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Winway FARMBOSS II Owner's Manual

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FarmBoss II Diesel Utility
Owner's manual
For Maintenance and Safety

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Mr Giles Storey
August 8, 2025

I need to replace the drive belt What size do i need. Where can i get one ?

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Summary of Contents for Winway FARMBOSS II

  • Page 1 FarmBoss II Diesel Utility Owner’s manual For Maintenance and Safety  ...
  • Page 2 WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death.  ...
  • Page 3 WELCOME: Thank you for buying WINWAY FARMBOSS 1000cc 4× 4 diesel utility. WINWAY are delighted to bring a durable, reliable and low cost diesel utility (FARMBOSS) to market. The company has been operating since 2007, specialized in design and manufacturing of high quality A T Vs and UT Vs.

  • Page 4: Table Of Contents

    TABLE OF CONTENT: Introduction …………………………………………………………………..……………..…4 Safety ……………………………………………………………………………………………7 Features and Controls ……………………………………………………………………...15 Operation ………………………………………………………………………………………23 Maintenance …………………………………………………………………………………..39 Specifications …………………………………………………………………………………61 Troubleshooting ………………………………………………………………………………62 Warranty ………………………………………………………………………………………..65  ...

  • Page 5: Introduction

    Make sure all instructions are understood. Remember you are responsible for your own safety and the safety of those in your care. WINWAY cannot be held liable for accidents no matter what the cause. You are responsible for checking your vehicle thoroughly for faults, and for riding in a safe manner.
  • Page 6 * This safety list was complied by WINWAY with intention of creating awareness, and improving your safety. SAFET Y COMES FIRST. … FARMBOSS II diesel utility is your good assistant on farm, forestry, mining & construction site …...

  • Page 7: Vehicle Identification Numbers

    INTRODUCTION: Vehicle Identification Numbers VIN number  Engine Serial Number  ...

  • Page 8: Safety

    SAFETY Safe Riding Gear The driver and all passengers must wear helmet, eye protection, gloves, long-sleeve shirt, long pants, over-the-ankle boots and seat belt at all times. Protective gear reduces the chance of injury SAFETY Safety Labels Warning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels on the vehicle carefully.
  • Page 9 Safety Labels Payload Warning WARNING OVERLOADING CAN CAUSE LOSS OF CONTROL. LOSS OF CONTROL CAN RESULT IN SEVERE INJURY OR DEAT H. Never overload this UT V. Maximum load limits for this UTV are as follows: · CARGO BED CARRY: 500 kg (1100 lbs) ·...
  • Page 10 Safety Labels Tire Pressure Warning WARNING IMPROPER TIRE PRESSURE CAN CAUSE LOSS OF CONTROL. LOSS OF CONTROL CAN RESULT IN SEVERE INJURY OR DEAT H. Check tire pressure and condition daily. ·Front: Max. load 340lbs at 7psi ·Rear: Max. load 420lbs at 7psi Tire pressure should be checked when tires are cold, before you ride.
  • Page 11 SAFETY Shift Caution CAUTION ·To avoid transmission damage, shift only when vehicle is stationary and at idle. ·Please advancing the throttle slightly when gear shifting is difficult, shift the gear again.   ...
  • Page 12 Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always perform the pre-ride inspection before each use of your FARMBOSS II to make sure it's in safe operating condition. Always follow all inspection and maintenance procedures and schedules described in this owner's manual.

  • Page 13: Exposure To Exhaust

    Operator Safety Exposure to Exhaust Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time. Never start the engine or let it run in an enclosed area. The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm.

  • Page 14: Operating On Slippery Terrain

    Operating on Slippery Terrain Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control, accident or rollover. Do not operate on excessively slippery surfaces. Always slow down and use additional caution when operating on slippery surfaces. Skidding or sliding due to loss of traction can cause loss of control or rollover (if tires regain traction unexpectedly).

