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TYROLIT Hydrostress VCE2500D Series Operating Instructions Manual

Single-phase dust extractor
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Operating Instructions

VCE2500D«««
INDEX 001
TYROLIT No. 10992862 en / 19.04.2011

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  • Page 1: Operating Instructions

    Operating Instructions VCE2500D««« INDEX 001 TYROLIT No. 10992862 en / 19.04.2011...
  • Page 2 Any repair work must be carried out by trained personnel only. Should you need more details concerning your TYROLIT Hydrostress unit in order to keep it in perfect condition, please contact our after-sales service for further information.
  • Page 3 Konformitätserklärung Declaration of conformity Dust separator VCE2500D We declare under our sole responsibility that this product complies with the following directives and standards: Directive applied Machinery Directives 2006/42/EC EMV 2004/108/EG Typenschild hier aufkleben Applied standards EN 60335-1: 2002 + A14 / EN 60335-2-69: 2009 EN 61000-6-3: 2007 / EN 61000-6-2: 2005 Déclaration de conformité...
  • Page 4 Separador de polvo VCE2500D Declaramos bajo propia responsabilidad que este producto cumple con las siguientes directivas y normas: Directiva aplicada Directiva de Máquinas 2006/42/CE EMV 2004/108/EG TYROLIT Hydrostress AG Witzbergstrasse 18 Normas aplicadas CH-8330 Pfäffikon Switzerland EN 60335-1: 2002 + A14 / EN 60335-2-69: 2009 Pfäffikon, 19.07.2012...

  • Page 5: Table Of Contents

    Table of contents Introduction 1.1 General Information ............1.2 Responsibility ..............1.3 Manual ................1.3.1 Safety instructions – Explanation of symbols ..1.4 Transportation ..............1.5 On delivery ..............1.6 Unpacking ............... 1.7 Machine name plate ............1.8 Handling and storage ............
  • Page 6 Table of contents Maintenance and repairs 5.1 General Information ............5.2 Cleaning ................5.3 Daily ................5.3.1 Check the HEPA filter ......... 5.3.2 Check the main filter ........... 5.4 Every week ..............5.4.1 General inspection ..........5.5 Every month ..............5.5.1 Check the condition of the hoses.

  • Page 7: Introduction

    Hydrostress® reserves the right to change descriptions in this manual without giving prior notice. This manual is protected by the Copyright Act and no part of it may be copied or used in any other way without the written approval of Tyrolit Hydrostress®. Manual In addition to general functions, this manual contains information on areas of use and care of the dust extractor.

  • Page 8: Transportation

    Introduction Note! This symbol means Note! and indicates a potential risk of material damage in the event of incorrect use of the dust extractor. When you see this symbol, read the accompanying text extra carefully, and do nothing you are not sure about. This is to avoid damage to the dust extractor.

  • Page 9: Unpacking

    Introduction • Suction hose with couplings Unpacking Warning! Read carefully through the safety instructions and user manual before using the equipment. • Check carefully to see if the packaging or the dust extractor has been damaged during delivery. If there is any sign of damage, contact your retailer and report it. •...

  • Page 10: Handling And Storage

    Introduction Handling and storage The dust extractor should be stored in a heated, dry area when not in use. Otherwise it may be damaged by condensation and cold. The dust extractor can be lowered to the transport position, which facilitates transport and maintenance work.

  • Page 11: Safety

    Safety Safety General Information This chapter contains all the warnings and notes that have to be considered for the dust extractor. Warnings Warning! Read carefully through the safety instructions and user manual before using the equipment. Warning! Always use hearing protection when using the dust extractor. Warning! The dust extractor may only be used or repaired by personnel who have received the requisite theoretical and practical training and who have read the...

  • Page 12: Notes

    Safety HTC GL 25/35 D Warning! Do not rinse off the dust extractor, as moisture can penetrate to the electrical parts and damage the motors as well as causing an electrical shock. Warning! Do not rinse off the dust extractor, as moisture can penetrate into the HEPA filter and main filter.
  • Page 13 Safety Note! The dust extractor should be stored in a dry, warm (above zero) location when not in use. Note! If the dust extractor is stored in a cold location (below zero), it must be placed in a warm location (above zero) for at least two hours before use. Note! Discolouration on the top of the HEPA filter indicates that the main filter is not functioning as it should.

