (XR-VS300D : XWZ3316) 3/3F (TA) BA4558F-HT BA4558F-HT BA4558F-HT BA4558F-HT (MIC) XR-VS500D ONLY 3/3F 1/3,3/3F (MIC) (MIC) 3/3F (PB) (MIC) 3/3F 2/3F...
  • Page 14 XR-VS500D, XR-VS300D 3.3 AF (3/3) and SECONDARY ASSYS 3/3F AF ASSY (XR-VS500D : XWZ3322) (XR-VS300D : XWZ3316) 2/3F Q3351 XR-VS500D : IRFI9Z34G XR-VS300D : IRF9540A 1SR139-100 1SR139-100 Q3352 XR-VS500D IC3301 : IRFIZ34G XR-VS500D XR-VS300D : STK407-070B : IRF540A IC3305, XR-VS300D...
  • Page 15 XR-VS500D : XKN3007 XR-VS300D : XKN3004 XR-VS500D ONLY C33, C34 XR-VS500D : ACH7071 XR-VS300D : XCH3001 SECONDARY ASSY (XR-VS500D : XWZ3323) (XR-VS300D : XWZ3317) 2/3F CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO.
  • Page 16 XR-VS500D, XR-VS300D 3.4 PRIMARY ASSY POWER TRANSFORMER XR-VS500D : XTS3038 XR-VS300D : XTS3039 NJM7805-FA S1WB(A)60SD...
  • Page 17 XR-VS500D, XR-VS300D PRIMARY ASSY (XR-VS500D : XWZ3326) (XR-VS300D : XWZ3320) AEK1059 (T3.15A) SKX3001 AEK1061 (T5A) ATF1136 • NOTE FOR FUSE REPLACEMENT FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. CAUTION - REPLACE WITH SAME TYPE AND RATINGS ONLY.
  • Page 18 XR-VS500D, XR-VS300D 3.5 DISPLAY and BLUE LED ASSYS (MIC) (MIC) (MIC) (MIC) (MIC) DISPLAY ASSY (XR-VS500D : XWZ3324) (XR-VS300D : XWZ3318) (MIC) orange SLP6118C51H green SLP3118C51H XR-VS500D ONLY BLUE LED ASSY (XWZ3321) PDC064A 10MHz green SLP3118C51H D5619,D5620: red SLP9118C51H FL TUBE...
  • Page 19 XR-VS500D, XR-VS300D FOR XR-VS500D FOR XR-VS300D : The power supply is shown with the marked box. CN8104 CN8104 FOR XR-VS300D FOR XR-VS500D 2/3F CN5105 CN81 (MIC) (MIC) : MIC SIGNAL ROUTE (MIC) D5902: SLP7118C51H (MIC) D5903: SLP9118C51H Q5822-Q5824 D5904: SLP3118C51H...
  • Page 20 XR-VS500D, XR-VS300D 4. PCB CONNECTION DIAGRAM 4.1 CONNECT ASSY (2CH) for XR-VS300D CONNECT ASSY (2CH) CN80 IC8201 CN20 IC8203 CN5104 SIDE A (XNP3030-B) CN3404 CN5502...
  • Page 21 XR-VS500D, XR-VS300D CONNECT ASSY (2CH) IC8204 Q8202 Q8201 IC8202 Q8204 Q8203 Q8205 IC8301 Q8301 Q8302 Q8206 SIDE B (XNP3030-B)
  • Page 22 XR-VS500D, XR-VS300D 5. GENERAL INFORMATION 5.1 IC • The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams. PDC064A (DISPLAY ASSY : IC5501) for XR-VS300D • System Control Microcomputer •...
  • Page 23 XR-VS500D, XR-VS300D − n i t o i t n i t o i t n i t o i t o i t – – l l u − – – – – – – – – − −...
  • Page 24: Table Of Contents

    PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2000 T –...
  • Page 25: Safety Information

    XR-VS500D, XR-VS300D 1. SAFETY INFORMATION This service manual is intended for qualified service technicians ; it is not meant for the casual do-it- yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.
  • Page 26: Contrast Of Miscellaneous Parts

    562 x 10 5.62k 5621 RN1/4PC 5 6 2 1 CONTRAST TABLE for XR-VS500D XR-VS500D/DBXJN, DDXJN/RA, DDXJN/RB, DDXJN/RD, DLXJN/NC and XR-A9800D/KUCXJ are constructed the same except for the following : Part No. Ref. No. Mark Symbol and Description Remarks XR-A9800D XR-VS500D XR-VS500D XR-VS500D XR-VS500D XR-VS500D...
  • Page 27 XR-VS500D, XR-VS300D Part No. Ref. No. Mark Symbol and Description Remarks XR-A9800D XR-VS500D XR-VS500D XR-VS500D XR-VS500D XR-VS500D /KUCXJ /DBXJN /DDXJN/RA /DDXJN/RB /DDXJN/RD /DLXJN/NC P7-25 DV ENT Button XAD3056 XAD3085 XAD3085 XAD3085 XAD3085 XAD3085 P7-26 Display Panel XAK3135 XAK3207 XAK3207 XAK3207...
  • Page 28 XR-VS500D, XR-VS300D Part No. Ref. No. Mark Symbol and Description Remarks XR-A9800D XR-VS300D XR-VS300D XR-VS300D XR-VS300D /KUCXJ /DBXJN /DDXJN/RA /DDXJN/RB /DLXJN/NC FRONT PANEL SECTION P7-19 JOG Knob XAA3015 XAA3019 XAA3019 XAA3019 XAA3019 P7-21 FUNC Button L XAD3061 XAD3089 XAD3089 XAD3089...
  • Page 29 XR-VS500D, XR-VS300D AF ASSY XWZ3322, XWZ3316 and XWZ3330 are constructed the same except for the following : Part No. Mark Symbol and Description Remarks XWZ3330 XWZ3322 XWZ3316 IC3301 STK407-070B STK407-070B STK407-090B IC3305, IC3306 (5A) AEK7019 AEK7019 Not used IC3305, IC3306...
  • Page 30 XR-VS500D, XR-VS300D REAR AMP ASSY XWZ3319 and XWZ3325 are constructed the same except for the following : Part No. Mark Symbol and Description Remarks XWZ3325 XWZ3319 IC3401 STK402-230 Not used Q3401–Q3404 2SD2114K Not used Q3405, Q3410 DTA124EK Not used Q3406–Q3409, Q3411–Q3413, Q3415...
  • Page 31 XR-VS500D, XR-VS300D PRIMARY ASSY XWZ3326, XWZ3320 and XWZ3332 are constructed the same except for the following : Part No. Mark Symbol and Description Remarks XWZ3332 XWZ3326 XWZ3320 VOLTAGE SELECTOR Not used XKX3001 XKX3001 R1 (2.2MΩ/ 1/2W) RCN1080 Not used Not used...
  • Page 32 XR-VS500D, XR-VS300D Mark No. Description Part No. Mark No. Description Part No. ÷ PCB PARTS LIST for XR-VS300D CONNECT ASSY (2CH) SEMICONDUCTORS IC8202 LA7137M IC8203 NJM78L08A IC8301 PCM1716E IC8201 TA7302P Q8203, Q8204 2PB709A Q8205, Q8206 2SD2114K Q8302 DTA124EK Q8201 DTC114YK...
  • Page 33: Schematic Diagram