  • Page 15: Hot Exhaust Systems

    Operator Safety Unauthorized Use of the Vehicle Leaving the keys in the ignition can lead to unauthorized use of the vehicle by someone under the age of 16, without a drivers license, or without proper training. This could result in an accident or rollover. Always remove the ignition key when the vehicle is not in use.

  • Page 16: Features And Controls

    FEATURES AND CONTROLS Component Locations Mounted Air Cleaner WINDSCREEN Cargo Box Console Headlight Front Bumper  Hip Bar Fuel Tank Cap CV Guard W inch  Roof/Sun Canopy Tailgate Tail Light Tailgate Latch CV Guard Tool Box Hitch Receiver Muffler Mud Guard ...

  • Page 17: Component Locations

    FEATURES AND CONTROLS Component Locations Battery/Air Tank/Vacuum Power Booster Overflow Bottle Fuse box  Vacuum pump Booster  Master brake cylinder  Air tank  Radiator & Oil cooler Vacuum Power Booster: Consist of V acuum Pump, Air Tank & Booster, it can increase the brake force, shorten the braking distance and improve the safety performance.

  • Page 18: Ignition Switch

    FEATURES AND CONTROLS Switches and Indicator Lights Light Switch Assy/Horn The light switch’s function: Horn Light off Light On low beam high beam Turning Right Turning Left  2WD/4WD/ DIFF LOCK SECURITY LOCK FOR FRONT DIFF LOCK  FRONT DIFF LOCK ...

  • Page 19: Gear Selector

    FEATURES AND CONTROLS Console Instrument cluster 2WD/4WD/Diff Locks W inch Switch Parking light 12 v accessory plug Hazard light Storage Ignition Switch Compartment Steering wheel Radiator fan Engine hour Glow plug Cup holder Light switch assy working light meter  indicator light Gear Selector/Shifter...

  • Page 20: Throttle Pedal

    If any damage is found, or if the seat belt does not operate properly, have the seat belt system checked and/or replaced by an authorized WINWAY dealer. 4. To clean dirt or debris from the seat belts, sponge the straps with mild soap and water. Do not use bleach, dye or household detergents.
  • Page 21 FEATURES AND CONTROLS Instrument Cluster Your vehicle is equipped with an instrument cluster that senses vehicle speed from the transmission. NOTICE: High water pressure may damage components. Wash the vehicle by hand or with a garden hose using mild soap. Certain products, including insect repellents and chemicals, will damage the instrument cluster lens and other plastic surfaces.

  • Page 22: Instrument Cluster

    Rider Information The rider information center is located in the instrument cluster. All segments will briefly light up at start-up. If the instrument cluster fails to illuminate, take the vehicle to your WINWAY dealer for proper diagnosis. Low Oil Pressure indicator...
  • Page 23 FEATURES AND CONTROLS Instrument Cluster Tachometer: The engine RPM is displayed digitally. Small fluctuations in the RPM from day to day may be normal because of changes in humidity, temperature and elevation. Wheel Drive indicator: This indicator displays 2WD, 4WD & diff lock. Fuel Gauge: The segments of the fuel gauge show the level of fuel in the fuel tank.

  • Page 24: Operation

    OPERATION WARNING Failure to operate the vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Read and understand all safety warnings outlined in this owner’s manual. Break-In Period The break-in period for your new vehicle is the first 50 hours of operation.
  • Page 25 Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition. Item Remark Brake system/pedal travel Ensure proper operation Brake fluid Ensure proper level...
  • Page 26 To keep the engine in best working condition, be sure to use the recommended fuel: light diesel oil. Diesel fuel should comply with the following world-wide specifications. Diesel Fuel Specification Location ASTM D975 No. 1D S15, S500 No. 2D S15, S500 EN590:96 European Union ISO 8217 DMX...
  • Page 27 Handling Fuel WARNING! Diesel fuel is flammable and explosive under certain conditions. • NEVER refuel with the engine running. • Always refuel outdoors or in a well ventilated area. • Fill the fuel tank with diesel fuel ONLY. Filling with gasoline may result in a fire and will damage the engine. •...
  • Page 28 Fuel Recommendations Refueling To eliminate the air in the low-pressure fuel line, loosen the connector of the intake pipe in the VE dispensing pump at first, then expel the air from the fuel. Inspect the connector of the VE pump return pipe. If there is a lot of fuel overflowed and no air bubble occur, It indicates that there is no air in the low pressure fuel.