  • Page 14: Machine Description

    Machine description Machine description General machine description The VCE2500DP is constructed from a number of main components, such as chassis, electrical cabinet, etc, see Figure 3-1, page 8 and Figure 3-2, page  9. Several different designs are available, adapted for different markets. For model variants, see the table in Technical data, page 34.
  • Page 15 Machine description Inlet, suction hose connection Longopac holder Collection plate for waste bag Plug, electrical connection Guides/Chassis Lifting handles, adjustable height Dust cylinder including main filter Figure  3-2. The back of the dust extractor Top dust cylinder Handle filter cleaning valve Handle Attachment point for lifting the machine HEPA filter holder...

  • Page 16: Description Of Controls - Keypad

    Machine description Description of controls - Keypad The picture below shows the keypad for the dust extractor. Figure  3-3. Keypad • I (ON)- Start the dust extractor: Press the switch to position "I" to start the dust extractor. • O (OFF)- Switch off the dust extractor: Press the switch to position "O" to switch off the dust extractor.

  • Page 17: Usage

    Usage Usage General Information The following section describes the different positions for the dust extractor and how to change the waste bag (Longopac). The section also deals with the operation of the dust extractor. Warning! The dust extractor may only be used or repaired by personnel who have received the requisite theoretical and practical training and who have read the user manual.
  • Page 18 Usage 1. Raise the dust cylinder package from the transport position by lifting with the lifting handles, see Figure 3-1, page 8, according to Figure 4-1, page 12. Figure  4-1. Raising the dust cylinder package 2. Lift until the catches Figure 4-2, page 12 fasten firmly in the top lug on the chassis for operating position.

  • Page 19: Lowering The Dust Extractor To The Transport Position

    Usage Figure  4-3. Operating position Warning! If the catches are not properly located in the lugs, there is a risk that the dust cylinder package can drop, with a consequential risk of crush injury. 4.2.2 Lowering the dust extractor to the transport position The dust extractor can be lowered to the transport position, see Figure 4-4, page 14.
  • Page 20 Usage 1. Lift the dust cylinder package with both hands, using the lifting handles, see Figure 3-1, page 8. To avoid the risk of the suction system tipping, place a foot on the collection plate for the waste bag. 2. Lift the dust cylinder package up and out a little, so the catches, see Figure 4-2, page 12, release.

  • Page 21: Lifting The Machine

    Figure 4-5, page 15. Only use straps approved for lifting equipment. Figure  4-5. Lifting eye Handling Longopac The dust extractor is equipped with a sack system that makes it possible to minimise dust exposure when changing waste bags. This sack system can be ordered. Please contact Tyrolit Hydrostress®.

  • Page 22: Removing The Full Waste Bag

    Usage 4.4.1 Removing the full waste bag...

  • Page 23: Fitting Longopac

    Usage Tip! Pull out a new length of empty Longopac down to the waste bag plate. This is to create the best conditions for the waste to fall into the waste bag. 4.4.2 Fitting Longopac When fitting Longopac bags, it is recommended that the dust extractor be in the operating position, see Figure 4-3, page 13. ...
  • Page 24 Usage Tip! The Longopac holder is attached by a bayonet fitting to the dust extractor.
  • Page 25 Usage...
  • Page 26 Usage...

  • Page 27: Installing Extra Ventilation Hose

    Usage Tip! Pull out a new length of empty Longopac down to the waste bag plate. This is to create the best conditions for the waste to fall into the waste bag. Installing extra ventilation hose To improve the air while grinding, an extra ventilation hose can be installed on the dust extractor.

  • Page 28: Operation

    Usage Tip! Only use the extra ventilation hose, which at the least must have ø 160 mm, when necessary, since the dust extractor's capacity is reduced when the hose is installed. Figure  4-6. Installation of extra ventilation hose Note! Place the free end of the ventilation hose outdoors by pulling it through a window or a door.