    XR-VS500D, XR-VS300D 3. SCHEMATIC DIAGRAM 3.1 CONNECT ASSY (2CH) for XR-VS300D...
  • Page 34 XR-VS500D, XR-VS300D Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST" CONNECT ASSY (2 CH) (XWX3019) : The power supply is shown with the marked box. : AUDIO SIGNAL ROUTE...
  • Page 35 : KARAOKE SIGNAL ROUTE (TA) (TA) (TA) (MIC) : MIC SIGNAL ROUTE R3026 XR-VS500D : 8.2k XR-VS300D : 4.7k (OUT) LC75396NE R3010 XR-VS500D : 8.2k XR-VS300D : 4.7k (OUT) (OUT) (PB) (PB) (MIC) L3065 XR-VS500D : VTL1081 XR-VS300D : 4.7µH XR-VS500D ONLY...
  • Page 36 XR-VS500D, XR-VS300D CN6201 AF ASSY (XR-VS500D : XWZ3322) 2/3F (XR-VS300D : XWZ3316) 3/3F (TA) BA4558F-HT BA4558F-HT BA4558F-HT BA4558F-HT (MIC) XR-VS500D ONLY 3/3F 1/3,3/3F (MIC) (MIC) 3/3F (PB) (MIC) 3/3F 2/3F...
  • Page 37 XR-VS500D, XR-VS300D 3.3 AF (3/3) and SECONDARY ASSYS 3/3F AF ASSY (XR-VS500D : XWZ3322) (XR-VS300D : XWZ3316) 2/3F Q3351 XR-VS500D : IRFI9Z34G XR-VS300D : IRF9540A 1SR139-100 1SR139-100 Q3352 XR-VS500D IC3301 : IRFIZ34G XR-VS500D XR-VS300D : STK407-070B : IRF540A IC3305, XR-VS300D...
  • Page 38 XR-VS500D : XKN3007 XR-VS300D : XKN3004 XR-VS500D ONLY C33, C34 XR-VS500D : ACH7071 XR-VS300D : XCH3001 SECONDARY ASSY (XR-VS500D : XWZ3323) (XR-VS300D : XWZ3317) 2/3F CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO.
  • Page 39 XR-VS500D, XR-VS300D 3.4 PRIMARY ASSY POWER TRANSFORMER XR-VS500D : XTS3038 XR-VS300D : XTS3039 NJM7805-FA S1WB(A)60SD...
  • Page 40 XR-VS500D, XR-VS300D PRIMARY ASSY (XR-VS500D : XWZ3326) (XR-VS300D : XWZ3320) AEK1059 (T3.15A) SKX3001 AEK1061 (T5A) ATF1136 • NOTE FOR FUSE REPLACEMENT FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. CAUTION - REPLACE WITH SAME TYPE AND RATINGS ONLY.
  • Page 41 XR-VS500D, XR-VS300D 3.5 DISPLAY and BLUE LED ASSYS (MIC) (MIC) (MIC) (MIC) (MIC) DISPLAY ASSY (XR-VS500D : XWZ3324) (XR-VS300D : XWZ3318) (MIC) orange SLP6118C51H green SLP3118C51H XR-VS500D ONLY BLUE LED ASSY (XWZ3321) PDC064A 10MHz green SLP3118C51H D5619,D5620: red SLP9118C51H FL TUBE...
  • Page 42 XR-VS500D, XR-VS300D FOR XR-VS500D FOR XR-VS300D : The power supply is shown with the marked box. CN8104 CN8104 FOR XR-VS300D FOR XR-VS500D 2/3F CN5105 CN81 (MIC) (MIC) : MIC SIGNAL ROUTE (MIC) D5902: SLP7118C51H (MIC) D5903: SLP9118C51H Q5822-Q5824 D5904: SLP3118C51H...
  • Page 43: Pcb Connection Diagram

    XR-VS500D, XR-VS300D 4. PCB CONNECTION DIAGRAM 4.1 CONNECT ASSY (2CH) for XR-VS300D CONNECT ASSY (2CH) CN80 IC8201 CN20 IC8203 CN5104 SIDE A (XNP3030-B) CN3404 CN5502...
  • Page 44 XR-VS500D, XR-VS300D CONNECT ASSY (2CH) IC8204 Q8202 Q8201 IC8202 Q8204 Q8203 Q8205 IC8301 Q8301 Q8302 Q8206 SIDE B (XNP3030-B)
  • Page 45: General Information

