Table of Contents
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Table of Contents
Summary of Contents for VENGE VIAS
- Page 1 USER MANUAL...
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Page 3: Table Of Contents
GENERAL NOTES ABOUT MAINTENANCE ................. 3 SPARE PARTS ....................................4 WARRANTY ....................................4 STEM / STEERER TUBE PARTS ....................5 1. FRAME FIT (ViAS SETUP) ..................... 7 A. DETERMINING FIT.................................7 B. ADJUSTING SADDLE AND SEATPOST POSITION ......................9 2. FORK ASSEMBLY......................... 12 A. CUTTING STEERER TUBE ..............................12 B. - Page 4 INTENDED USE The Specialized Venge ViAS Disc bicycle is intended and tested for road biking (condition 1) use only. For more information on intended use and structural weight limits for the frame and components, please refer to the Owner’s Manual.
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Page 5: General Notes About Assembly
In order to successfully build the Venge ViAS Disc bicycle, it is very important to follow the order of operations as outlined in this manual. Modifying the order of assembly will result in a longer build process. -
Page 6: General Notes About Maintenance
Venge ViAS Disc bicycle. GENERAL NOTES ABOUT MAINTENANCE The Specialized Venge ViAS Disc is a high performance bicycle. All regular maintenance, troubleshooting, repair and parts replacement must be performed by an Authorized Specialized Retailer. For general information regarding maintenance of your bicycle, please refer to the Owner’s Manual. In addition, routinely perform a mechanical safety check before each ride, as described in the Owner’s Manual. -
Page 7: Spare Parts
HDS MY16 VENGE VIAS HEADSET LOWER BEARING S169900005 MSC MY16 VENGE VIAS GARMIN MOUNT S159900006 MSC MY15 TARMAC MY16 VENGE VIAS DROPOUT EXIT FRAME PLUG FOR DI2 WIRE S169900008 MSC MY16 VENGE VIAS REAR DER PLUG FOR MECHANICAL SHIFTING S169900001... -
Page 8: Stem / Steerer Tube Parts
) shifting (exceptions include the spacer stack parts and the steerer tube expander plug). The Venge design offers a wide range of frame and component options to help the rider find the perfect position. This range is provided through a combination of the following variables: •... - Page 9 S162500012 (x1) STEERER TUBE SPACER (HIGH STACK) HEIGHT: 20mm S162500014 (x2) STEERER TUBE TOP CAP (HIGH STACK) HEIGHT: 16.5mm S172500001 VENGE AEROFLY HANDLEBAR (0mm RISE) 38cm: S160800008 40cm: S160800001 42cm: S160800002 44cm: S160800003 VENGE AEROFLY HANDLEBAR (25mm RISE) 38cm: S160800007...
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Page 10: Frame Fit (Vias Setup)
1. FRAME FIT (ViAS SETUP) A. DETERMINING FIT Install the drivetrain on the frame (bottom bracket, crank, pedals, rear wheel, derailleurs and chain). „ Fig.1: Install the lower headset bearing (S162500008) on the fork. „ Fig.2: Install the fork in the head tube. - Page 11 Since the fork must be cut to the correct height before the bike can be built and ridden, determining the proper fit is more important than with a traditional bike. To help transfer measurements from a current bike, use the Venge ViAS Sizing tool, located at https://www.retul.
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Page 12: Adjusting Saddle And Seatpost Position
If stack/reach are not yet known measurements, start experimenting with different spacer stacks, stem lengths, „ handlebar heights/widths and handlebar/brake lever positions. Fig.5: Assemble the chosen spacer stack in order. The spacers are keyed to fit either the low or high stack „... - Page 13 WARNING! Your seatpost and frame BOTH require a minimum amount of insertion into the frame in order to maintain structural integrity. If your seatpost is not inserted deep enough into the seat tube to meet BOTH requirements, it may result in damage to the frame and/or seatpost, which could cause you to lose control and fall.
- Page 14 ANGLED SURFACES 7x7mm 7x9mm Tab into groove Align arrows Fig.3: Apply grease as illustrated to the conical surfaces of the clamp mechanism, then install them in the „ seatpost Engage the saddle rails into the slots of the conical portions of the clamp mechanism. „...
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Page 15: Fork Assembly
2. FORK ASSEMBLY A. CUTTING STEERER TUBE 3mm MAX STEM EXPANDER PLUG STEM SHIM STEERER TUBE Fig.1: Mark the steerer tube at the top of the stem shim „ Remove the stem and parts (set aside for future installation). „ Fig.2 &... -
Page 16: Installing The Front Brake Housing And Expander Plug
B. INSTALLING THE FRONT BRAKE HOUSING AND EXPANDER PLUG EXPANDER BOLT ALIGN POINTR POINTR TOOL TOOL TOWARD FRONT OF BIKE UPPER WEDGE SLEEVE LOWER WEDGE FRONT BRAKE HOUSING STEERER TUBE Fig.1: Route the brake housing up through the housing port in the fork leg until it exits out the top of the steerer tube. „... -
Page 17: Removing The Expander Plug (If Necessary)
SHIM ARROW EXPANDER ARROW EXPANDER MARK FRONT BRAKE ELECTRONIC WIRE REAR BRAKE C. REMOVING THE EXPANDER PLUG (if necessary) Loosen the expander bolt. „ Lightly tap the bolt down to dislodge the lower wedge. „ The PullR tool is a custom tool designed to thread into and remove the expander plug. -
Page 18: Frame Assembly
3. FRAME ASSEMBLY ELECTRONIC WIRING / HOUSING LENGTH CHART LOCATION LENGTH LOCATION LENGTH Front Derailleur 500mm Shifters (x2) 350mm Rear Derailleur 700mm Down Tube 1200mm Battery (Seatpost) 1000mm Rear Brake 1700mm For wireless shifting systems, disregard all steps for installing wires. A. - Page 19 Fig.1 & 2: Route the wires through the chainstay , seat tube (battery and front derailleur ) and down tube , over/in front of the bottom bracket, then connect the wires to the junction A box. Use the BB guide door designed specifically to contain the junction A box.
