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Devanco BCSI Technical Manual Installation Maintenance

Sliding gate operator
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SLIDING GATE OPERATOR
MODEL
BCSI
TECHNICAL MANUAL
INSTALLATION AND MAINTENANCE
BCSI
Gate system with BCSI sliding gate operator
For more information, please visit www.devancocanada.com
or call toll free at 855-931-3334

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  • Page 1 SLIDING GATE OPERATOR MODEL BCSI TECHNICAL MANUAL INSTALLATION AND MAINTENANCE BCSI Gate system with BCSI sliding gate operator For more information, please visit www.devancocanada.com or call toll free at 855-931-3334...

  • Page 2: Important Safety Instructions

    All technicians having to install, maintenance and repair, must read these safety instructions about sliding gate-system with BCSI operator. Any intervention on the gate-system should only be done by qualified technicians having proper knowledge for that kind of work and appropriate equipment and tools to work safely.
  • Page 3 The sliding gate can cause severe injuries or even death. It is strictly forbidden to allow pedestrians to walk through the gate. The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment.
  • Page 4 Electrical and mechanical security Lock down the gates power lines while working on the gate-system. Follow all local rules. Follow all mechanical safety rules in each gate’s technical manual from Pivin & Drapeau Inc. Be sure to have this technical manual with you for starting the equipment.
  • Page 5 PIVIN & DRAPEAU inc. GATE CLASS Following UL 325 definitions above, the sliding gate operator BCSI is intended for use in class III and IV. RESIDENTIAL VEHICULAR GATE OPERATOR – CLASS I – A vehicular gate operator (or system) intended for use in a home of one-to four single family dwelling, or a garage or parking area associated therewith.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS 1. INTRODUCTION ....................7 2. GENERAL POINTS ..................... 8 2.2 General view of gate operator ................ 9 2.3 General view of moving part of the sliding gate: .......... 12 2.5 Shutting down the equipment ..............13 2.6 Manual operation of the gate ............... 14 3.

  • Page 7: Introduction

    1. INTRODUCTION BCSI gates are listed by Intertek ETL following standard UL325 5th Edition, The BCSI is a sliding gate operator designed and built entirely by PIVIN & DRAPEAU October 8th 2009 and CSA 22.2 No. 247-92 (R2008). Inc. We are thanking you for this judicious choice. BCSI gates are listed by Intertek...

  • Page 8: General Points

    Moving part of gate (sliding Gate operator Electromagnetic lock fence) The sliding gate operator, model BCSI, is designed for vehicular access control in commercial and industrial areas. Advantages: • Completely secures the site; • Short operation cycle (speed of 1 foot/second);...

  • Page 9: General View Of Gate Operator

    A worm gear reducer, ratio 40:1, with a “C” flange for motor installation, allows a speed of 12 inches/second when assembled to a standard motor with 1750 rpm. Available on request, the operator ‘’BCSI-HV’’, equipped with a frequency drive, allows a speed up to 24 inches/second.
  • Page 10 PIVIN & DRAPEAU inc. Reducer Motor Isometrical view Cams stopping plate Torque limiter Limit switches adjustment cams Chain Limit switch Disengaging mechanism lever Filler cap Oil window Front view Main driving chain Disengaging mechanism lever Disengaging mechanism Fig. 2.2.2...
  • Page 11 The opening and closing paths are controlled by quick action limit switches. They are activated by cams on worm gears mounted on ball bearings. The BCSI sliding gate operator can be equipped with different motors depending on the available electrical power supply on site. The motor’s power can vary according to the gate’s dimensions.

  • Page 12: General View Of Moving Part Of The Sliding Gate

    2.3 General view of moving part of the sliding gate: Chain-link fence gate: The gate, used with a BCSI operator, is an assembly of the frame, the chain-link fence, the rails and a safety edge required for compliance with UL 325. The gate frame is a welded structure made of standard galvanized steel profiles and enforcements except the rails which are in aluminum.

  • Page 13: Shutting Down The Equipment

    PIVIN & DRAPEAU inc. 2.4 General conditions of operation The sliding gate operator BCSI is equipped, inside the cabinet, with a heating element to insure proper functioning in all type of climatic environments, ranging from -40°C to +50°C. 2.5 Shutting down the equipment As soon as you open the door, you must shut down power by activating the disconnecting switch (red button) to the ‘’OFF’’...

  • Page 14: Manual Operation Of The Gate

    PIVIN & DRAPEAU inc. 2.6 Manual operation of the gate Opening or closing the gate in case of power failure: A disengaging mechanism allows manual closing or opening of the gate in case of power failure. Disengaging the mechanism won’t affect the limit switches. You only have to remove the dowel pin, push on the plate and reinsert the dowel pin to disengage the mechanism, as shown on Fig 2.6.