    XR-VS500D, XR-VS300D 5. GENERAL INFORMATION 5.1 IC • The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams. PDC064A (DISPLAY ASSY : IC5501) for XR-VS300D • System Control Microcomputer •...
  • Page 46 XR-VS500D, XR-VS300D − n i t o i t n i t o i t n i t o i t o i t – – l l u − – – – – – – – – − −...
  • Page 47 PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2000 T –...
  • Page 48 XR-VS500D 1. SAFETY INFORMATION This service manual is intended for qualified service technicians ; it is not meant for the casual do-it- yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.
  • Page 49 Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 562 x 10 5.62k 5621 RN1/4PC 5 6 2 1 CONTRAST TABLE XR-VS500D/YPWXJ, YPWXJN and XR-A9800D/KUCXJ are constructed the same except for the following : Part No. Ref. No. Mark Symbol and Description XR-A9800D XR-VS500D XR-VS500D...
  • Page 50 XR-VS500D CONTRAST OF PCB ASSEMBLIES AF ASSY XWZ3327 and XWZ3330 are constructed the same except for the following : Part No. Mark Symbol and Description Remarks XWZ3330 XWZ3327 CN3601 4P SPEAKER TERMINAL AKE7018 XKE3004 PRIMARY ASSY XWZ3329 and XWZ3332 are constructed the same except for the following : Part No.
  • Page 51 XR-VS500D 3. SCHEMATIC DIAGRAM 3.1 DISPLAY ASSY Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST" DISPLAY ASSY (XWZ3328)
  • Page 52 XR-VS500D 3.2 PRIMARY ASSY POWER TRANSFORMER XTS3038 NJM7805-FA S1WB(A)60SD...
  • Page 53 XR-VS500D PRIMARY ASSY (XWZ3329) AEK1061 (T5A) ATF1136 • NOTE FOR FUSE REPLACEMENT FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. CAUTION - REPLACE WITH SAME TYPE AND RATINGS ONLY.
  • Page 54: Pioneer Europe Nv Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium Pioneer Electronics Asiacentre Pte. Ltd. 253 Alexandra Road, #04-01, Singapore

    PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2000 T –...
  • Page 55: Safety Information

    The use of a substitute replacement component which does Leakage 0.5mA current Device not have the same safety characteristics as the PIONEER tester under recommended replacement one, shown in the parts list in test this Service Manual, may create shock, fire, or other hazards.
  • Page 56: Exploded Views And Parts List

    XR-A9800D 2. EXPLODED VIEWS AND PARTS LIST • NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. • mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
  • Page 57 XR-A9800D 2.2 EXTERIOR SECTION Note : Attatch on the same numbers × three. Refer to "2.4 $M DVD MECHA UNIT". Refer to "2.3 FRONT PANEL SECTION".
  • Page 58 XR-A9800D EXTERIOR SECTION PARTS LIST Mark No. Description Part No. Mark No. Description Part No. AF Assy XWZ3330 Chassis XNA3006 SECONDARY Assy XWZ3323 Wire Clip A XEC3003 REAR AMP Assy XWZ3325 Sub Heat Sink XNH3013 Heat Sink D XNH3016 PRIMARY Assy XWZ3332 BIND 1 Assy •...
  • Page 59 XR-A9800D 2.3 FRONT PANEL SECTION 36 43 Refer to "2.5 DECK MECHANISM UNIT".
  • Page 60 XR-A9800D FRONT PANEL SECTION PARTS LIST Mark No. Description Part No. Mark No. Description Part No. DISPLAY Assy XWZ3331 V Lens S XAK3153 BLUE LED Assy XWZ3321 LT Conductor S XAK3155 Deck Mechanism Unit XYM3012 • • • • • • Flexible Cable 27P XDD3041 FL Filter...
  • Page 61 XR-A9800D 2.4 $M DVD MECHA UNIT Bottom View 4 Refer to "2.6 TRAVERSE MECHANISM ASSY". Bottom View...
  • Page 62 XR-A9800D $M DVD MECHA UNIT PARTS LIST Mark No. Description Part No. SW Assy VWG2002 TRADE Assy VWG2003 MOTOR Assy VWG2004 TRAVERSE Mechanism Assy-S VXX2653 Flexible Cable (8P) VDA1715 (TRADE CN9001 ↔ SMEB CN202) Flexible Cable (13P) ADD7199 (TRADE CN9002 ↔ DVDM CN3) Flexible Cable (24P) ADD7198 (Pickup Assy ↔...
  • Page 63 XR-A9800D 2.5 DECK MECHANISM UNIT • DECK MECHANISM UNIT (1/2) Note : When part #17 or #60 is replaced, part #16 also need to be replaced at the same time.
  • Page 64 XR-A9800D...
  • Page 65 XR-A9800D • DECK MECHANISM UNIT (2/2) Note : When part #17 or #60 is replaced, part #16 also need to be replaced at the same time.
  • Page 66 XR-A9800D...
  • Page 67 XR-A9800D • DECK MECHANISM UNIT PARTS LIST Mark No. Description Part No. Mark No. Description Part No. Assy’y HD Holder 50-093-4373 Spring 01-081-4601 Assy’y HD Holder 50-093-4104 Frame HD 50-219-3024 Spring 01-082-4652 Plate AZ 50-119-4046 Spring 01-082-4651 Spring AZ 50-160-4108 Spring 01-082-4650 Spring...
  • Page 68 XR-A9800D 2.6 TRAVERSE MECHANISM ASSY-S Top View TRAVERSE MECHANISM ASSY-S PARTS LIST Mark No. Description Part No. Mark No. Description Part No. SMEB Assy VWG2048 Hook VNL1770 FGSB Assy VWG2009 FFC Holder VNL1802 Motor VXM1079 Mechanism Base VNL1806 Motor VXM1078 FG Holder VNL1807 Pickup Assy...
  • Page 69: Blockdiagram And Schematic Diagram

