Table of Contents
Advertisement
Quick Links
SERVICE MANUAL
WARNING
This equipment is designed and built with safety in mind. However, your overall
safety can be increased by your full understand followed by the content in this
manual.
Read this manual and familiarize yourself with its contents for your safety.
This equipment should only be operated and maintained by trained and qualified
personnel.
This equipment is designed for generating power source of electric tools, home
appliances and lights.
Do not install, operate or service this equipment without reading this manual and
unless you clearly understand this manual.
Specifications subject to change without notice.
File№ DGO-251_RDA60T3s
Advertisement
Table of Contents
Related Manuals for Red-D-Arc RDA60T3S
Summary of Contents for Red-D-Arc RDA60T3S
- Page 1 SERVICE MANUAL WARNING This equipment is designed and built with safety in mind. However, your overall safety can be increased by your full understand followed by the content in this manual. Read this manual and familiarize yourself with its contents for your safety. This equipment should only be operated and maintained by trained and qualified personnel.
- Page 2 Diesel Engine Generator Welder, Model Designation RDA60T3s. It is inevitably necessary to maintain and adjust Red-D-Arc products periodically in order to use fully and safely for long time. Therefore, understand this service manual fully enough before use and proper maintenance.
-
Page 3: Table Of Contents
Table of Contents 1. Attention Statements ··············································································· 2. General Safety Instructions ···································································· 3. Specifications ····························································································· 4. General ········································································································ 4-1 Appearance ······················································································ 5 4-2 Dimension ························································································ 5 5. General Par ts Description ······························································ 7 5.1 Equipment ························································································ 7 5.2 Main Parts and Feature ········································································ 10 5.3 Main Component ················································································... -
Page 4: Attention Statements
1. Attention Statements ・Technicians only who own enough knowledge and experience should work for maintenance and operational check after maintenance. ・Before maintenance, always read this service manual as well as owner’s manual and familiarize contents thoroughly before starting the service and maintenance of the equipment for understanding of the equipment, safety instructions and cautions. -
Page 5: General Safety Instructions
2. General Safety Instructions WARNING ELECTRIC SHOCK Entangled Injuries under Moving Componen NEVER touch the output terminals during operation NEVER touch the output terminal during NEVER reach and touch the moving operation even though the breaker on the component during operation! load is being set at “OFF”... - Page 6 CAUTION STOP the equipment immediately when Work Safely abnormal circumstances are noticed! Generators and welders operate at very high STSTOP the equipment immediately whenever speeds and can do serious damage or abnormal circumstances are noticed such injury if they are misused or abused. Never as unusual noise, smell, vibration and etc.
-
Page 7: Specifications
3. Specifications Model Unit RDA60T3s Revolving Field Brushless AC Generator Type Simultaneous 3-Phase-120V/240V, Single Phase Rated Frequency 3-phase Rated Output 36/ [18] *1 Single phase 36/ [18] *1 3-phase 208/240/ [480] *1 Rated Voltage Single phase 120/139/240/[277] *1 3-phase-208V 3-phase-240V... -
Page 8: General
4. General 4.1 Appearance 4.2 Dimension Unit in the drawings below is shows by mm. - Page 9 EHHAUST GAS OUTLET AIR OUTLET WATER OUTLET...
-
Page 10: General Parts Description
5. General Parts Description 5.1 Equipment... -
Page 13: Main Parts And Feature
5.2 Main Parts and Feature (1) Unit Serial Number Provide both serial number of unit and engine to your local service shop for update parts and warranty information. (2) Engine Serial Number 5.3 Main Component Monitor Lamp Voltage Meter Ampere Meter Frequency Meter Voltage Selector Switch Feature: Light a monitor... - Page 14 Right Side Door Fuel Inlet Fuel Return Feature: Inlet to refuel from Feature: Outlet to return external fuel tank. fuel to external fuel tank.
- Page 15 Left Side Door Terminal Rest Feature: Relay terminal block of the power output from the alternator. Oil Drain Plug Coolant Drain Plug Feature: Drain the old oil Feature: Drain coolant from the oil tank. from the radiator. 3-Way Valve Feature: Valve to change fuel supply from a built-in or external tank.
- Page 16 3-Way Valve Position A Position A (to use a built-in fuel tank) Position a 3-way valve lever to UPWARD to use fuel from the external fuel tank. Position B (to use an external fuel tank) Position a 3-way valve lever to DOWNWARD to use fuel from a built-in fuel tank.
-
Page 17: Service Data
6. Service Data ELECTRIC SHOCK WARNING Never touch the output terminal during operation to avoid electric shock. Always stop the engine and remove the starter key during a service maintenance. Stop the engine before you will start any maintenance! 6-1 Technical Specification Items Reference Value Note... -
Page 18: Generator
6-2 Generator (1) Exciting Amperage Amperage fluctuates based upon the winding temperature. Following is for reference only. Frequency/Rated Output Load Exciting Amperage (Measured) No load 0.39A 3-Phase 60Hz: 48 kW Full load( power factor=1.0) 0.63A (2) Resistance Value Nominal resistance of the winding is tolerated within ±... - Page 19 Glow & Monitor Lamp Coolant Temp: 0~50℃ (32~122°F ) (OIL PRESS, Visual Starter Switch “RUN” Glow Lamp ON. OIL PRESS, WATER TEMP WATER TEMP, Inspection position & ENGINE Lamp ON for approx. 1 sec. Hour ENGINE, AIR Meter is activated. FILTER &...
-
Page 20: Tightening Torque
7. Tightening Torque Torque Part to Allowance Nomenclature Size Reference tighten Nm(kgf/cm) 50.0-70.0 Nipple~Oil Pan Nipple M22x1.5 (510-713) 2.0-2.9 Panel~Front Door (21-29) 49.0-56.0 Rotor~Engine Bolt M10x1.5x60 (500-571) 49.0-56.0 Stator~Engine Bolt M10x1.5x30 (500-571) 44-54 Stay~Engine Bolt M12x1.25x25 (449-550) Stud Bolt~Inst. 34.4-44.1 Plate (351-449) Drain... -
Page 21: Periodical Check For Engine
8. Periodical Check for Engine ●Consult Service Dealer ○User Check Every Every Every Every Every Every Every Every Description Daily 100 hrs 200 hrs 400 hrs 500 hrs 800 hrs 1000 hrs 1500 hrs 3000 hrs Each parts (Clean/Tightening) Engine oil ... -
Page 22: Trouble Shooting
9. Trouble Shooting 9.1 Generator ＜Pre-check＞ Always check the volume of oil, coolant, and fuel before processing to trouble shooting. Problem Possible Cause Inspection Remedy No output voltage. 1. Faulty volt meter. 1. Check the volt meter voltage. 1. Replace the volt meter. 2. - Page 23 9.2 Engine Problem Possible Cause Inspection Remedy Engine does not 1. Starter does not turn. 1-1. Check voltage, electrolyte 1. Recharge and supply start. level, specific gravity of the refined water. battery. 1-2. Check the starter relay. 2. Replace the starter relay. Confirm that the starter relay turns on electricity when the starter switch is set to [ON]...
- Page 24 When an electric current and voltage are off the standard value as the resistance value of optional tester under loaded increases, it is acceptable under the condition that output (V x A) shall be more than 9.0kVA and engine speed is within a standard.
-
Page 25: Wiring Diagram
10. Wiring Diagram... - Page 27 Call us (toll free) at 1-866-733-3272 (US and Canada) reddarc.com...
Need help?
Do you have a question about the RDA60T3S and is the answer not in the manual?
Questions and answers