  • Page 15: Installation Procedure

    PIVIN & DRAPEAU inc. 3. INSTALLATION PROCEDURE (for qualified technicians only) : IMPORTANT INSTALLATION INSTRUCTIONS WARNING – TO REDUCE THE RISK OF SEVERE INJURY OR DEATH: 1) READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS 2) Install only on a properly operating and balanced gate. A gate that is operating improperly could cause severe injury.

  • Page 16: Gate Operator Installation

    PIVIN & DRAPEAU inc. 3.1 Gate operator installation The operator, model BCSI, is installed between two galvanized steel posts of 3½’’ diameter with two separate concrete bases (Fig. 3.1.1) or on a prefabricated concrete base (Fig. 3.1.2). The operator is attached to the posts with straps and spring jam nuts (Fig.
  • Page 17 Fig. 3.1.1 Fig. 3.1.2 Fig. 3.1.3 17/27...

  • Page 18: Main Chain Adjustment

    PIVIN & DRAPEAU inc. 3.2 Main chain adjustment It is very important to maintain the chain tension to a value between 1’’ to 1-1/2’’ of lowering down for each 10 feet of chain. With the threaded rods at each end of the chain, adjust the tension following the recommendation.

  • Page 19: Limit Switches Adjustments

    PIVIN & DRAPEAU inc. 3.3 Limit switches adjustments: With a screwdriver, raise the cams stopping plate and then, screw or unscrew the cams located on the worm gear to get proper adjustment. Make sure the cams stopping plate is well fitted in the cams when released. Fig.

  • Page 20: Torque Limiter Adjustment

    PIVIN & DRAPEAU inc. 3.4 Torque limiter adjustment Partially unscrew the jam screw of the torque limiter nut. With a dynamometrical key and a 2-3/16’’ socket, adjust the torque limiter to 35 lbs/ft. Tighten the jam screw to keep desired adjustment. Fig.

  • Page 21: Disengaging Mechanism

    PIVIN & DRAPEAU inc. 3.5 Disengaging mechanism To manually operate the gate, follow the steps below: 1. Remove the dowel pin; 2. Push the arm to free the coupling mechanism; 3. Insert the dowel pin in the hole to keep the arm in “manual” position; 4.

  • Page 22: Photocell Beam Wiring

    PIVIN & DRAPEAU inc. 3.6 Photocell beam wiring Primary protection against entrapment To reduce the risk of entrapment, you must install photocell beam beams that shall cover the area along the gate’s run as shown in fig. 3.6. To comply with UL 325 standard, use Omron E3K-R10K4.

  • Page 23: Placards Installation

    PIVIN & DRAPEAU inc. 3.8 Placards installation Two rigid placards with warning signs are supplied with the operator. It is the sole responsibility of the installer to put these placards, one on each side of the gate where easily visible. 3.9 Electrical wirings Electrical wirings and cables must be permanent and must follow all local rules and codes.

  • Page 24: Maintenance Manual

    4. MAINTENANCE MANUAL This section gives the necessary information for the maintenance of your gate operator to get optimal performance. The gate operator, model BCSI, has been designed to meet the high standards of the industry and the harsh climatic conditions of Quebec.
  • Page 25 PIVIN & DRAPEAU inc. Breakdown service procedure: The operator is not working: • Check the electrical power supply; • Check that the disconnecting switch on the operator is set to ‘’ON’’; • Check that the thermal relay is released; • Check the fuses on the control panel; •...