  • Page 29: Filter Cleaning

    Usage 4. Switch off the dust extractor by putting the switch into the position "O". 4.6.2 Filter cleaning Tip! To ensure effective cleaning of the filter, all gaskets on the dust extractor should be checked to ensure that they are undamaged and that they seal tightly. Filter cleaning means cleaning the filter manually when the dust extractor's capacity to take up dust reduces.
  • Page 30 Usage 2. Grip the handle on the filter cleaning valve, see Figure 4-8, page 24. Figure  4-8. Filter cleaning step 2...
  • Page 31 Usage 3. Pull the handle sharply, so the valve opens, see Figure 4-9, page 25. Figure  4-9. Filter cleaning step 3 4. Hold the handle in position as in Figure 4-9, page 25, so the filter valve is open for a few seconds and the dust drops into the bag. Repeat the above procedure until the suction regains the desired capacity.

  • Page 32: Maintenance And Repairs

    Maintenance and repairs Maintenance and repairs General Information We recommend regular inspection of the dust extractor. Warning! During maintenance and repairs, the power to the dust extractor must be disconnected. Warning! Use protective equipment such as safety shoes, safety goggles, protective gloves, breathing mask and hearing protection.
  • Page 33 Maintenance and repairs 1. Undo the two quick fasteners (1) that hold the HEPA filter in place, see Figure 5-1, page 27. 2. Lift the HEPA filter holder (2) out of the way, see Figure 5-1, page 27. Let the HEPA filter holder and the hose hang freely. Figure ...
  • Page 34 Maintenance and repairs 3. Lift out the HEPA filter (3), see Figure 5-2, page 28. Figure  5-2. Removing the HEPA filter 4. Note how the HEPA filter is placed in the dust extractor. Tip! An arrow on the HEPA filter indicates the correct orientation for installing the filter in the dust extractor so as to attain the flow in the right direction through the filter.

  • Page 35: Check The Main Filter

    Maintenance and repairs 5.3.2 Check the main filter Warning! In the case of careless handling, the dust extractor can overturn and can cause both personal injury and damage to the equipment. Warning! The dust that is sucked up is harmful if inhaled. Follow local regulations and use breathing protection.

  • Page 36: Every Week

    Maintenance and repairs 4. Carefully lift up the main filter (3), see Figure 5-4, page 30. Figure  5-4. Removing the main filter 5. If the filter is clogged, the filter should be cleaned. For instructions on how to clean the filter, see under Filter cleaning, page 23. 6.

  • Page 37: Every Month

    Maintenance and repairs • • Lift out the HEPA filter, to check the motor package, pos. 6 in Figure 3-2, page  9. Clean, if there is any dust. Every month 5.5.1 Check the condition of the hoses. • Make sure that the hoses are undamaged and free from persistent dirt. Replace the hoses, if necessary.

  • Page 38: Repairs

    Information on the model and serial number can be found on the machine's name plate. Only original tools and original spare parts from Tyrolit HYDROSTRESS® may be used. Otherwise neither the CE marking nor the warranty will be valid.

  • Page 39: Faultfinding

    Safety HTC GL 25/35 D Warning! Do not rinse off the dust extractor, as moisture can penetrate to the electrical parts and damage the motors as well as causing an electrical shock. Warning! Do not rinse off the dust extractor, as moisture can penetrate into the HEPA filter and main filter.

  • Page 40: Technical Data

    Technical data Technical data The tables and pictures below show the technical data and dimensions for the dust extractor.
  • Page 41 Technical data Figure  7-1. Height and length of the dust extractor, in the transport position, in millimetres...
  • Page 42 Technical data Figure  7-2. Height and length of the dust extractor, in the operating position, in millimetres Figure  7-3. Width of the dust extractor in millimetres...

  • Page 43: Environment

    Environment Environment Tyrolit HYDROSTRESS® products are constructed mainly of recyclable metal and plastic. The main materials used are listed below. Machine part Material Waste management Chassis Frame Metal, powder-coated Metal recycling Front wheels Metal, plastic and rubber Metal recycling Back wheels...

  • Page 44: Warranty And Ce Marking

    Warranty and CE marking Warranty and CE marking Warranty This warranty only covers manufacturing defects.Tyrolit HYDROSTRESS® bears no responsibility for damage that arises or occurs during transportation, unpacking or use. In no instance andunder no circumstances shall the manufacturer be held responsible for damage anddefects caused by incorrect use, corrosion or use outside the prescribed specifications.

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