Cleveland CycleWerks ACE 250CCW User Manual
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Cleveland CycleWerks ACE 250CCW User Manual

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CLEVELAND   C YCLEWERKS  
ACE   2 50CC/CCW   A CE   U SER   M ANUAL  
 
 
03.02.2015   r ev   3  
DO   N OT   R IDE   I F   Y OU   A RE   U NDER   T HE   A GE   O F   1 6.  

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Summary of Contents for Cleveland CycleWerks ACE 250CCW

  • Page 1       CLEVELAND   C YCLEWERKS   ACE   2 50CC/CCW   A CE   U SER   M ANUAL       03.02.2015   r ev   3   DO   N OT   R IDE   I F   Y OU   A RE   U NDER   T HE   A GE   O F   1 6.  ...
  • Page 2 Always   wear   all   necessary   and   properly   fitting   protective   equipment   w hen   o perating   t his   m otorcycle.   WARNING:   To   reduce   the   risk   of   injury,   the   user   must   read   and   understand  the  operator's  manual  before  using  this  product.  This  ...
  • Page 3   Introduction     Dear   C ustomer,   Thank   y ou   f or   c hoosing   C leveland   C ycleWerks,   w e   k now   y ou   h ave   m any   c hoices   of  ...

  • Page 4: Table Of Contents

                Contents     Chapter   1       User   I nstructions ............3   Chapter   2       Motorcycle   O verview ..........5   Chapter  ...

  • Page 5: Chapter   1       User   I Nstructions

        Chapter   1 :       User   I nstructions   Instructions   o n   s afe   r iding   o f   m otorcycles   Wear   a   s afety   h elmet.     Safe  riding  starts  from  wearing  a  safety   h elmet.  This   is  ...
  • Page 6 Inspection   b efore   r iding   Please   c arefully   r ead   a ll   i nstructions   i n   " inspection   b efore   d riving"   o f   t he   manual  ...

  • Page 7: Chapter   2 :     Motorcycle   O Verview

    production   o f   t he   m otorcycle.     Chapter   2 :     Motorcycle   O verview   Handle   b ar   i nstrumentation     Clutch   l ever   Rearview   m irror   Left  ...
  • Page 8 Rear   B rake   P edal   Oil   D rain   B olt - 6 -...

  • Page 9: Chapter   3   C Ontrols

    Chapter   3   C ontrols   Key               Two  keys  are  provided.  Please  use  one  key  and  put  the  other  in  a  safe  place   for   f uture   u se.      ...
  • Page 10 If   one   of   front   and   rear   turning   lights   is   damaged,   the   indicators   on   the   instrument  panel  and  the  turning  lights  may  be  lit  consistently,  or  may  flash   fast  ...
  • Page 11 “     ”   ( Parking)   P osition   ( FIG1)   To  park  the  motorcycle,  turn  the  key  to  “ ”  position.     In  this  position,  the   key  can  be  removed  and  the  tail  lamps  (parking  lamps)  and  front  positioning   lamps  ...
  • Page 12 Turning   signal   operation.     When   the   switch   is   turned   to   left   "     "   position,   the   left   turning   signal   lamp   is   lit   and   the   indicator   lamp   on   instrument  panel  flashes.  When  the  switch  is  turned  to  right  "...
  • Page 13 Front   b rake   l ever:   To   a pply   t he   f ront   b rake,   s lowly   p ress   t he   b rake   l ever   o n   t he   r ight   h andlebar.   This  ...
  • Page 14   To   open   fuel   tank   cap,   insert   the   key   and   turn   it   clockwise.   Then,   the   fuel   tank   c ap   c an   b e   r emoved   t ogether   w ith   t he   k ey.   T o   r eplace   t he   c ap,   a lign   t he   arrow  ...
  • Page 15 the  neutral  position,  press  downs  the  gear  lever  to  engage  a  low  gear.  Raise   the  gear  lever  up  to  select  a  higher  gear.     The  bike  can’t  move  two  or  more   gears   up   or   down   in   one   operation.   To   shift   from   2nd   gear   to   1st   gear,   or   from  ...
  • Page 16 The  vehicle  is  equipped  with  a  side  stand.     If  you  want  to  park  vehicle   with   s ide   s tand,   e xtend   t he   s tand   a nd   p lace   t he   b ike   o n   t his   s tand.      ...
  • Page 17 The   kick   start   lever   is   installed   on   the   right   side   of   the   motor.   By   using   the   kick   s tart   m echanism;   t he   b ike   s hould   b e   i n   n eutral.    ...
  • Page 18 Fuel   s witch   /   P etcock:                   The   vehicle   is   provided  with   manual   fuel   valve.   There   are   three   positions：   “...
  • Page 19 Note:   If  using  the  reserve  position,  refill  the  fuel  tank  immediately  and  return  the   fuel   s witch   t o   o pen   p osition   b efore   r iding   t he   m otorcycle.      ...

