Preifer Vaccum MDP 5011 User Manual

Molecular pump

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MDP 5011

Molecular pump

User's manual

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Summary of Contents for Preifer Vaccum MDP 5011

Page 1 MDP 5011 Molecular pump User’s manual User’s manual...
Page 2 The MDP 5011 works with the ACT 100 or ACT 200 TH controller (refer to the ACT User’s manual). This user’s manual includes only the instructions to connect the hybrid turbo pump to the equipment. Refer to the controller user’s manual to power and use the pump (chapter B, C and D).
Page 3 All rights reserved, including copying this document in whole or any part without prior written authorization from adixen Vacuum Products. Specifications and information are subject to change without notice by from adixen Vacuum Products. adixen Vacuum Products - MDP 5011 User's Manual...
Page 4 E 200 - MDP 5011 pump lubrication Chapter F MAinTEnAnCE CoMPonEnTS F 000 - Spare parts - Instruction of use F 100 - MDP 5011 first level of maintenance Chapter G APPEndiX G 010 - MDP 5011 pumping curves G 200 - Safety questionnaire...
Page 5 Indicates a potentially hazardous situation which, if not avoided, could result in death or severe injury. Indicates an imminently hazardous situation that, if not avoided, will result in death or severe injury (extreme situations). adixen Vacuum Products - MDP 5011 User's Manual...
Page 6 MDP limit pressure is given by that of the roughing pump used. Controller The MDP 5011 pump work with the ACT 100 or ACT 200 TH controller. Refer to the corresponding Controller User’s Manual to used the pump.
Page 7 INLET SHAFT IMPELLER ROTOR HOUSING DRAG PUMP MOTOR BALL BEARING DYNAMIC SEAL MOTOR HOUSING EXHAUST ELECTRICAL CONNECTOR MDP 5011 standard molecular pump Cross section drawing adixen Vacuum Products - MDP 5011 User's Manual...
Page 8 The MDP 5011 CP is specially designed for aggressive environments. Ball bearings and motor are isolated from process gases by a version for dynamic inert gas purge system. corrosive gases MDP 5011 CP can operate with the same controller than the MDP 5011 standard. INLET SHAFT IMPELLER...
Page 9: Technical Characteristics
** The 2 maximum pressures can not occur at the same time. Note: the MDP 5011 pump must not be baked. The compression rate of the MDP 5011 CP is lower than this of the standard MDP 5011 pump. A part of the dynamic seal allows the protection against corrosion.
Page 10: Pump Dimensions
0.16 (4) on diam.3.46 (88) 1.18 1.18 Exhaust DN 16 ISO-KF INLET DN 63 ISO-KF Ø95 h11 (Ø3.75 h0.43) Ø86.2 (Ø3.39) + 12 mm (0.47) for disassembling (2.05) Ø95 (Ø3.75) Power supply - Connector adixen Vacuum Products - MDP 5011 User's Manual...
Page 11 (Ø3.39) + 12 mm (0.47) for disassembling (2.05) Water cooling connections for 0.23 x 0.31 (6 x 8 mm) plastic tubing or copper tubing Ø95 (Ø3.75) Ø106.5 (Ø4.19) Power supply - Connector adixen Vacuum Products - MDP 5011 User's Manual...
Page 12: Air Cooling
0.16 (4) on diam.3.46 (88) Exhaust DN 16 ISO-KF 1.18 1.18 INLET DN 63 ISO-KF Ø95 h11 (Ø3.75 h0.43) Ø86.2 (Ø3.39) + 12 mm (0.47) for disassembling (2.05) (3.86) Ø95 (Ø3.75) Power supply - Connector adixen Vacuum Products - MDP 5011 User's Manual...
Page 13: Pump Accessories
It is easy to install or replace a cooling kit by another : Description Water cooling kit 062184 Air cooling kit 110 V (ACT 100) 062187 Air cooling kit 220 V (ACT 100) 062186 Air cooling kit 12 V (ACT 200 TH) 118809 adixen Vacuum Products - MDP 5011 User's Manual...
Page 14 In all cases, we recommend keeping the packaging (reusable materials) for further transport of the equipment or for prolonged storage. adixen Vacuum Products - MDP 5011 User's Manual...
Page 15 When units containing control circuits are equipped with dry contact outputs, it is the responsability of the customer to use these outputs in compliance with extra low voltage installation and security standards. adixen Vacuum Products - MDP 5011 User's Manual...
Page 16: Operation
Moving parts can crush and cut. The user must keep all body parts away from moving parts. Keep hands or feet away from moving parts. adixen Vacuum Products - MDP 5011 User's Manual...
Page 17 (refer to F100). Don’t store the pump more than 6 months in a clean and dry environment. Never store a pump which has been used on corrosive process. Return it to an adixen repair service center (refer to G200). adixen Vacuum Products - MDP 5011 User's Manual...
Page 18 (exceptional phenomena). For this use the rotary flange attachment holes. If the inlet flange is attached with claw clamps, use: – 6 claw clamps for flange < DN 100 – 8 claw clamps for flange ≥ DN 100. adixen Vacuum Products - MDP 5011 User's Manual...
Page 19: Pumping Conditions
MDP water cooled T < 50°C (122°F) Pumping conditions In cases of high pressure pumping or frequent cycling, the pump temperature is higher, so water or air cooling are recommended. adixen Vacuum Products - MDP 5011 User's Manual...
Page 20 Use only dry and clean pipe lines, and wear glooves to make the pump connections. After connecting the product to the pumping line, check for leaks along the entire to ensure proper connections. adixen Vacuum Products - MDP 5011 User's Manual...
Page 21 It is highly recommended to install an isolation valve between the pump and the roughing circuit. Different connection accessories can be found in the Manufacturer’s catalog. adixen Vacuum Products - MDP 5011 User's Manual...
