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Fleck 2900S Service Manual

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Model 2900s
Service Manual
IMPORTANT: Fill in Pertinent Information on Page 3 for Future Reference

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Summary of Contents for Fleck 2900S

  • Page 1 Model 2900s Service Manual IMPORTANT: Fill in Pertinent Information on Page 3 for Future Reference...

  • Page 2: Table Of Contents

    Table of Contents Job Specification Sheet ..............................3 Installation Instructions ..............................4 3200 Timer Setting Procedure ............................5 3210 & 3220 Timer Settings ............................6 3200, 3210, 3220, & 3230 Regeneration Cycle Setting Procedure .................7 3200 Time Clock Timer Assembly ...........................8 3210 Meter Delayed Timer Assembly ..........................10 3220 Meter Immediate Timer Assembly ........................12 3230 Remote Start Timer Assembly ..........................14 Upper Designer Powerhead Assembly ..........................16...

  • Page 3: Job Specification Sheet

    Job Specification Sheet Job Number: __________________ Model Number: ________________ Water Hardness: ___________________ ppm or gpg Capacity Per Unit: ______________ Mineral Tank Size: ___________ Diameter: ___________ Height: Salt Setting per Regeneration: _____________________________________________ Type of Timer: 7 Day or 12 Day B. Meter Initiated Downflow: Upflow Upflow Variable...

  • Page 4: Installation Instructions

    Installation Instructions WATER PRESSURE: A minimum of 20 pounds (1.4 bar) of water pressure is required for regeneration valve to operate effectively. ELECTRICAL FACILITIES: An uninterrupted alternating current (A/C) supply is required. Note: Other voltages are available. Please make sure your voltage supply is compatible with your unit before installation. EXISTING PLUMBING: Condition of existing plumbing should be free from lime and iron buildup.

  • Page 5: 3200 Timer Setting Procedure

    3200 Timer Setting Procedure How To Set Days On Which Water Conditioner Is To Regenerate (Figure 2): Rotate the skipper wheel until the number “1” is at the red pointer. Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers.

  • Page 6: 3210 & 3220 Timer Settings

    3210 & 3220 Timer Settings Typical Programming Procedure How To Manually Regenerate Your Water Conditioner At Any Time: Calculate the gallon capacity of the system, subtract the necessary reserve requirement and set the gallons Turn the manual regeneration knob clockwise. available opposite the small white dot on the program This slight movement of the manual regeneration wheel gear (Figure 3).
  • Page 7 3200 , 3210, 3220, & 3230 Regeneration Cycle Setting Procedure How To Set The Regeneration Cycle Program: The regeneration cycle program on your water conditioner has been factory preset, however, portions of the cycle or program may be lengthened or shortened in time to suit local conditions.

  • Page 8: 3200 Time Clock Timer Assembly

    3200 Time Clock Timer Assembly 61502-3200_REVA For Service Assembly Numbers, See the Back of this Manual Page 8...
  • Page 9 3200 Time Clock Timer Assembly Item No. Quantity Part No. Description 1 ....1 ....13870 ......Housing, Timer, 3200 2 ....1 ....14265 ......Clip, Spring 3 ....3 ....14087 ......Insulator 4 ....1 ....10896 ......Switch, Micro 5 ....1 ....15320 ......Switch, Micro, Timer 6 ....2 ....

  • Page 10: 3210 Meter Delayed Timer Assembly

    3210 Meter Delayed Timer Assembly 61502-3210_REVA For Service Assembly Numbers, See the Back of this Manual Page 10...
  • Page 11 3210 Meter Delayed Timer Assembly Item No. Quantity Part No. Description 1 ....1 ....13870 ......Housing, Timer, 3200 2 ....1 ....13802 ......Gear, Cycle Actuator 3 ....1 ....40096-02 ....Dial 2AM Regen Assembly, Black 4 ....1 ....13886 ......Knob, 3200 5 ....4 ....