  • Page 20: Chapter   4 :   F Uel   A Nd   E Ngine   O Il

    Tool   k it:                     The   tools   box   is   located   on   the   right   of   the   side   cover.     To   open   the   box,   insert  ...
  • Page 21 Note!     If   t he   e ngine   p roduces   a   p inging   n oise,   i t   m ay   b e   c aused   b y   u sing   o f   i mproper   fuel,  ...

  • Page 22: Chapter   5       Running-­-In   O F   N Ew   M Otorcycle

          Chapter   5 :     Running-­‐In   a   N ew   M otorcycle   The   importance   of   correct   new   vehicle   running-­‐in   procedure   was   briefly   covered.  ...
  • Page 23   After   starting   the   engine,   regardless   of   it   being   warm   or   cold   and   before   applying   a   load   or   driving,   let   the   engine   run   at   idle   speed   for   at   least   30   seconds.  ...
  • Page 24 Chapter   6 :       Inspection   b efore   D riving   Before   driving,   make   sure   to   carefully   check   the   following   items.   Never   ignore   t he   i mportance   o f   t he   i nspection.      ...
  • Page 25 Chapter   7 :       Essentials   o f   D riving   Warning!   If   this   is   your   first   time   riding   this   type   of   motorcycle,   you   are   advised   to   practice  ...
  • Page 26 Note!   After  engine  ignition,  immediately  release  the  start  button,  to  avoid  adverse   effects   t o   t he   e ngine   a nd   s tarter.       If   the   engine   is   not   started   after   5   seconds,   wait   for   10   seconds   before   making  ...
  • Page 27 Warning!   Never   start   the   engine   in   a   room   with   poor   or   no   ventilation.   Carbon   monoxide   gas   is   poisonous.   Never   leave   the   motorcycle   unattended   with   a   running  ...
  • Page 28 to   general   conditions.     Do   not   use   the   clutch   for   speed   control.   To   decelerate,   shift   to   a   low   gear   to   allow   the   engine   running   in   the   normal   speed  ...

  • Page 29: Chapter   7       Essentials   O F   R Iding   /   S Hift   S Chedule

    or   o bject   i n   f ront   o f   y ou,   f or   a dequate   b raking   p erformance.       Inexperienced   riders   often   only   use   the   rear   brake   only.   This   will   cause   premature  ...