  • Page 26: Inspection Report

    5. INSPECTION REPORT Model : BCSI __ ; Date : _________________ ; Page __ / __ ; Technician : _________________ ; O.T. : __________ ; Gate serial # : ______________ ; # operations : _________ ; Client name : ______________________ ; Gate localisation : ___________________________________________ ;...
  • Page 27 PIVIN & DRAPEAU inc. Notes : Estimated # part Part name Description Part code time of Price replacement Total...
  • Page 28 BCSI‐PM105 MÉCANISME DE LA SERRURE POUR LA PORTE DU BOÎTIER MODÈLE # BCSI‐PM106 PENTURE POUR LA PORTE DU BOÎTIER MODÈLE # BCSI‐PM107X POTEAU DE MONTAGE DU BOÎTIER  BCSI‐PM108 BCSI‐PM110 CLIP D'ATTACHE DE POTEAU À CANTRUST BCSI‐PM109 BOULON HEXAGONAL 5/16‐18 X 1 1/4'' BCSI‐PM110 ÉCROU HEXAGONAL 5/16‐18 BCSI‐PM111X BCSI‐PM108X SUPPORT OPÉRATEUR BCSI BCSI‐PM112 BCSI‐PM109 BOULON HEXAGONAL 3/8‐16 X 1'' BCSI‐PM113XD BCSI‐PM107X SUPPORT TENDEUR DE CHAÎNE DROIT BCSI‐PM113XG BCSI‐PM107X SUPPORT TENDEUR DE CHAÎNE GAUCHE BCSI‐PM114 POTEAU DE LA BARRIÈRE EN ACIER GALVANISÉ Ø2‐3/8'' BCSI‐PM115 BCSI‐PM104 BOULON HEXAGONAL 3/8‐16 X 3 1/4'' BCSI‐PM116 BCSI‐PM105 RONDELLE PLATE 3/8'' BCSI‐PM117 RONDELLE FREIN 3/8'' BCSI‐PM118 BCSI‐PM106 ÉCROIU HEXAGONAL 3/8‐16 BCSI‐PM119X BCSI‐PM103X TENDEUR DE CHAÎNE STANDARD...
  • Page 29 111X 103X VUE EXPLOSÉE AVANT 111X 113XD NO DESSIN: REV: CLIENT: BCSI-BTE-VE VUE EXPLOSÉE AVANT VUE EXPLOSÉE DU BOÎTIER DE DETAIL: L'OPÉRATEUR BCSI 113XD NO DESSIN: CLIENT: REV: DESSIN: CONCEPT: BCSI-BTE-VE PIVIN & DRAPEAU S.CLÉMENT R.DRAPEAU 1720, RUE CUNARD VUE EXPLOSÉE DU BOÎTIER DE DETAIL: L'OPÉRATEUR BCSI...
  • Page 30 QTÉ NOUVEAU ANCIEN BCSI‐PM101X BCSI‐PM111 BOÎTIER OPÉRATEUR BCSI BCSI‐PM102X BCSI‐PM111 COUVERT POUR ARRIÈRE DU BOÎTIER BCSI‐PM103X BCSI‐PM111 PORTE DU BOÎTIER BCSI‐PM104 POIGNÉE POUR LA PORTE MODÈLE #501 BCSI‐PM105 MÉCANISME DE LA SERRURE POUR LA PORTE DU BOÎTIER MODÈLE # BCSI‐PM106 PENTURE POUR LA PORTE DU BOÎTIER MODÈLE # BCSI‐PM113XD BCSI‐PM107X SUPPORT TENDEUR DE CHAÎNE DROIT BCSI‐PM113XG BCSI‐PM107X SUPPORT TENDEUR DE CHAÎNE GAUCHE BCSI‐PM114 POTEAU DE LA BARRIÈRE EN ACIER GALVANISÉ Ø2‐3/8'' BCSI‐PM115 BCSI‐PM104 BOULON HEXAGONAL 3/8‐16 X 3 1/4'' BCSI‐PM116 BCSI‐PM105 RONDELLE PLATE 3/8'' BCSI‐PM117 RONDELLE FREIN 3/8'' BCSI‐PM118 BCSI‐PM106 ÉCROIU HEXAGONAL 3/8‐16 BCSI‐PM119X BCSI‐PM103X TENDEUR DE CHAÎNE STANDARD BCSI‐PM120X...
  • Page 31 VUE ISOMÉTRIQUE FAÇADE 113XD NO DESSIN: REV: CLIENT: BCSI-BTE-VE-02 VUE ISOMÉTRIQUE FAÇADE VUE EXPLOSÉE DU BOÎTIER DE DETAIL: L'OPÉRATEUR BCSI FIXÉ SUR UNE BASE EN ACIER NO DESSIN: REV: CLIENT: NOTE: BCSI-BTE-VE-02 DESSIN: CONCEPT: PIVIN & DRAPEAU -LES PIÈCES #107X, 108, 109, 110, 111X ET 112 S.CLÉMENT...
