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Summary of Contents for ComfortPro Systems AquaHeat ProZone
- Page 1 AquaHeat Installation Guide AquaHeat Control Systems A systems approach integrating established and emerging technologies www.ComfortProSystems.com...
- Page 2 For below slab installation refer to insulated supply and returns like ComfortPro Systems Microflex product range. For a wet or dry on plywood application, the mains can be installed within the joist cavity. Always allow for the expansion and contraction of the mains, as the temperature fluctuates. It is recommended that the pipe be allowed free movement and is not fastened directly to the floor joists.
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Page 3: Table Of Contents
AquaHeat Control Systems AquaHeat Control System AquaHeat ProZone Control Systems AquaHeat ProZone Control System components Zone Definition Recommended Control System per Loop count Step - by - step Installation at a glance General Installation Guidelines Wiring Component Locations Pro Thermostat Installation Locations... -
Page 4: Aquaheat Control System
AquaHeat Control Systems AquaHeat ProZone Control System AquaHeat ProZone Control Systems AquaHeat ProZone control systems come in various scalable building blocks which makes the systems suitable for every applica- tion. System Components are grouped into - Actuators - Control Box... -
Page 5: Zone Definition
AquaHeat Control Systems AquaHeat ProZone Control System Zone Definition A Heating Zone is defined as an individual or grouped section of the whole heating system, which is controlled at once. In the simplest case a zone is characterized by a single floor loop of PEX pipe connected to a manifold. A Zone can also comprise of several floor heating loops connected to a manifold and controlled by a single controller/thermostat. -
Page 6: Step - By - Step Installation At A Glance
3. Connect the thermostats and sensors 4. Connect the pump power cable to the Master control module 5. Connect the transformer to either thermostat or AquaHeat ProZone master control box 6. After completed electrical wiring power-up the system 7. Check whether all zones are opening the actuators and the injection loop starts pumping 8. -
Page 7: General Installation Guidelines
Table 2 - Wire Sizes Actuator Wiring AquaHeat ProZone actuators come with a 3ft pre-sealed 2-pole cable. If the length of the cable needs to be extended use AWG size 18 or better 17 type wiring. Control Box Power supply For power line wiring the usual AWG sizes should be used. -
Page 8: Pro Thermostat Installation Locations
AquaHeat Control Systems Pro Series Control System Maximum DIN rail length or wall space used is approx. 25 inches. 4 Zone 6 1/2” 4 Zone 6 1/2” 6 Zone 8 7/8” 6 Zone 8 7/8” 3 1/2” 17 3/4” Fig 3 - ProZone Module Dimensions Pro Series Thermostat Installation Locations When installing thermostats in a new development the following aspects have to be taken in consideration. -
Page 9: Aquaheat Actuators
AquaHeat Control Systems ProZone Actuators AquaHeat Actuators (P/N 450001, 2 - wire) or (P/N 450002, 4 - wire) AquaHeat offers two kind of actuators for Promix and ProLock manifolds. AquaHeat actuators operate on 24VAC supply voltage and can be controlled through the ProZone Control Box or directly through the thermostat. Actuators come as 2 and 4 wire models. 4 wire models include an additional end switch (black and grey cable) which can be used to control a pump. -
Page 10: Mechanical Installation Of Prozone Actuator
AquaHeat Control Systems ProZone Actuators When the thermostatic element expands, it supplies the thrust required for automatic movement of the valve. The 4-wire version is provided with an auxiliary contact for additional commands (metering, control of pump, fan or other equipment). The actuator has a transparent window that allows to check the status of the actuator on the actuator cover. -
Page 11: Connecting The Prozone Actuator
AquaHeat Control Systems ProZone Actuators Connecting the ProZone Actuator Actuators can either be connected directly to thermostats in a single zone environment or for multiple zones we emphasize the use of the ProZone Master control box. By using a ProZone master control box one or more actuators are being connected to a single zone at the zone connector bench. -
Page 12: Combining The Pro Zone Master/Slave