  • Page 30: Chapter   8 :     Maintenance   S Chedule

      Chapter   8 :     MAINTENANCE   S CHEDULE     It   is   very   important   to   inspect   and   maintain   your   motorcycle   regularly.   Follow   the   guidelines   in   the   chart   below.  ...
  • Page 31     Please   use   the   below   guide   as   reference   to   the   maintenance   s chedule   m ileage   c hart:   I  =   I nspect   a nd   c lean,   a djust,   l ubricate,   o r   r eplace   a s   n ecessary.     Replace  ...
  • Page 32               - 30 -...
  • Page 33   Please   r ecord   y our   h istory   m aintenance   b elow:                     - 31 -...
  • Page 34 Tools:   lower   limit,   fill   with   distilled   water   To   help   you   with   regular   to   the   upper   limit.   Never   use   tap   maintenance,   a   set   of   tools   is   water,  ...
  • Page 35 If   the   electrolyte   gets   in   your   eyes,   Note：   immediately   wash   with   clean   water   No  matter  what  type  of  battery  you   for   at   least   15   minutes   and   call   the   use,  ...
  • Page 36 small   steel   wire   brush   or   a   spark   plug   g uidelines   l isted   p reviously,   i t   i s   plug   cleaner.   Readjust   the   spark   advisable  ...
  • Page 37 Precaution!   Park   the   motorcycle   by   using   the   The   engine   oil   dipstick   can   be   used   central   stand   or   if   you   have   a   rear   to  ...
  • Page 38 Precaution!   Warning!   Carefully   check   for   any   oil   leakage   Proper   brake   function   is   related   to   around   t he   f ilter   e lement   c over.   personal  ...
  • Page 39 back   i nto   a   n eutral   p osition.     Only   SAE   J1703   /   DOT   3   or   higher     brake   f luid   s hall   b e   u sed.     Check  ...
  • Page 40 specification,   replace   immediately   position   for   driving   by   rotating   the   with   a   n ew   b rake   r otor.     pedal   adjustment   nut.   Then,   rotate    ...
  • Page 41 Operate   the   brake   and   check   if   the   Rear   b rake   l ight   s witch:   limit   extension   line   is   within   the     allowable   r ange,   a s   s hown   i n   F ig.   A .      ...
  • Page 42 Main   F use:   Replacement   o f   b ulbs:     The   r ating   o f   b ulbs   s hould   a lways   b e     matched  with  the  rating  of  bulb  you    ...
  • Page 43 every   300   mile   /   500   km   interval   will   d amage   t he   a ir   f ilter   and   every   1800   miles   /   3000   km,    ...
  • Page 44 Adjustment   of   carburetor   idle   Locking   n ut   /   A djuster   speed   ( RPM)       Loosen   t he   l ocking   n ut.        ...
  • Page 45 ensure   a   proper   clearance   of   the   The  valve  clearance  increases  with   valves.   the   p assage   o f   t ime   a nd   t hus   a ffects    ...
  • Page 46   1:   A djustment   b olt,   2 :   L ocking   n ut     3:   M ark,   4 :   R ear   w heel   s haft   n ut   Clutch   a djustment   a t   t he   m otor:    ...
  • Page 47   Tire   p ressure:   Precaution!   Low   tire   pressure   may   intensify   tire   The   open   end   of   the   drive   chain   wear   and   affect   stability,   causing   connection  ...

  • Page 48: Chapter   1 0     Troubleshooting

    Chapter   1 0:     Troubleshooting   If   the   engine   does   not   start,   check   the   following   items   to   locate   the   cause.        ...
  • Page 49 Smoking   is   strictly   prohibited   To   avoid   an   electric   shock,   it   is   during   fuel   system   check.   Carry   out   advisable   to   put   the   metal   part   of   the  ...
  • Page 50 Engine   T roubleshooting   Trouble   Cause   Remedy   1、 No   f uel   i n   f uel   t ank   1、 Refueling   2、 Fuel   tank   valve   not   2、 Open   t he   v alve   opened  ...
  • Page 51 1、 Worn   out   cylinder   and   1、 Replace   cylinder   body   piston   and   p iston   2、 Worn  out  needle  bearings   2、 Replace   bearing   and   in   small   and   big   ends   of   relate  ...

  • Page 52: Chapter   1 1   S Torage   M Ethod

      Chapter   1 1   S torage   M ethod           If   the   motorcycle   is   not   used   for   a   long   time   in   the   winter   or   other   seasons,  ...
  • Page 53   Steps   d uring   s torage:   For   conventional   battery,   check   electrolyte   level   every   month.   If   the   fluid   level   is   low,   replenish   it   with   distilled   water.   (Never   use   electrolyte   or   tap   water)  ...
  • Page 54 NOISE   A ND   E MISSIONS   W ARRNTY   Cleveland   CycleWerks   has   an   authorized   distributor   in   every   country.     The   Noise   and   emissions   warranty   is   covered   by   the   sole   distributor.     This   document  ...
  • Page 55   LIMITED   L IABILITY:   This   d ocument   d oes   n ot   e xpress,   e xtend,   o r   i mply   t hat   C leveland   C ycleWerks   is   directly   or   indirectly   offering   a   warranty   for   the   product   in   your   country.     All  ...

  • Page 56: Chapter   1 3     Warranty

    vehicles   o nly).         :IMPORTANT   W ARRANTY   I NFORMATION:     YOUR   W ARRANTY   I S   O FFERED   A ND   S ERVICED   D IRECTLY   B Y   T HE   IMPORTER  ...
  • Page 57       CONSUMER INFORMATION FOR UNITED STATES Tampering with noise & emissions control systems is prohibited Owners are warned that the law prohibits: A. The removal or rendering inoperative by any person other than for purposes of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise and/or emissions control prior to its sale or delivery to the ultimate purchaser or while...

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