  • Page 29: Cold Weather Operation

    Fuel Recommendations Cold Weather Operation However, be sure to choose the appropriate brand for the light diesel oil ac cording to actual ambient temperature. Block Heater Use If this vehicle will be operated when temperatures are in the -15° to -32° C range, a block heater must be installed.

  • Page 30: Stopping The Engine

    Start the Engine NEVER use an engine starting aid such as ether. Engine NOTICE: damage will result. Before operating this vehicle in cold weather, review the cold weather operation information. Always wait for the wait-to-start indicator light to turn off before cranking the engine.

  • Page 31: Driving Procedure

    OPERATION Braking 1. Release the throttle pedal completely. 2. Press on the brake pedal evenly and firmly. 3. Practice starting and stopping (using the brakes) until you're familiar with the controls. Driving Procedure 1. Wear a helmet and eye protection. 2.

  • Page 32: Driving Uphill

    OPERATION Driving Uphill Whenever traveling uphill, follow these precautions: 1. Always travel straight uphill. 2. Avoid excessively steep hills. 3. Keep both feet on the floor. 4. Always check the terrain carefully before ascending any hill. Never climb hills with excessively slippery or loose surfaces.

  • Page 33: Driving On Slippery Surfaces

    OPERATION Driving on Slippery Surfaces WARNING: Skidding or sliding can cause loss of control or rollover (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of control. Do not operate on excessivel y slippery surfaces.

  • Page 34: Driving Through Water

    Driving Through Water Your FARMBOSS II can operate through water up to a maximum recommended depth equal to the floorboards. Driving through water deeper than the floorboards will cause engine damage and will also void NOTICE: the engine warranty. Immersion can result in major damage if the vehicle isn't serviced correctly and promptly. After NOTICE: immersion, always take the vehicle to a dealer for service.

  • Page 35: Hauling Cargo

    Hauling Cargo WARNING: Hauling cargo improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in serious injury or death. Always follow these precautions when hauling cargo: Never exceed the maximum weight capacity of the vehicle. When determining the weight you are adding to the vehicle, include the weight of the operator, passenger, accessories, loads in the rack or box and the load on the trailer tongue.

  • Page 36: Towing Loads

    Maximum Total Weight Maximum Cargo Box Capacity (Level Ground) Weight Capacity FARMBOSS II 700 KG (1543 lbs ) 500 KG (1102 lbs) WARNING! Driving with passengers in the cargo box can result in severe injury or death. Never allow passengers to ride in the cargo box. Passengers must always ride in the cab with seat belts fastened securely.

  • Page 37: Dumping The Cargo Box

    Dumping the Cargo Box 1. Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an incline. 2. Apply the brakes. 3. Place the transmission in gear. 4. Engage the park brake. 5.
  • Page 38 Front Differential & Rear Differential SECURITY-LOCK FOR FRONT DIFF LOCK  FRONT DIFF LOCK  2WD/4WD SWITCH REAR DIFF LOCK  This vehicle is equipped with an electrically controlled drive mode selection. Select the appropriate drive mode according to the terrain conditions. ●...
  • Page 39 Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, please contact WINWAY dealer. Tip: Service and adjustments are important for proper vehicle operation. If you're not familiar with safe service and adjustment procedures, have a qualified dealer perform these operations.