Page 22: Nitrogen Characteristics
1 to 1.3 bar (15 to 19 psi) absolute to avoid wasting the purge gas. If the pressure of the purge line exceeds 1.3 bar (15 psi ) absolute the performance of the pump will be affected. adixen Vacuum Products - MDP 5011 User's Manual...
Page 23 If the user want to make a venting, he must : press the ”STOP” switch on the ACT 100 controller. – Disconnect the power cable on the ACT 100 controller. – Electrical wiring with Refer to controller User’s Manual. ACT 200 TH adixen Vacuum Products - MDP 5011 User's Manual...
Page 24: Water Cooling Connection
It consists of a water circulator ring which can be equipped on the MDP housing. It is recommended for use at ambient temperature between 95 and 122°F, or in continuous use at high pressure. adixen Vacuum Products - MDP 5011 User's Manual...
Page 25: Water Flow Adjustment
Use a flexible or a rigid 6 x 8 mm hose to connect the other – fitting to the drain. Water flow Control the flow of water depending on ambient temperature, and adjustment water temperature using the following graph.: Water flow l/mn Ambient temperature (°F) adixen Vacuum Products - MDP 5011 User's Manual...
Page 26: Mechanical Connection
If the ambient temperature is above 95 °F, the user should install a water cooling collar. It is recommended for use at ambient temperature between 95 and 132 ° F, or in continuous use at high pressure. adixen Vacuum Products - MDP 5011 User's Manual...
Page 27 Never unplug the pump by disconnecting the main cable. Only the authorized and trained technicians can perform intervention on the product. adixen Vacuum Products - MDP 5011 User's Manual...
Page 28 MDP pump. – Stop: close E1 – stop the primary pump – stop the MDP pump – – stop the cooling system. Roughing pump adixen Vacuum Products - MDP 5011 User's Manual...
Page 29 Pumps are isolated by closing the valves. – close the E3 valve. MDP pump and primary pump rotating – stop the MDP pump close the E1 valve – stop the primary pump – stop the cooling circuit. – adixen Vacuum Products - MDP 5011 User's Manual...
Page 30 Ask your safety department for instructions according to the local regulations. Chemical supplies coming from the tool, as well as the water and the nitrogen need also to be locked out/tagged out. adixen Vacuum Products - MDP 5011 User's Manual...
Page 31: How To Contact Us
How to contact us? The partial and full overhaul must be performed by manufacturer trained personnel. Contact nearest service center or the service support at the following support.service@adixen.fr e-mail address: adixen Vacuum Products - MDP 5011 User's Manual...
Page 32 35 °C temperature 16 000 hours 10 000 hours 1st lubrication E 200 32 000 hours 20 000 hours 2nd lubrication E 200 48 000 hours 30 000 hours Ball bearings replacement Consult us adixen Vacuum Products - MDP 5011 User's Manual...
Page 33 (red and black) used to proportion the grease accurately for each pump bearing (see figure page 2/3). Lubrication of bearing on the pumping cell side: black jumper.  Lubrication of bearing opposite the pumping cell side: red  jumper. adixen Vacuum Products - MDP 5011 User's Manual...
Page 34 E 200 MDP 5011 pump lubrication RELUBRICATION PROCESS Bearing near the "pumping cell" Bearing opposite the "pumping cell" Black R ed adixen Vacuum Products - MDP 5011 User's Manual...
Page 35 – Remove the syringe. – Reassemble the end cap (12) and the circlips (F). The relubrication operation is complete. Execute the pump running E 300 E 300 (see Controller User’s Manual)............adixen Vacuum Products - MDP 5011 User's Manual...
Page 36 The manufacturer urges the user not to use «imitation parts», or the misappropriation and pirating of intellectual property performed by some dishonest operators. The manufacturer supplies maintenance components, spare parts or kits to perform the maintenance of its products (see F10). adixen Vacuum Products - MDP 5011 User's Manual...
Page 37 Double claw clamps (set of 4) 303056 At exhaust DN 16 IS0-KF and at purge port Blank-off flange 068195 Centrering ring with o-ring (set of 15) 068228 Stepped lugs and fasteners (set of 4) 053221 adixen Vacuum Products - MDP 5011 User's Manual...
Page 38: Pumping Curves
G 10 Pumping curves adixen Vacuum Products - MDP 5011 User's Manual...
Page 39 G 10 Pumping curves adixen Vacuum Products - MDP 5011 User's Manual...
Page 40 Gases (or substances) that may possibly be formed inside the pump (due to a thermodynamic or • chemical reaction, condensation, deposition, precipitation, etc.) (C). • Precautions need to be taken before transferring contaminated products. Please contact Service Center for recommendations. adixen Vacuum Products - MDP 5011 User's Manual...
Page 41 Vacuum Products - 98, avenue de Brogny - B.P. 2069 - 74009 ANNECY CEDEX Tel. (33) 4 50 65 77 77 - Fax (33) 4 50 65 75 77 - Web site : www.adixen.com adixen Vacuum Products - MDP 5011 User's Manual...
Page 42 Pfeiffer Vacuum stands for innovative and custom vacuum Pfeiffer Vacuum stands for innovative and custom vacuum Leading. Dependable. Leading. Dependable. Customer Friendly. Customer Friendly. solutions worlwide. For German engineering art, competent advice solutions worlwide. For German engineering art, competent advice and reliable services.