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Table of Contents
Summary of Contents for Clima-Flex CLIC SERIES
- Page 1 REV. 2015-SEP-13 Clima-Flex S.A. de C.V. CLIC SERIES INSTALLATION MANUAL...
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Page 2: Table Of Contents
REV. 2015-SEP-13 Clima-Flex S.A. de C.V. Table of Contents General Description……………………………………………………………………………………...3 Advantages of the Clima-Flex units……………………………………..……………………4 Installation Diagrams…..………………………………………………...…………………..6 Nomenclature……………………………………………………………………………………………..7 Electrical Diagram……………………………………………….……………………………………..8 Technical Sheet…………………………………………………..………………………………………10 Dimensions………………………………………………………………………………………………..11 Installation and unit startup……….………………….………………………………………………….12 Installation…………………………………….………………………………………………..13 Pre-startup Checklist………………………………………….………………………………..14 Energy / Power supply inspection…..……………………………….……………………...15 Control panel inspection………………………………………………………………………..16 Initial Startup…………………………………………………………………………….……..16 Compressors…………………………………………………………………………………….………..17... -
Page 3: General Description
COMPRESORES CONTROL Hermetic scroll compressors, modulating and variable speed (inverter). All Clima-Flex units can be connected to the internet. This allows for remote control and operation of the units, as well CONDENSERS as remote diagnostics and follow-up maintenance (graphs, trends, cycle times, alarms, diagnostics, etc.), installation is simple and flexible using on site internet access. - Page 4 1.1. CLIMA-FLEX UNITS ADVANTAGES Clima-Flex CLIC units leave the factory as a kit ready to be installed outdoors at both the floor or ceiling level. The use of air-cooled condensers eliminates the cost and the need to install and maintain a cooling tower.
- Page 5 CLIMA-FLEX water chillers are designed to comply with all requirements on all commercial projects. Air cooled CLIC CLIMA-FLEX units may be applied in many ways; the units can be installed as stand alone or in any number combination to get the exact required capacity for the project demands.
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Page 6: Installation Diagrams
REV. 2015-SEP-13 Clima-Flex S.A. de C.V. 1.2. INSTALLATION DIAGRAM... -
Page 7: Nomenclature
REV. 2015-SEP-13 Clima-Flex S.A. de C.V. 2. NOMENCLATURE... -
Page 8: Electrical Diagram
REV. 2015-SEP-13 Clima-Flex S.A. de C.V. 3. ELECTRICAL DIAGRAMS... - Page 9 REV. 2015-SEP-13 Clima-Flex S.A. de C.V.
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Page 10: Dimensions
REV. 2015-SEP-13 Clima-Flex S.A. de C.V. 4. DIMENSIONES... - Page 11 REV. 2015-SEP-13 Clima-Flex S.A. de C.V.
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Page 12: Installation And Unit Startup
REV. 2015-SEP-13 Clima-Flex S.A. de C.V. 5. INSTALLATION AND UNIT STARTUP LOCATION WARNING /! To keep warranty this unit must be CLIC Units are designed to be installed outdoors. installed by trained personnel with It is necessary that the unit has air venting, and a expertise on water chillers installation. -
Page 13: Installation
REV. 2015-SEP-13 Clima-Flex S.A. de C.V. 5.1. INSTALATION The following items must be checked before the unit´s startup. DATE: JOB SITE: LOCATION: CONTRACTOR: TECHNICIAN / COMPANY THAT PERFORMS STARTUP: UNIT MODEL: UNIT SERIAL: The following procedures are to be considered by the installer; personnel must be qualified and certified to perform installation in order to comply all specifications and good practices to assure the correct unit´s operation. - Page 14 UNBALANCE TRIP knob. UNBALANCE PORCENTAGE = [(MAXIM AVERAGE DEVIATION)/(AVERAGE)]X[100] Note: CLIMA-FLEX units are previously factory adjusted however the electrical supply may vary on each installation, and due to this unbalance must be adjusted before startup in order to protect all the unit´s motors and electrical components.
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Page 15: Control Panel Inspection
REV. 2015-SEP-13 Clima-Flex S.A. de C.V. 5.1.2. CONTROL PANEL INSPECTION ● Check the control panel to ensure that it is free of foreign objects. ● Energize the unit with 3 phase electrical power. Phase unbalance must less than 2% of average. -
Page 16: Compressors
REV. 2015-SEP-13 Clima-Flex S.A. de C.V. 6. COMPRESSORS Set the APG1 switch, 24V (Fig. 2) to the ON position afterwards set the APG2 switch also to the ON position, finally set the APG3 (Reset) switch to ON, this will enable the compressors start cycle. -
Page 17: Maintenance
REV. 2015-SEP-13 Clima-Flex S.A. de C.V. CLIC SERIES MAINTENANCE MANUAL... -
Page 18: Hydraulic Maintenance
REV. 2015-SEP-13 Clima-Flex S.A. de C.V. MAINTENANCE HYDRAULIC MAINTENANCE Monthly Trimonthly Semester Yearly Hydraulic filters cleaning (if present) Visual Inspection of all pipes for leak detection. Replenish Water on hydraulic circuit. Verify that there is no air on the water pipes... - Page 19 REV. 2015-SEP-13 Clima-Flex S.A. de C.V. CLIC SERIES CONNECTION MANUAL...
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Page 20: Hydraulic Connection
REV. 2015-SEP-13 Clima-Flex S.A. de C.V. HYDRAULIC CONNECTION 1.1 NIPPLE CONNECTION Align the units flush side by side to begin the installation. Install the O-rings on the connections rods. The connection rods have to be installed inside the unit, when properly aligned the O-rings will seal the nipple connections. - Page 21 REV. 2015-SEP-13 Clima-Flex S.A. de C.V. Make sure that the O-rings are evenly distributed along both ends of the pipe. Indentation for the O-ring Ranura para el Install the couplings covering the O-rings. Note: The couplings should make a perfect fit around the O-rings.
- Page 22 REV. 2015-SEP-13 Clima-Flex S.A. de C.V. CONNECTION ROD INSTALLATION Install the O-rings on the connections rods. Install the connection rods on the cold water distribution system. Make sure that the O-rings make a perfect water proof seal. Install the couplings covering the O-rings.
- Page 23 REV. 2015-SEP-13 Clima-Flex S.A. de C.V. Note: Vitaulic ends have to be installed on the cold water in and out ports on the side that will not be in use.
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Page 24: Hydraulic Connection Diagram
REV. 2015-SEP-13 Clima-Flex S.A. de C.V. HYDRAULIC CONNECTION DIAGRAM...
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