  • Page 40: Maintenance

    MAINTENANCE Periodic Maintenance Chart Perform all services at whichever maintenance interval is reached first. Maintenance Interval (whichever comes first) Item Remarks Hours Calendar Miles (Km) Steering Front suspension Rear suspension Tires Brake fluid level Make adjustments as need ed. See Pre-Ride Brake pedal travel Pre-Ride Checklist on page xx.

  • Page 41: Lubrication Recommendations

    Periodic Maintenance Chart Maintenance Interval (whichever comes first) Item Remarks Hours Calendar Miles (Km) Front suspension 50 H Lubricate Rear suspension 50 H Lubricate Throttle cable 50 H Inspect; adjust; lubricate; replace if necessary Drive belt 50 H Inspect; adjust; replace as needed Cooling system (if applicable) 50 H Inspect coolant strength seasonally;...
  • Page 42 NOTICE: Use of a non-recommended engine oil may cause serious engine damage. WINWAY recommends the use of L-ECD grade oil (15W/30 or 15W/40) for this vehicle. Always use the correct viscosity grade based on the ambient temperature expected during operation.
  • Page 43 filter whenever changing oil. 1. Position the vehicle on a level surface. 2. Run the engine for two to three minutes until warm. Stop the engine. 3. Clean the area around the drain plug. 4. Place a drain pan beneath the engine crankcase. CAUTION! Hot oil can cause burns to skin.
  • Page 44 MAINTENANCE Transmission (Main Gearcase) Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart. Fill Level Maintain the oil level even with the bottom of the fill plug hole threads. Refer to the Gearcase Specifications Chart for recommended lubricants, capacities.
  • Page 45 MAINTENANCE Front & Rear Gearcase (Differential) Always check and change the gearcases oil at the intervals outlined in the Periodic Maintenance Chart. Maintain the oil level even with the bottom thread of the fill plug hole. Refer to the Gearcase Specifications Chart for recommended lubricants, capacities. Oil Check The front gearcase fill plug is located on the right side of the front gearcase.
  • Page 46 MAINTENANCE U-Joint Grease Front shocks (see pictures). Grease Zerk Grease Zerk U-joints at front shaft (see pictures). Grease Zerk Grease Zerk Grease Zerk U-joint at rear shaft (see picture ). Grease Zerk Grease Zerk Grease Zerk Rear wheels bearing (see pictures). 5.

  • Page 47: Cooling System

    MAINTENANCE Cooling System Adding or Changing Coolant To ensure that the coolant maintains its ability to protect the engine, we recommend that the system be completely drained every two years and a fresh mixture of antifreeze and water added. NOTICE: Do not mix different types of coolant in the cooling system when adding coolant. Mixing types can result in damage to the cooling system.
  • Page 48 Reinstall the cap. Tip: If coolant must be added often, or if the overflow bottle runs completely dry, there may be a leak in the system. Have the cooling system inspected by your WINWAY dealer. Adding coolant: 3.

  • Page 49: Changing Coolant

    MAINTENANCE Cooling System Changing coolant: 1. Open the cap of Overflow bottle under bonnet. 2. Release the Bleeder 3. Remove the front screw located under panel under the front of cargo box vehicle 4. Before unscrew the bolt on the coolant tube, please put a pan under the hole.
  • Page 50 • See your dealer. • This CVT system is intended for use on FARMBOSS II only. Do not install it in any other product. Belt Replacement/Debris Removal If a belt fails, always clean any debris from the duct and from the clutch and engine compartments when replacing the belt.

  • Page 51: Cvt Drying

    MAINTENANCE Continuously Variable Transmission (CVT) System CVT Drying There may be some instances when water is accidently ingested into the CVT system. Use the following instructions to dry it out before operating. NOTICE: Do not attempt to start the engine if water is present in the air box. 1.
  • Page 52 MAINTENANCE Fuel Filter/Water Separator The fuel filter/water separator is located under the seat on the left side of the vehicle, between the engine and fuel tank. Inspect the separator daily for leaks. Drain water and replace the separator at the intervals outlined in the Periodic Maintenance Chart.