AquaHeat Control Systems Pro Zone Control Boxes Combining the Pro Zone Master/Slave Before connecting the thermostats and actuators the control boxes have to be properly connected. The following combinations and positions mounted on a DIN-rail are possible. The units snap into each other after the Master cover is being removed. Pro 6 Zone MASTER Fig 10 - ProZone Module combinations Pro 6 Zone MASTER +... -
Page 13: Pro 4 And 6 Zone Master With Pump Relay Box
AquaHeat Control Systems Pro 4/6 Zone Master Control Box Pro 4 and 6 Zone Master with Pump Relay Box ProZone Master modules are the essential modules for any sophisticated control system. A Master module provides power supply to multiple zones. On-board pump relay controls the circulator and or mixing pumps directly. Activity in one zone is indicated by a green LED diode. -
Page 14: Pro 4 And 6 Zone Slave Box
AquaHeat Control Systems Pro 4/6 Zone Slave Control Box Pro 4 and 6 Zone Slave Box ProZone Slave modules allow for the Zone extension of the Master module functionality. The easy clip-in extender provides a fast and reliable connection to the Master module. Two extension modules (P/N 450005 - 4 Zone, P/N 450006 - 6 Zone) are available if additional thermostats and actuators are needed for the system design. -
Page 15: Pro Basic And "Dual Sensing
AquaHeat Control Systems Pro Series Thermostats Selecting Thermostats ComfortProSystems offers a wide range of Thermostat solutions which will fit your design. In order to easily identify the combina- tion of products for your complete Heating project please look at the following table (chpt 2-1) Pro Basic (P/N 450008) Thermostats contain a temperature dial which can be calibrated to reflect the correct room temperature. -
Page 16: Thermostat Features Overview
AquaHeat Control Systems Pro Series Thermostats Thermostat Features Overview Features Pro Basic Pro Digital Dual Sensor Part # 450008 450010 On-Board • • Sensor External Probe • (Sensor) • • Triac (24V Direct Drive (Actuator) Relay Day - Comfort • Mode Night - Reduc- •... -
Page 17: Thermostat Dimensions
AquaHeat Control Systems Thermostat Dimensions Pro Basic (P/N 450008) 3 1/8” (80mm) Installation Steps (see also product instructions in package) 1. Lift temperature dial from thermostat 2. Loosen visible screw to open thermostat body 3. Pull connection wiring through appropriate bottom hole (optional external sensor wiring as well) 4. -
Page 18: Thermostat Wiring
Thermostat Wiring All AquaHeat ProZone Control System thermostats are wired via two or four cables. Two cables are required for supply power and signaling to the thermostat and two wires are for driving the actuator directly to the actuator or through the ProZone Box. For wir-... - Page 19 AquaHeat Control Systems Pro Series Thermostats Connecting Pro Digital Thermostats to the ProZone master/slave zone module External Sensor Connector A/B time zoning pilot wire(See ProClock Timer Box for details). Connect either zone A/B Fig 20 - Pro Digital Wiring...
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Page 20: Configuring Pro Series Thermostats For Dual Sensor Applications
AquaHeat Control Systems Pro Series Thermostats Configuring Pro Series Thermostats for dual sensor applications Dual sensor thermostats allow to regulate between two separate temperature measurements. For proper adjustment of room and floor temperature it might become necessary to deviate from the pre-configured thermostat settings. AquaHeat ProBasic and ProDigital Dual Sensor thermostat both are configurable for either only internal, only external sensor or both, in which case the external (floor) sensor is used as a temperature limiter. - Page 21 AquaHeat Control Systems Pro Series Thermostats Pro Digital Configuration Pro Digital dual sensing thermostats offer a wide variety of user configurable options. For details we refer to the product specifica- tion sheet coming with the unit. To configure the ProDigital thermostat for multi sensor applications the setup menu needs to be entered.
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Page 22: Installing External Sensors
AquaHeat Control Systems ProStat External Sensors Installing External Sensors Pro Series thermostats come with or without external sensor (probe) for measuring the exact slab temperature or floor tempera- ture in addition to the room temperature. When installing a separate sensor it is important to maintain a minimum separation of 18”... - Page 23 AquaHeat ComfortPro Systems LLC Phone: 1-800-968-8905 AquaHeat www.comfortprosystems.com Radiant Heating and Snowmelting products CPS_AQH-2016-CONTROLS www.ComfortProSystems.com...
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