  • Page 32 *LES NUMÉROS DE DESSINS FINISSANT PAR UN   SIGNIFIE QUE C'EST UN SOUS‐ASSEMBLAGE PIÈCES DU MÉCANISME INTÉRIEUR OPÉRATEUR BCSI # DESSIN DESCRIPTION QTÉ NOUVEAU ANCIEN BCSI‐PM01X BCSI‐PM01 BASE DU MÉCANISME BCSI‐PM02 BCSI‐PM02 ROULEMENT À PALLIER 1''  #FL205 BCSI‐PM03 BCSI‐PM03 BOULON HEX. 5/8‐18NF X 1‐1/4''  BCSI‐PM04 BCSI‐PM27 RÉDUCTEUR DE VITESSE  AVEC HUILE SYNTHÉTIQUE BCSI‐PM05 BASE DU RÉDUTEUR DE VITESSE BCSI‐PM06 BCSI‐PM40 BOULON HEX. 3/8‐16UNC X 1‐1/4''  BCSI‐PM07 BCSI‐PM13 RONDELLE AUTOBLOQUANTE 3/8'' BCSI‐PM08 BCSI‐PM28 MOTEUR SELON PLAQUE SIGNALITIQUE (TABLEAU DE RÉFÉRENCE) BCSI‐PM09 BCSI‐PM26 BASE DU LIMITEUR DE COUPLE  BCSI‐PM10 BCSI‐PM22 PLAQUE DE FRICTION  BCSI‐PM11 BCSI‐PM25 BAGUE LUBRIFIÉE DEE CENTRAGE BCSI‐PM12...
  • Page 33 PIÈCES DU MÉCANISME INTÉRIEUR OPÉRATEUR BCSI (SUITE) BCSI‐PM34 BCSI‐PM43 RESSORT DE DÉBRAYAGE  BCSI‐PM35 BCSI‐PM44 RONDELLE PLATE  5/8'' BCSI‐PM36 BCSI‐PM06  BOULON 5/8‐11 X 6 3/4'' BCSI‐PM37 BCSI‐PM07  GOUPILLE DE RETENUE BCSI‐PM38 BCSI‐PM35  ROULEMENT À BILLE  BCSI‐PM39X BCSI‐PM37X AXE DE POSITION BCSI‐PM40 BCSI‐PM39 NOIX DIVISÉE BCSI‐PM41X BCSI‐PM04 CHAÎNE LIMIT SWITCH BCSI‐PM42 RONDELLE DE TENSION  BCSI‐PM43 ANNEAU DE RETENUE DE L'AXE DES FIN DE COURSE BCSI‐PM44 VIS MÉCANIQUE TÊTE RONDE  1/4‐20 X 1/2'' BCSI‐PM45 BCSI‐PM36 PLAQUE DE RETENUE DES NOIX DIVISÉES BCSI‐PM46 BCSI‐PM32 BOULON HEX. 1/4‐20 X 1 3/4'' BCSI‐PM47 BCSI‐PM33 RESSORT ...
  • Page 34 07 06 07 06 NO DESSIN: REV: CLIENT: BCSI-PM-VE DETAIL: VUE EXPLOSÉE DU MÉCANISME INTÉRIEUR DE L'OPÉRATEUR DE BARRIÈRE COULISSANTE BCSI NO DESSIN: REV: CLIENT: DESSIN: CONCEPT: PIVIN & DRAPEAU BCSI-PM-VE S.CLÉMENT R.DRAPEAU 1720, RUE CUNARD DETAIL: VUE EXPLOSÉE DU MÉCANISME INTÉRIEUR DE L'OPÉRATEUR...
  • Page 35 L’ensemble d’axes d’entrainement et d’engrenages inclus: 07 06 07 06 NO DESSIN: CLIENT: REV: BCSI-PM-VE DETAIL: VUE EXPLOSÉE DU MÉCANISME INTÉRIEUR DE L'OPÉRATEUR DE BARRIÈRE COULISSANTE BCSI NO DESSIN: CLIENT: REV: BCSI-PM-VE DESSIN: CONCEPT: PIVIN & DRAPEAU S.CLÉMENT R.DRAPEAU DETAIL: VUE EXPLOSÉE DU MÉCANISME INTÉRIEUR DE L'OPÉRATEUR...
  • Page 36 L’ensemble d’axe de fin de course inclus: 07 06 07 06 NO DESSIN: REV: CLIENT: BCSI-PM-VE DETAIL: VUE EXPLOSÉE DU MÉCANISME INTÉRIEUR DE L'OPÉRATEUR DE BARRIÈRE COULISSANTE BCSI NO DESSIN: CLIENT: REV: BCSI-PM-VE DESSIN: PIVIN & DRAPEAU CONCEPT: S.CLÉMENT R.DRAPEAU DETAIL: VUE EXPLOSÉE DU MÉCANISME INTÉRIEUR DE L'OPÉRATEUR...
  • Page 37 L’ensemble de disques de friction inclus: 07 06 07 06 NO DESSIN: REV: CLIENT: BCSI-PM-VE DETAIL: VUE EXPLOSÉE DU MÉCANISME INTÉRIEUR DE L'OPÉRATEUR DE BARRIÈRE COULISSANTE BCSI NO DESSIN: CLIENT: REV: BCSI-PM-VE DESSIN: CONCEPT: PIVIN & DRAPEAU S.CLÉMENT R.DRAPEAU 1720, RUE CUNARD DETAIL: VUE EXPLOSÉE DU MÉCANISME INTÉRIEUR DE L'OPÉRATEUR...

  • Page 42: Repair Parts

    HOW TO ORDER REPAIR PARTS DEVANCO CANADA 19192 HAY ROAD, UNIT Q SUMMERSTOWN, ON K0C 2E0 TOLL FREE: 855-931-3334 www.devancocanada.com WHEN ORDERING REPAIR PARTS PLEASE SUPPLY THE FOLLOWING INFORMATION: 3 PART NUMBER 3 DESCRIPTION 3 MODEL NUMBER...

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