  • Page 53: Air Filter

    MAINTENANCE Air Filter Always change the air filter at the intervals outlined in the Periodic Maintenance Chart beginning. Service the air filter more frequently if the vehicle is operated in wet or dusty conditions or at high throttle openings for extended periods. 1.
  • Page 54 MAINTENANCE Muffler WARNING: Failure to heed the following warnings while servicing the muffler could result in serious injury or death. • Do not perform service on the muffler while the system is hot. Exhaust system temperatures can reach 1000° F. Allow components to cool sufficiently before proceeding.

  • Page 55: Throttle System

    3. Measure the distance the throttle pedal moves before the engine begins to pick up speed. Idle RPM Idle RPM is preset by the manufacturer. If the engine idle speed is not satisfactory, please see your WINWAY dealer for adjustment.

  • Page 56: Brake Fluid

    MAINTENANCE Brakes The front and rear brakes are hydraulic disc type brakes activated by the brake pedal. Brake Fluid Inspect the brake system routinely. Inspect the level of the brake fluid before each operation. WARNING! After opening a bottle of brake fluid, always discard any unused portion. Never store or use a partial bottle.

  • Page 57: Wheel Removal

    Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle. Always use WINWAY-approved size and type of tires for this vehicle when replacing tires. Tires Pressure...

  • Page 58: Brake Lights

    If the engine stops or will not start, or if you experience other electrical failures, a fuse may need replacement. Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse. If you suspect that a fuse or relay may not be working properly, please see your WINWAY dealer. Fuse Box ...

  • Page 59: Battery Removal

    MAINTENANCE Battery WARNING: Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last. Your vehic le is equipped with a sealed battery, which requires little maintenance.

  • Page 60: Cleaning And Storage

    Keeping your FARMBOSS vehicle clean will not only improve its appearance but it can also extend the life of various components. NOTICE: High water pressure may damage components. WINWAY recommends washing the vehicle by hand or with a garden hose, using mild soap.

  • Page 61: Removal From Storage

    2. Fill the fuel tank with fuel. 3. Check all the points listed in the Daily Pre-Ride Inspection section. Tightness of the bolts, nuts and other fasteners should be checked by an authorized WINWAY dealer. 4. Lubricate at the intervals outlined in the Periodic Maintenance Chart.

  • Page 62: Specifications

    SPECIFICATIONS Make Daihatsu 1.0L Diesel Type 3-Cylinder, water & oil cooled, 4-storke, swirl Engine Displacement 1.048L Horsepower Rated Power: 17.5kw/3600 r/min; 23.6 hp. Engine starting Electric start L x W x H 3160mm× 1550mm × 1950mm Front Tread Centers 1230mm Rear Tread Centers 1330mm Dimensions...

  • Page 63: Troubleshooting

    Dry out the CVT. Inspect clutch seals for damage if repeated into the CVT system leaking occurs. Clutch malfunction See your WINWAY dealer. Poor engine performance Check for clogged air filter, clogged fuel filter, water in the fuel or foreign material in fuel tank or fuel lines. See your dealer.
  • Page 64 Drain the fuel system and refuel, replace fuel filter/ water separator Old or non-recommended fuel Replace with fresh recommended fuel Water or fuel in crankcase Immediately see your WINWAY dealer Low battery voltage Recharge the battery. Mechanical failure See your dealer...
  • Page 65 Engine Stops or Loses Power Possible Cause Solution Poor fuel quality or incorrect fuel Replace with recommended fuel Clogged fuel filter Replace Clogged air filter Replace Loose ignition connections Check all connections and tighten Water present in fuel Replace with new fuel Kinked or plugged fuel tank vent line Inspect and replace Other mechanical failure...

  • Page 66: Warranty

    WINWAY dealer LIMITATIONS OF WARRANTIES AND REMEDIES This WINWAY limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANT Y DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN.
  • Page 67 THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANT Y SHALL BE, AT WINWAY' S OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY.

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