    XR-A9800D 3. BLOCKDIAGRAM AND SCHEMATIC DIAGRAM 3.1 BLOCK DIAGRAM 36/16M (24P) (24P) SPDL MOTOR VOUT OEIC RF IC SD0-SD7 MPEG2 DSPRF 18,19 7,6, B1-B4 57-60 78,80-84 YOUT 22,23 DECODER DECODER 63-66 86,87 LA9701M T_DRV MY CHIP AV-1 SREQ COUT TRKG T_RTN IC12 IC18...
  • Page 70 XR-A9800D IC8202 LA7137M CONNECT ASSY(6 CH) CN80 CN8101 VIDEO AMP (32P) (32P) JA8201 V/CB/S COMPOSITE VIDEO OUT VIDEO CN8202 FILTER S VIDEO C/CR OUTPUT LS,RS ADAI (AC3) VOLUME JA8203 CONTROL OPTICAL IC8802 IC8204 IC8703-1/2 M62429FP TC74HCT7007AF (27P) (27P) CN8102 CN20 –...
  • Page 71 XR-A9800D 3.2 OVERALL CONNECTION DIAGRAM PICKUP ASSY (VWY1055) 1/3- DVD MAIN ASSY (XWX3014) 1/4- CONNECT ASSY (6CH) CN8107 (XWX3023) VKN1267 BLUE LED ASSY J5602 51048-0200 (XWZ3321) J5601 51048-0200 CN5501 CN5105 HLEM27R-1 HLEM27S-1 1/3- DISPLAY ASSY AF ASSY (XWZ3331) (XWZ3330) DC FAN MOTOR DECK Ι...
  • Page 72 XR-A9800D Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". CN201 SMEB ASSY FGSB ASSY MOTOR ASSY SW ASSY (VWG2048) (VWG2009) (VWG2004) (VWG2002) V+5S CN202 TRADE ASSY (VWG2003) CN8105 CN3404 HLEM25S-1 HLEM25R-1...
  • Page 73 XR-A9800D 3.3 PICKUP, SW, TRADE, MOTOR, SMEB and FGSB ASSYS : RF SIGNAL ROUTE : FOCUS SERVO LOOP LINE PICKUP : TRACKING SERVO LOOP LINE ASSY : SLIDER SERVO LOOP LINE (VWY1055) FGSB ASSY (VWG2009) PC101 GP2S60 CN201 TRADE ASSY (VWG2003) 52044-0345 CN202 S201...
  • Page 74 XR-A9800D WAVEFORMS for DVD MAIN ASSY Note : The encircled numbers denote measuring point in the schematic diagram. Measurement condition : No. 1 to 4 and 6 to 11 : Disc MA1, Title 1-chp 1 No. 5 : CD, ABEX-784 Track 1 No.
  • Page 75 XR-A9800D 3.4 DVD MAIN ASSY (1/3) SH_2 (DVD) (DVD) CN20 VKN1583 (CD) (CD) FOFST VKN1464 SH_1 CN30 VKN1472 SH_3...
  • Page 76 XR-A9800D DVD MAIN ASSY (XWX3014) : The power supply is shown with the marked box. : RF SIGNAL ROUTE : ROM DATA SIGNAL ROUTE : FOCUS SERVO LOOP LINE : TRACKING SERVO LOOP LINE : SLIDER SERVO LOOP LINE (DVD) (DVD) MY_4 MY_5...
  • Page 77 XR-A9800D 3.5 DVD MAIN ASSY (2/3) DVD MAIN ASSY (XWX3014) : The power supply is shown with the marked box. : DVD AUDIO SIGNAL ROUTE : ROM DATA SIGNAL ROUTE XYW3001 MY_1 AV1_1 MY_5 PE5108A MY_4 MY_3 MY_2 AV1_2...
  • Page 78 XR-A9800D ADDRESS 1/3, 3/3 1/3, 3/3 DATABUS SH_7 SH_5 20MHz SH_6 SH_4 SH_1 SH_3 VKN1299 SH_2 FOFST 1/3, 3/3 RESET...
  • Page 79 XR-A9800D 3.6 DVD MAIN ASSY (3/3) DVD MAIN ASSY (XWX3014) ADDRESS SH_5 DATABUS AV1_1 14 17 13 16 AV1_2 12 15...
  • Page 80 XR-A9800D : DVD AUDIO SIGNAL ROUTE : ROM DATA SIGNAL ROUTE : V SIGNAL ROUTE : Y SIGNAL ROUTE : C SIGNAL ROUTE SHL_7 MY_1 CN80 VKN1518 Q81-Q86 : 2SA1576A RESET NO CONNECTION NO CONNECTION...
  • Page 81 XR-A9800D 3.7 CONNECT ASSY (6 CH) (1/4) CONNECT ASSY (6 CH) (XWX3023)
  • Page 82 XR-A9800D : The power supply is shown with the marked box. : DVD AUDIO SIGNAL ROUTE : V SIGNAL ROUTE : Y SIGNAL ROUTE : C SIGNAL ROUTE...
  • Page 83 XR-A9800D 3.8 CONNECT ASSY (6 CH) (2/4) : DVD AUDIO SIGNAL ROUTE...
  • Page 84 XR-A9800D CONNECT ASSY (6 CH) UDZS5.1B (XWX3023)
  • Page 85 XR-A9800D 3.9 CONNECT ASSY (6 CH) (3/4) CONNECT ASSY (6 CH) (XWX3023)
  • Page 86 XR-A9800D : AUDIO (FRONT) SIGNAL ROUTE : AUDIO (REAR) SIGNAL ROUTE : AUDIO (CENTER) SIGNAL ROUTE...
  • Page 87 XR-A9800D 3.10 CONNECT ASSY (6 CH) (4/4) CONNECT ASSY (6 CH) (XWX3023) AK4527VQ...
  • Page 88 XR-A9800D : The power supply is shown with the marked box. : AUDIO SIGNAL ROUTE : DVD AUDIO SIGNAL ROUTE : AUDIO (FRONT) SIGNAL ROUTE : AUDIO (REAR) SIGNAL ROUTE : AUDIO (CENTER) SIGNAL ROUTE...
  • Page 89 XR-A9800D 3.11 FM/AM TUNER MODULE MIX AMP RF AMP 1T378A BUFFER IF AMP FM +B SW MW RF TUNING BLOCK AKX7041...
  • Page 90 XR-A9800D FM/AM TUNER MODULE (AXQ7065) : The power supply is shown with the marked box. AF AMP AF AMP CN6201 KP200IA14L REGULATOR...
  • Page 91 XR-A9800D 3.12 AF ASSY (1/3) AF ASSY (XWZ3330) (REC) (REC) (PB) (PB) : DECK PB SIGNAL ROUTE (REC) (PB) : DECK REC SIGNAL ROUTE (REC) (REC) (REC) (REC) (PB) (PB) (PB)
  • Page 92 XR-A9800D : The power supply is shown with the marked box. BA4558F-HT BA4558F-HT (PB) (PB) (PB) (PB) (REC) (REC) (REC) (REC) (REC) RTF1209 RTF1209 2/3,...
  • Page 93 XR-A9800D 3.13 AF ASSY (2/3) CN8103 (TA) (TA) (TA) (OUT) (TA) LC75396NE (OUT) (OUT) (PB) (PB) (MIC) CN5501...
  • Page 94 XR-A9800D CN6201 AF ASSY (XWZ3330) (TA) : TUNER AUDIO SIGNAL ROUTE (OUT) : REC OUT SIGNAL ROUTE (TA) : AUDIO SIGNAL ROUTE BA4558F-HT : AUDIO (FRONT) SIGNAL ROUTE (PB) : DECK PB SIGNAL ROUTE (REC) : DECK REC SIGNAL ROUTE : KARAOKE SIGNAL ROUTE (MIC) BA4558F-HT...
  • Page 95 XR-A9800D 3.14 AF ASSY (3/3) and SECONDARY ASSY AF ASSY (XWZ3330) 1SR139-100 1SR139-100 J3401 J3402...
  • Page 96 XR-A9800D FAN MOTOR : AUDIO (FRONT) SIGNAL ROUTE JA3991 XKN3007 SECONDARY ASSY (XWZ3323) CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491004 MFD, BY LITTELFUSE INC. FOR IC16 (AEK7018). CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO.
  • Page 97 XR-A9800D 3.15 REAR AMP ASSY REAR AMP ASSY (XWZ3325) CN3401 AKB7042 JA3403 XKB3007...
  • Page 98 XR-A9800D : The power supply is shown with the marked box. : AUDIO (REAR) SIGNAL ROUTE : AUDIO (CENTER) SIGNAL ROUTE MTZJ4.7B...
  • Page 99 XR-A9800D 3.16 PRIMARY ASSY POWER TRANSFORMER XTS3042 NJM7805FA S1WB(A)60SD...
  • Page 100 XR-A9800D PRIMARY ASSY (XWZ3332) 6.3A REK1085 ATF1136 2.2M (1/2W) • NOTE FOR FUSE REPLACEMENT FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. CAUTION - REPLACE WITH SAME TYPE AND RATINGS ONLY.
  • Page 101 XR-A9800D 3.17 DISPLAY and BLUE LED ASSYS (MIC) (MIC) (MIC) (MIC) (MIC) DISPLAY ASSY (XWZ3331) (MIC) orange SLP6118C51H green SLP3118C51H BLUE LED ASSY (XWZ3321) PDC064A 10MHz green SLP3118C51H D5619,D5620: red SLP9118C51H FL TUBE...
  • Page 102 XR-A9800D : The power supply is shown with the marked box. CN8104 CN5105 CN81 (MIC) (MIC) : MIC SIGNAL ROUTE (MIC) (MIC) D5902: SLP7118C51H D5903: SLP9118C51H D5904: SLP3118C51H S5923 : TAPE Ι/ΙΙ S5911 : DISC 1 S5917 : EQUALIZER S5929 : SET S5935 : FREQ/STATION S5951 : VOLUME UP/DPWN S5912 : DISC 3...
  • Page 103: Pcb Connection Diagram