  • Page 12: 3220 Meter Immediate Timer Assembly

    3220 Meter Immediate Timer Assembly Page 12...
  • Page 13 3220 Meter Immediate Timer Assembly Item No. Quantity Part No. Description 1 ....1 ......13870 ......Housing, Timer 2 ....1 ......15431 ......Gear, Cycle Actuator, System #5 3 ....1 ......13886 ......Knob, 3200 4 ....4 ......13296 ......Screw, Hex Wsh, 6-20 x 1/2 5 ....2 ......11999 ......

  • Page 14: 3230 Remote Start Timer Assembly

    3230 Remote Start Timer Assembly Page 14...
  • Page 15 3230 Remote Start Timer Assembly Item No. Quantity Part No. Description 1 ....1 ......13870 ......Housing, Timer 2 ....1 ......14265 ......Spring Clip 3 ....3 ......14087 ......Insulator 4 ....1 ......15314 ......Micro Switch 5 ....1 ......15320 ......Switch, Micro, Timer 6 ....2 ......11413 ......

  • Page 16: Upper Designer Powerhead Assembly

    Upper Designer Powerhead Assembly For Service Assembly Numbers, See the Back of this Manual Page 16...
  • Page 17 Upper Designer Powerhead Assembly Item No. Quantity Part No. Description 1 ....1 .....19291-020 ........Cover, Designer 2 ....1 .....14822 ........Harness, 2900 ...... 1 .....16563 ........Harness, 2900/3900/Sys 7 ...... 1 .....18585 ........Harness, 3900, Aux Switch ...... 1 .....40395 ........Harness, Drive, Sys#7, Multi ......

  • Page 18: Lower Designer Powerhead Assembly

    Lower Designer Powerhead Assembly Item No. Quantity Part No. Description 1 ....1 .....14770 ........Backplate, Lower 2900 2 ....1 .....10302 ........Insulator, Limit Switch 3 ....1 .....10218 ........Switch, Micro 4 ....1 .....14775 ........Cam, Drive, 2900 5 ....1 .....10250 ........Ring, Retaining 6 ....
  • Page 19 Notes Page 19...

  • Page 20: Upper Environmental Powerhead Assembly

    Upper Environmental Powerhead Assembly 61501-2900_REVC For Service Assembly Numbers, See the Back of this Manual Page 20...
  • Page 21 Upper Environmental Powerhead Assembly Item No. Quantity Part No. Description 1 ....1 ....18697-15........ Backplate, Hinged 2 ....1 ....3200 Clock Timer Assy ..3200 Clock Timer Assembly ......1 ....3200 Meter Timer Assy ..3200 Meter Timer Assembly 3 ....1 ....41543 ........Motor, Drive, 115V, 50/60 Hz ......1 ....

  • Page 22: Lower Environmental Powerhead Assembly

    Lower Environmental Powerhead Assembly 61501-2900_REVC Item No. Quantity Part No. Description 1 ....1 ....18709 ........Backplate, Lower 2 ....2 ....11224 ........Screw, Hex Hd, 5/16 - 18 x 5/8 3 ....2 ....16346 ........Nut, Hex, JAM, 5/16-18, 18-8 Stainless Steel 4 ....1 ....
  • Page 23 Notes Page 23...

  • Page 24: Control Valve Assembly

    Control Valve Assembly Downflow Upflow 61500-2900_REVD For Service Assembly Numbers, See the Back of this Manual Page 24...
  • Page 25 Item No. Quantity Part No. Description 1 ....1 .....41428-01 ....Valve Body, 2900s, Machd, NPT U.S. Tap ..........41428-09 ....Valve Body, 2900s, Machined, w/Soft Water Adapter 2 ....1 .....10757 ....... Spacer, End ..........10757B ..... Spacer, End, Brass, HW 3 ....

  • Page 26: Control Valve Side Mount Adapter

    Control Valve Side Mount Adapter 61415_REVA Item No. Quantity Part No. Description 1 ....1 ....40316 ......Adapter, Sidemount 2 ....1 ....40372 ...... O-ring - 142 3 ....1 ....40368 ...... O-ring - 160, Sidemount, Flange 4 ....1 ....40310 ...... Base, 2850/2900/3930, Rotating 5 ....

