SECTION 1 SAFETY PRECAUTIONS SECTION 1 CONSIGNES DE SÉCURITÉ 1-1. Symbol Usage Symboles utilisés Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. This group of symbols means Warning! Symbole graphique Watch Out possible ELECTRIC SHOCK,...
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voltage. In most situations, use of a DC, utilisant des housses ou des tapis assez constant voltage wire welder grands afin d’éviter tout contact physique recommended. And, do not work alone! avec la pièce à couper ou le sol. Disconnect input power or stop engine Ne pas se servir de source électrique à...
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temps à cause de la présence d’une correctement dimensionnée et protégée tension à vide doublée. avant de mettre l’appareil en service. N’utiliser qu’un matériel en bon état. Réparer ou remplacer sur-lechamp les FLYING METAL can injure eyes. pièces endommagées. Entretenir l’appareil conformément à...
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them carefully. dépliant P-1 de la CGA (Compressed Gas Association) mentionné dans les principales Protect compressed gas cylinders from normes de sécurité. excessive heat, mechanical shocks, physical damage, slag, open flames, sparks, and arcs. FALLING UNIT can cause injury. Install cylinders in an upright position by securing to a stationary support or cylinder LA CHUTE DE L’APPAREIL peut rack to prevent falling or tipping.
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Le rayonnement haute fréquence (HF) peut provoquer des interférences avec les Prévoir une période de refroidissement ; équipements de radio-navigation et de respecter le cycle opératoire nominal. communication, les services de sécurité et les ordinateurs. Réduire le courant ou le facteur de marche Demander seulement à...
1-3. Safety Standards Normes de sécurité Code for Safety in Welding and Cutting, CSA Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, from Global Engineering Standard W117.2, from Canadian Standards Documents (phone: 1-877-413-5184, website: Association, Standards Sales, 178 Rexdale www.global.ihs.com).
Authorized Distributor from whom it was purchased. This equipment or any of its parts should not be altered without the prior written approval of WeldKing™. The user of this equipment shall have the sole responsibility for any malfunction which results from improper use, faulty maintenance, damage, improper repair or alteration by anyone other than the WeldKing(tm) or a service facility designated by WeldKing™.
SECTION 2 INSTALLATIONS 2-1. ThunderCut 65 plasma cutting machine and gun specifications THUNDERCUT 65 Cutting machine THUNDERCUT 65 Type 208/230V/60Hz Power supply Phase Rated input power(Kva) Open circuit voltage(v) 25-70, Continuously Adjustable Amperage range(A) 90-108 Working voltage(V) Rated Duty cycle (%) Rated working current(A) 2-15 Gas Delay time(s)
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S75 Plasma cutting gun 70A, DC Rated currency(A) 60% at 70A, 100% at 50A Rated Duty cycle (%) Air cooled Cool style 5 (72psi) Maximum Air pressure(Bar) Air consumption (l/min) 6(20ft) Cable length(M) Centre connection Connection Detailed gun specification please see separate gun manual Table 2.2 CAUTION WORKING LONGER THAN RATED DUTY CYCLE CAN...
2-3. Install procedure 2-3.1. Plasma cutter should be installed in a stable position and with good ventilation. Avoid direct sun outdoors. Avoid transport in invert or side position. 2-3.2. Connect machine with 208/230V single phase power supplies. CAUTION SHOCK HAZARD: ALWAYS TURN OFF THE POWER, UNPLUG THE CORD AND WAIT 5 MINUTES BEFORE REMOVE AND POWER SUPPLY COVER.
Water/particle filter oil filter oil vapour filter Figure 2.3 Three stage coalescing filtration system 2-4. Electric service guide CAUTION WARNING: THIS WELDING MACHINE MUST BE CONNECTED TO POWER SOURCE IN ACCORDANCE WITH APPLICABLE ELECTRICAL CODES AVERTISSEMENT: LE RACCORDEMENT DE CETTE MACHINE DE SOUDAGE Á L’ALIMENTATION DOIT ÉTRE CONFORME AUX CODES D’...