    XR-A9800D 4. PCB CONNECTION DIAGRAM NOTE FOR PCB DIAGRAMS : 1. Part numbers in PCB diagrams match those in the schematic 3. The parts mounted on this PCB include all necessary parts for diagrams. several destinations. 2. A comparison between the main parts of PCB and schematic For further information for respective destinations, be sure to diagrams is shown below.
  • Page 104 XR-A9800D 4.2 FM/AM TUNER MODULE CN3051 FM/AM TUNER MODULE VR6201 Q6203 Q6204 SIDE A FM/AM TUNER MODULE (ANP7159-B) Q6302 Q6303 Q6301 Q6202 Q6201 IC6201 Q6304 Q6401 Q6214 IC6202 Q6306 Q6403 Q6402 Q6404 Q6205 SIDE B...
  • Page 105 XR-A9800D • This diagram has four layers. 4.3 DVD MAIN ASSY In the two middle layers, mainly Vcc and GND are Connected. CN8106 CN8101 DVD MAIN ASSY IC15 Q83 Q81 Q85 IC25 IC22 IC18 PICKUP ASSY Q109 Q101 Q106 IC11 Q102 Q103 IC401...
  • Page 106 XR-A9800D • This diagram has four layers. In the two middle layers, mainly Vcc and GND are Connected. DVD MAIN ASSY IC12 IC26 IC19 IC21 IC2 IC27 Q112 Q107 IC17 IC16 Q108 Q114 Q113 Q105 IC14 Q281 IC13 Q251 (VNP1719-A) SIDE B...
  • Page 107 XR-A9800D 4.4 CONNECT ASSY (6CH) CN80 CONNECT ASSY (6 CH) Q8205 IC8201 IC8203 IC8202 IC8901 IC8401 IC8501 IC8601 IC8502 Q8725 Q8721 IC8706 Q8728 Q8922 Q8921 IC8702 IC8701 Q8741 Q8726 Q8722 IC8802 Q8872 Q8747 IC8851 Q8918 Q8917 Q8871 Q8916 (XNP3031-B) CN3404 CN5502 SIDE A...
  • Page 108 XR-A9800D CONNECT ASSY (6 CH) IC8204 Q8201-Q8204 Q8535 Q8925 Q8731 Q8733 Q8924 Q8732 IC8703 Q8727 Q8734 Q8742 IC8801 Q8874 Q8915 IC8704 Q8875 Q8873 (XNP3031-B) SIDE B...
  • Page 109 XR-A9800D CN8103 CN6201 4.5 AF ASSY AF ASSY J3401 VR2301 VR2801 VR2302 VR2802 Q3081 IC3302 Q3803 Q2803 Q2803 Q2804 IC3306 IC3301 Q3352 Q3351...
  • Page 110 XR-A9800D CN5501 DECK MECHANISM UNIT J3402 DC FAN MOTOR SIDE A (XNP3028-B) VR2801 VR2303 VR2305 VR2802 VR2304 VR2306 Q2803 IC3305 IC2301 IC3306 Q3351...
  • Page 111 XR-A9800D AF ASSY IC5891 Q3009 Q2306 Q2103-Q2105 Q2102 IC2201 Q2201-Q2204 Q2805 Q2802 Q3608 Q2301 Q3353 Q82-Q65 Q2807 IC5892 Q3607 Q2302 Q3354 Q3621 Q3602...
  • Page 112 XR-A9800D SIDE B (XNP3028-B) Q2805 IC3835 IC3836 Q3318 Q3317 IC3001 IC5691 Q3001-Q3003 Q82-Q65 Q2807 Q3603 Q3311-Q3314 IC3304 IC3303 Q3102 Q3005 Q3354 Q3605 Q3315 Q3101 Q3006 Q3602 Q3606 Q3601...
  • Page 113 XR-A9800D 4.6 REAR AMP ASSY CN3603 REAR AMP ASSY IC3402 IC3401 IC53 IC52 IC51 IC54 CN8105 SIDE A CN3604 (XNP3029-B)
  • Page 114 XR-A9800D REAR AMP ASSY Q3472 Q3471 Q3406-Q3415 IC53 IC52 IC51 Q3417 Q3403 Q3405 Q3402 Q3401 (XNP3029-B) SIDE B Q3404...
  • Page 115 XR-A9800D 4.7 SECONDARY ASSY (T1) POWER TRANSFORMER IC11 IC16 IC15 IC12 IC14 IC13 IC17 SIDE A (XNP3028-B) SECONDARY ASSY SECONDARY ASSY (XNP3028-B) SIDE B...
  • Page 116 XR-A9800D 4.8 PRIMARY ASSY PRIMARY ASSY IC82 IC81 (XNP3029-B) SIDE A AC IN (T1) PRIMARY ASSY SIDE B POWER TRANSFORMER (XNP3029-B) IC82...
  • Page 117 XR-A9800D 4.9 DISPLAY and BLUE LED ASSYS BLUE LED ASSY (XNP3029-B) CN8104 DISPLAY ASSY CN81 IC5601 IC3901 SIDE A...
  • Page 118 XR-A9800D DECK MECHANISM UNIT CN5105 (XNP3029-B) IC5501 IC3931...
  • Page 119 XR-A9800D DISPLAY ASSY Q5605 Q2906 IC3931 Q5501 SIDE B Q2911 Q5502 Q2904 Q2903 Q2910 Q2908 Q5607 Q2907 Q2901...
  • Page 120 XR-A9800D BLUE LED ASSY (XNP3029-B) (XNP3029-B) IC5501 Q5653 Q5652 Q5651 Q5650 Q5655 Q5823 Q5822 Q5827 IC5601 Q5826 Q5608 Q5654 IC3901 Q5825 Q5601 Q5821 Q5602 Q5824 Q5801 Q5606 Q5604...
  • Page 121: Pcb Parts List