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Page 20: Installing Brake / Shifter Housings In Frame (Mechanical)
B. INSTALLING BRAKE / SHIFTER HOUSINGS IN FRAME (mechanical) FRAME HOUSING - RECOMMENDED STARTING LENGTH LOCATION LENGTH REAR BRAKE (RED) 2000mm REAR DERAILLEUR (GREEN) 1650mm FRONT DERAILLEUR (BLUE) 900mm RED: REAR BRAKE (RB) BLUE: GREEN: FRONT DERAILLEUR (FD) REAR DERAILLEUR (RD) The following housing lengths are for the initial installation, for all frame sizes. - Page 21 Apply grease to the bearing surfaces (as illustrated in fig.3), then re-install the upper headset bearing. „ Fig.2: Insert the shift and brake housings into their respective slots in the compression ring. „ Bolt the rear brake to the chainstay, to ensure that the housing in the frame is in the correct position. „...
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Page 22: Handlebar/Stem Assembly (Electronic Shifting)
4. HANDLEBAR/STEM ASSEMBLY (electronic shifting) A. PREPARING FACEPLATE The faceplate can be assembled either with a Garmin computer mount bracket (S169900005) (Fig.1), or with a flush mount faceplate cap (Fig.2). The Garmin mount can be installed with or without a Shimano Di2 junction box. When using a Shimano Di2 junction box, use the Di2 bracket. - Page 23 FRONT BRAKE Di2 WIRE REAR BRAKE Reinstall the fork in the head tube according to the steps in Chapter 1, Section A. “DETERMINING FIT”, page „ 7. Be careful not to move the compression ring, keep it properly seated in the upper headset bearing. Fig.2: Route the front/rear brake housings and the down tube wire up through the spacer stack and the stem shim, then „...
- Page 24 Fig.4: The view of the brake housings from above, once the housings are routed through the stem. „ Fig.5: Install the stem top cap (arrow pointing forward) and top cap bolt , then adjust for proper headset „ bearing preload. Fig.5: Align the stem with the fork, then torque the stem bolts to 45 in-lbf (5.1 Nm).
- Page 25 ALTERNATE ROUTING (b): Fig.4b: Route the stem wire out the front of the handlebar. „ Fig.5b: Route the three wires through the stem faceplate and the Garmin bracket slot, then plug them into the „ Junction A box. Attach the Junction A box to the Di2 mount under the Garmin mount. JUNCTION A BOX BRACKET Di2 WIRES TO JUNCTION A BOX Position the handlebar against the stem and install the stem bolts.
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Page 26: Handlebar/Stem Assembly (Mechanical Shifting)
5. HANDLEBAR/STEM ASSEMBLY (mechanical shifting) A. PREPARING FACEPLATE The faceplate can be assembled either with a Garmin computer mount bracket (S169900005) (Fig.1), or with a flush mount faceplate cap (Fig.2). Fig.1: To install the Garmin mount bracket (Fig.2-C), unscrew the two screws on the inside of the faceplate (A), „... - Page 27 Make sure the ends of the shift housings are clean cut with no metal burrs, and that the inner sheaths have been fully opened using a pick or other narrow object. Move the levers back into the desired position, seat the housings in the levers then tighten the levers to the „...
- Page 28 REACHR TOOL: S165300010 Place the stem faceplate against the handlebar (see fig.8, page 9) and insert the stem bolts through the „ handlebar. Make sure the housings aren’t interfering with the bolts going through the handlebar. The bolts can be positioned above or below the housings. Before tightening the bolts, align the handlebar rotation position (as outlined in Chapter 1, Section A.
- Page 29 FRONT BRAKE FRONT DERAILLEUR REAR DERAILLEUR REAR BRAKE Reinstall the fork in the head tube according to the steps in Chapter 1, Section A. “DETERMINING FIT”, page „ 7. Be careful not to move the compression ring, keep it properly seated in the upper headset bearing. Fig.6: Route the front/rear brake housings through the spacer stack, then place the spacer stack on the steerer tube.
- Page 30 DO NOT KINK! DO NOT KINK! Fig.7: Guide the housings through the stem housing port until they exit at the front of the stem, then route the „ brake housings through the handlebar and to the shift/brake lever exit ports. Trim the brake housings and complete the brake installation according to the brake manufacturer’s instructions.
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Page 31: Non-Vias Setup
Two different top caps are available to transition from the Venge frame to a standard stem. Choose the 10mm or 25mm top cap and combination of 5mm and/or 10mm spacers to achieve the desired stem position. -
Page 32: Mechanical Shifting Setup
SHIFT WIRE Install the shift wire into the down tube entry port BEFORE installing the rear brake housing. Route the wiring inside the frame and to the derailleurs/battery the same way as for a ViAS setup (see section 3. „... -
Page 36: Specialized Bicycle Components
SPECIALIZED BICYCLE COMPONENTS 15130 Concord Circle, Morgan Hill, CA 95037 (408) 779-6229...
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