SECTION 3 OPERATION AUTION BEFORE OPERATING THIS MACHINE, READ THE SAFETY SECTION OF THIS MANUAL THOROUGHLY Front/Back panel Layout Figure 3.1 Figure 3.1 Page 13...
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Figure 3.2 Figure 3.2 1. Power indicator 8. Earth lead terminal 2. Working lamp 9. Power switch 3. Over-heat protection indicator 10. Fuse 4. Air Gauge / filter 11. Power cord 5. Output current adjust knob 12. Compress air inlet 6.
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3-1.1 Check the connection of work piece, earth cable, plasma torch, gas cylinder, regulator and hose, make sure they are firm and reliable. Do not attach earth cable to the portion that will fall away. Figure 3.2 Correct way to attach earth clamp Figure 3.3 3-1.2 Verify that the input gas supply pressure is set to 72psi (5kg /cm...
Recommend Cutting parameter The settings listed below are just for initial commission of the machine. The parameters can be refined in actual cutting. Material Thickness Current Maximum travel speed (inches) (mm) (amps) (ipm) (mm/min.) Mild steel 16205 3835 3353 1600 1067 Aluminum 15494...
SECTION 4 TROUBLE SHOOTING Problem Cause Solution The Overheat lamp(yellow) is Flashing: Input voltage Use correct line flashing all the time is too high or too low voltage Constant: No Compress Increase the gas gas or Gas pressure is pressure/Wait until not enough(lower than machine cool down 36psi)/The machine is...
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machine necessary has worked Power See No. 2 a period indication lamp Machine does not response Trigger shortcut or Replace/re-connect after push the start trigger control cable broken Control transformer Replace failure Input voltage is too low Use rated Input voltage Arc fail to ignite or does not The torch cable open...
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Line voltage is not Use Voltage stable stabilizer The arc extinguish suddenly The cutting speed is too Adjust the speed during welding slow Electrode too far away Reduce the torch or from work piece surface put torch on the workpiece The Nozzle or electrode Replace are faulty...
SECTION 5 MAINTENANCE 5-1. Maintenance Periodic maintenance is necessary for keeping the machine work properly. CAUTION DISCONNECT POWER INPUT AND SWITCH OFF THE MAIN POWER SWITCH BEFORE START OF MAINTENANCE. Regular Check and Inspection Bowl Draining Filter Element Cleaning Moisture in the torch can cause the torch •...
5-2. Safety precaution 5-2.1. Operator must be equipped with mask, gloves and tie the sleeves and collar properly. There should be an arc shield around welding field to protect others from arc shock. 5-2.2. Do not weld near flammable, explosive materials or gases. 5-2.3.
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Item Part No Description PF135 TORCH BODY PT180 TORCH BODY KIT CV0026 GUIDE CV0028 GUIDE SPRING CV0033 CROWN SHIELD CV0051 CUTTING GUIDE CV0052 CIRCLE CUTTING GUIDE CV0076 NOZZLE CAP EA0223 O’RING FH0647 DIP TUBE PC0114 NOZZLE PD0114-10 TIP 1.0 MM PD0114-12 TIP 1.2 MM PE0112...
Welding Products this limited warranty and is free of defects in Ltd.(WELDKING™ ), in appropriate cases, (3) the material and workmanship at the time it is shipped. reasonable cost of repair or replacement at an THERE ARE NO WARRANTIES WHICH EXTEND authorized service station;...
SECTION 8 AUTHORIZED SERVICE CENTER Please go to our website www.weldking.com to fill the warranty registration form. Malo Welding Products Ltd. will not distribute of disclose customer's private information to any third party and will not sent promotion material to the customer.
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MALO WELDING PRODUCTS LTD. 3275, 14th ave, Unit A, Markham, Ontario, Canada, L3R 0H3 Tel: 1 866 686 5088 Fax: 1 866 686 5090 www.malowelding.com Printed October 7, 2011...
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