    XR-A9800D Mark No. Description Part No. Mark No. Description Part No. 5. PCB PARTS LIST • NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. • mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
  • Page 122 XR-A9800D Mark No. Description Part No. Mark No. Description Part No. Q103,Q281,Q6,Q7 HN1B04FU C701,C702,C704-C710 CKSRYF104Z16 Q101 HN1C01F C712-C726,C831-C833 CKSRYF104Z16 Q112,Q113 HN1C01FU C837-C839 CKSRYF104Z16 Q108 HN1K03FU C820,C821 (2.2µF) VCG1030 Q107 RN1902 C299,C844 (0.47µF) VCG1032 RN1911 C368,C409,C411 (47µF/6.3V) VCH1166 RN4982 C405 (330µF) VCH1191 D302 KV1471E...
  • Page 123 XR-A9800D Mark No. Description Part No. Mark No. Description Part No. C8408,C8409,C8411,C8416,C8417 CKSRYB104K16 IC8801,IC8802 M62429FP C8419,C8503,C8505,C8509,C8513 CKSRYB104K16 IC8203 NJM78L08A C8516,C8519,C8522,C8526 CKSRYB104K16 IC8201 TA7302P C8531-C8534,C8542,C8545,C8601 CKSRYB104K16 IC8204 TC74HCT7007AF C8604,C8605,C8613,C8615,C8616 CKSRYB104K16 IC8502 W24257AJ-12 C8839-C8841,C8901 CKSRYB104K16 IC8501 YSS912C C8745,C8746,C8765 CKSRYB152K50 Q8203,Q8204 2SB1197K C8619,C8620,C8743,C8744,C8763 CKSRYB222K50 Q8727,Q8728,Q8733,Q8734 2SD2114K...
  • Page 124 XR-A9800D Mark No. Description Part No. Mark No. Description Part No. F6401 FM BAND PASS FILTER ATF-155 AF ASSY F6206 ATF7008 FM CERAMIC DISCRIMINATOR F6202 AM CERAMIC FILTER ATF7011 SEMICONDUCTORS L6206,L6208,L6403 LAU2R2J IC3302 (1.25A) AEK7010 IC3305,IC3306 (5A) AEK7019 TRANSFORMERS IC3836 BA3838F T6201 ATB7008...
  • Page 125 XR-A9800D Mark No. Description Part No. Mark No. Description Part No. CAPACITORS RESISTORS C2301,C2302,C3603,C3606 CCSRCH100D50 R2812 RD1/2LMF680J C5892 CCSRCH101J50 RD1/2VM330J C2192 CCSRCH220J50 R3619,R3620 RD1/4LMF100J C3319,C3320 CCSRCJ3R0C50 R3353,R3354 RD1/4PU101J C3311,C3312,C3361,C3362 CEANL1R0M50 R3024,R3025,R5892,R5894,R5895 RD1/4PU102J C3317,C3318 CEANP100M35 R3029,R3317,R3318,R3326 RD1/4PU104J C3313,C3314 CEANP2R2M50 R3081,R5893 RD1/4PU221J C2207,C2803,C2810,C3047,C3048 CEAT100M50 R3035,R3851...
  • Page 126 XR-A9800D Mark No. Description Part No. Mark No. Description Part No. CEAT220M50 CAPACITORS C3432 CEAT221M16 C33,C34 (4700µF/80V) ACH7071 C3419 CEATR47M50 C16 (6800µF/25V) ACH7120 CEHAT100M50 CEAT220M50 C57,C59,C62 CEJA100M16 CEAT221M63 CEAT682M16 C56,C61 CEJA1R0M50 C3423,C3424,C3429 CKSRYB103K50 CQMA103K2E C3404-C3406 CKSRYB222K50 C3425-C3428 CKSRYF104Z50 RESISTORS RD1/4PU103J RESISTORS RD1/4PU222J R3442-R3444...
  • Page 127 XR-A9800D Mark No. Description Part No. Mark No. Description Part No. C5999 CKSQYB105K10 CAPACITORS C5625 CKSQYF224Z25 C1,C2 (0.01µF) ACE7027 C5804,C5951,C5953 CKSRYB102K50 CEAT100M50 C3911 CKSRYB103K50 CEAT102M25 C3909,C5816 CKSRYB104K16 RESISTORS C5506 CKSRYB471K50 C3907,C5503,C5504,C5509 CKSRYB472K50 R1 (2.2MΩ, 1/2W) RCN1080 C5507,C5508 CKSRYB473K16 Other Resistors RD1/4PU C5602 CKSRYF104Z25...
  • Page 128: Adjustment

    XR-A9800D 6. ADJUSTMENT 6.1 TUNER SECTION FM Tuner Section • Set the mode selector to FM BAND. • Connect the wiring as shown in Fig. 1. FM SG (1kHz, ± 75kHz dev.) Reception Step Adjustment Adjustment Frequency Specifications Frequency Level Title Location Display...
  • Page 129: Electrical Adjustment

    XR-A9800D 6.2 CASSETTE DECK SECTION • Adjustment points and test points are shown in Fig.3, Fig.5 and Fig.7. Mechanical Adjustment • Test tape : NCT-111 (3kHz, 30min). 1. Tape Speed Adjustment Adjusting Measurement Mode Test Tape Adjustment Procedure Remarks Points Points Press the PLAY SW and adjust so that the reading ADJ.
  • Page 130 XR-A9800D 0 dB 0 dB: 315 Hz, 250 nwb/m 10s ......................10s 315Hz –20 dB 12.5 6.3kHz 10kHz 315Hz 14kHz 10kHz 8kHz 4kHz 2kHz 1kHz 63Hz 40Hz Fig.4 STD-331E Test Tape Playback Adjustment (1) Head Azimuth Adjustment • Do not switch between forward and reverse operation with the screwdriver inserted. Input Signal/ Measurement Adjustment...
  • Page 131 XR-A9800D Recording Adjustment (1) Bias Oscillation Frequency Adjustment Input Signal/ Measurement Adjustment Step Mode Adjusting Points Remarks Test Tape Points Value Deck ΙΙ Oscillation If the REC/STOP button for four Load the STD-633 test seconds while the power is in STAND frequency to be Between A tape and set the...
  • Page 132 XR-A9800D AF ASSY SIDE A TAPE TEST POINT L ch R ch FRONT VR2303 VR2305 VR2301 VR2304 VR2306 VR2302 VR2801 L2801 VR2802 Fig.7 Adjustment and Measurement Points...
  • Page 133 XR-A9800D 6.3 DVD SECTION 6.3.1 ADJUSTMENT ITEMS AND LOCATION Note : When the Traverse mechanism adjustment is not properly adjusted, jitter, error rate and play ability are defective. The noise may come out by the case. Adjustment Items Adjustment Points (PCB Part) [Electrical Part] DVD MAIN ASSY Master Clock Adjustment...
  • Page 134 XR-A9800D 6.3.4 ELECTRICAL ADJUSTMENT Master Clock Adjustment • When not properly adjusted : Uneven color DVD MAIN • Normal mode ASSY • Power ON 16.934400MHz ± 80Hz Player START DVD MAIN ASSY Frequency counter SIDE A...
  • Page 135: General Information

    XR-A9800D 7. GENERAL INFORMATION 7.1 DIAGNOSIS 7.1.1 TEST MODE SCREEN DISPLAY Consecutive double-OSD display is supported during test mode. The screen is composed 10 lines with a maximum of 32 characters per line. It can't be used with the debugging display mode together. •...
  • Page 136 XR-A9800D (10) Output video system [V – ∗ ∗ ∗ ∗] (19) The part number of the flash ROM and system controller [∗ ∗ ∗ ∗ ∗ ∗ / ∗ ∗ ∗ ∗ ∗ ∗ ∗ ] NTSC system [NTSC] PAL system [PAL ] 1 Part number of the flash ROM...
  • Page 137: Trouble Shooting

    XR-A9800D 7.1.2 TROUBLE SHOOTING XR-A9800D microcomputer troubleshooting Symptom of problem Thought cause Check method • The power supply does not enter • The microcomputer is not reset. • Whether terminal RESET (11Pin) is "H" is confirmed. though the power supply outlet is The operation of the RESET circuit is confirmed if put, standby LED lit even if the not becoming "H".
  • Page 138: Error Code

    XR-A9800D 7.1.3 ERROR CODE l l o c i f ) . l ) . l l l o n i l u l i l l a t ' d ) . t t I ( l l a ) .
  • Page 139 XR-A9800D ± r i f r i f t s i t ' n t i s v i f r i f t ' n v i f 7 " " 3 t i s 7 " " 3...
  • Page 140 XR-A9800D u l i l i a u l i u l i l l o l l o l l o c t i l l u l l u z i l c t i c t i e l l ) .
  • Page 141 XR-A9800D - t r e l i y l t . y l t i r l o i i g i c t i f i c o l l y l l...
  • Page 142: Disassembly

    XR-A9800D 7.1.4 DISASSEMBLY DVD MAIN ASSY Remove a Bonnet (Eleven screws). Main Cam $M MECHA. DVD (5P) Note: The loading tray can be pulled out when the main cam is in this position. (The Lock Lever should be in the notch of the Main Cam.) Fitting Lock Lever...
  • Page 143 XR-A9800D HOW TO EXCHANGE THE FUSE Release the All Connectors from DVD MAIN Assy. (PRIMARY ASSY) Remove a Bonnet (Eleven screws). × 2 DVD MAIN Assy Unhook DVD Base CONNECT Assy (6 CH) $M DVD Mecha Unit × 3 Return the $M DVD Mecha Unit only to the body. Connect the connectors which disconnecting from the connectors as step 14 excepting CN6.
  • Page 144 XR-A9800D DIAGNOSIS of AF and REAR AMP ASSYS Remove a Bonnet (Eleven screws). and remove the $M Mecha DVD (5P). AF Assy Put the Insulation Sheet × 2 × 2 REAR AMP Assy The product operates even if $M DVD Mecha. is not connected. ×...
  • Page 145 XR-A9800D $M DVD MECHA UNIT ADDITIONAL TO JOB Mecha Base (Bottom View) Clamper Holder ×1 Unhook ×1 Unhook CN9001 Front Front TRADE Assy Front ×2 Unhook Clamper Holder Mecha Base Rotary Tray Loading Tray...
  • Page 146 XR-A9800D Servo Base Traverse Mechanism Assy-S Unhook Unhook Unhook Flexible Cable ×2 Unhook FFC Holder Traverse Mechanism Assy-S Servo Base Flexible Cable Traverse Mechanism Assy-S Float Rubber (Black)(Soft) Float Rubber (Black)(Hard) ×1 Unhook Servo Base...
  • Page 147 XR-A9800D Style the Flexible Cable and Float Rubber Position in the Traverse Mechanism Assy-S Float Rubber (Black)(Soft) Mark Flexible Cable Spindle Motor Traverse Mechanism Assy-S Float Rubber (Black)(Hard) Style the Flexible Cable in the $M MECHA DVD Assy and Preparation before Installing the Mecha Base Connect a Flexible Cable Pull out Flexible Cable from this hole.
  • Page 148: Power On Sequence

    XR-A9800D 7.1.5 POWER ON SEQUENCE Reset Start Start when pin 11 (XRESET) becomes "H". Initialization routine Microcomputer initialization Destinguish it by the input condition of pins 1 and 2. Distinction of the model and destination (Refer to the schematic diagram.) DEMO mode Judge whether it perform the demonstration by permisshion...
  • Page 149 XR-A9800D DECK mechanism unit initialization DECK mecha ΙΙ initialization Motor 500msec ON Does the Head Base fall down ? Check the MODE 2 SW of DECK mecha ΙΙ. Is the 10th time ? Motor 150msec ON, Initialization Mechanism error DECK mecha ΙΙ normality completion Pin 75 (MOTOR) : "H"...
  • Page 150: Parts

    XR-A9800D 7.2 PARTS 7.2.1 IC • The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams. PDC064A (DISPLAY ASSY : IC5501) • System Control Microcomputer • Pin Function − −...
  • Page 151 XR-A9800D − l l u − l l u l l u l l u l l u l l u l l u l l u − −...
  • Page 152: Display

    XR-A9800D 7.2.2 DISPLAY XAV3009 (DISPLAY ASSY :V5621) • FL Display • Pin Assignment • Grid Assignment • Segment Designation B5 B4 B3 B2 B1 (2G) (3G to 9G) B24 B23 (1G, 10G to 15G)
  • Page 153 XR-A9800D • Pin Connection Pin No. 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 Connection F2 F2 F2 NP NP 1G 2G 3G 4G 5G 6G 7G 8G 9G P1 P2 P3 P4 P5 P6 P7 10G 11G 12G 13G 14G 15G Pin No.
  • Page 154: Panel Facilities And Specifications

    XR-A9800D 8. PANEL FACILITIES AND SPECIFICATIONS 8.1 PANEL FACILITIES Front Panel Section W2-2001 PHONES DOLBY /DTS VIDEO NR full logic aut reverse auto synchro egiting system stereo double cassette deck...
  • Page 155 XR-A9800D W2-2001 PHONES DOLBY /DTS VIDEO NR 18 17 16 10 VOLUME UP/DOWN DISC-1/2/3 Use to adjust the overall volume. Press to select discs in the player directly. 11 PHONES jack (Headphones) AUDIO MODE Plug in a pair of headphones to this jack. Press to switch between the preset audio settings (use the dial for smooth adjustment).
  • Page 156 XR-A9800D –·1⁄4 24 EJECT (tape I) Use for reverse scanning and track skip when Press to open the cassette door of deck I. playing a disc. Use for reverse music search and 25 Function select buttons rewind when playing a tape. When listening to the DVD/CD radio, use to select a preset station, or tune Press to change the system function to DVD/CD.
  • Page 157 XR-A9800D Display Section 19 18 Character display 13 Tape indicators 2 and 3 – Indicates the current tape play/record Sleep indicator Lights when sleep timer has been set. direction. Timer indicator – Indicates the current tape deck, I or II. Lights when either the record timer or the wake up 14 2 NR timer has been set.
  • Page 158: Remote Control Unit

    XR-A9800D Remote Control Unit Use with the SHIFT button for reverse frame- To learn about the function of a particular button, advance and slow motion reverse playback of a look up the name of the button in the following DVD disc. alphabetical list (buttons marked with symbols appear first).
  • Page 159 XR-A9800D D DISC-1/2/3 R RANDOM (SHIFT & 6) Use to select discs in the player directly. Press to start random playback of tracks/discs loaded. DISC CHANGE Press to select the next disc in the player. REPEAT (SHIFT & 4) Use to select a repeat mode for discs. DOLBY/DTS Press to switch Dolby Digital / Dolby Pro-Logic / RETURN...
  • Page 160: Specifications

    ** Measured by Audio Spectrum Analyzer. V VOLUME +/– Surround Use to adjust the overall volume level. XR-A9800D, XR-VS500D (RMS) Front ............100 W per channel (1 kHz, 10% T.H.D., 6 Ω) Center, Rear R, L ......... 33 W per channel (1 kHz, 10% T.H.D., 8 Ω)
  • Page 161 A damaged power cord can cause a fire or give you an electrical shock. Check the power cord once in a while. When you find it damaged, ask your nearest PIONEER authorized service center or your dealer for a replacement.
  • Page 162: Pioneer Europe Nv Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium Pioneer Electronics Asiacentre Pte. Ltd. 253 Alexandra Road, #04-01, Singapore

    PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2000 T –...
  • Page 163 XR-A9800D 1. CONTRAST OF MISCELLANEOUS PARTS NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.

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Xr-vs300d

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