  • Page 27: 1600 Brine System

    1600 Brine System 60029 Item No. Quantity Part No. Description 1 ..... 2 .......10332 ......Fitting, Insert, 3/8 2 ..... 1 .......12767 ......Screen, Brine 3 ..... 1 .......10328 ......Fitting, Elbow, 90 Deg. 1/4 PT x 3/8 Tube 4 ..... 1 .......60020-25 ....BLFC, .25 GPM, 1600 4 .....

  • Page 28: 1650 Brine System Assembly

    1650 Brine System Assembly 60011_REVC Item No. Quantity Part No. Description 1 ....1 ....10329 ......Fitting, Tube, 3/8 Nut, Brass 2 ....1 ....10330 ......Fitting, Sleeve, 3/8 Celcon 3 ....3 ....10332 ......Fitting, Insert, 3/8 4 ....1 ....12767 ......Screen, Brine 5 ....
  • Page 29 Notes Page 29...

  • Page 30: 1700 Brine System Assembly

    1700 Brine System Assembly 60034_REVB For Service Assembly Numbers, See the Back of this Manual Page 30...
  • Page 31 16 ....1 .......15413 ......Fitting, Elbow, Male, 1/2T x 3/8 NPT 17 ....1 .......15416 ......Tube, Brine, 2900/2750 ....... 1 .......16460 ......Tube, Brine, 2850/2900s ....... 1 .......41447* ......Tube, Brine, 2900s, U/F ....... 1 .......42183 ......Tube, Brine, 1700, 2850s 20 ....

  • Page 32: 1710 Brine System Assembly

    18 ......1 ......15414 ......Nut, 2900, w/Sleeve 19 ......1 ......15415 ......Fitting, Insert, 1/2”, Tube 20 ......1 ......15416 ......Tube, Brine, 2900, Old Style/2750 ......1 ......16460 ......Tube, Brine, 2850, 2900s ......1 ......41447* ......Tube, Brine, 2900s, U/F ......1 ......42183 ......Tube, Brine, 1700, 2850s 21 ......1 ......19925 ......

  • Page 33: 2" Brass Meter Assembly

    2” Brass Meter Assembly Item No. Quantity Part No. Description 1 ....1 ....14456 ......Body, Meter, 2” 2 ....1 ....15532 ......Seat, Impeller Shaft, Hex 3 ....1 ....15432 ......Shaft 5 ....1 ....15374 ......Impeller Assy, 2” Meter 6 ....

  • Page 34: 2" Plastic Meter Assembly

    2” Plastic Meter Assembly 60621_REVB Item No. Quantity Part No. Description 1 ....1 ....17689 ...... Body, Meter, 2” Plastic w/Impeller Shaft Seat 2 ....1 ....15532 ......Seat, Impeller Shaft, Hex 3 ....1 ....15432 ......Shaft, Impeller, Stainless Steel 5 ....

  • Page 35: 1600 Service Valve Operator Assembly (Old Style)

    1600 Service Valve Operator Assembly (Old Style) 60150_REVA Item No. Quantity Part No. Description 1 ....1 ....11749 ......Guide, Brine Valve Stem 2 ....1 ....10250 ......Ring, Retaining 3 ....1 ....10249 ......Spring, Brine Valve 4 ....1 ....12550 ......Quad Ring, -009 5 ....

  • Page 36: 1600 Service Valve Operator (New Style)

    1600 Service Valve Operator (New Style) 60150REVA Item No. Quantity Part No. Description 1 ....1 ......11749 ......Guide, Brine Valve Stem 2 ....1 ......10250 ......Ring, Retaining 3 ....1 ......10249 ......Spring, Brine Valve 4 ....1 ......12550 ......Quad Ring, -009 5 ....2 ......10785 ......

  • Page 37: 2300 Safety Brine Valve

    2300 Safety Brine Valve 60027REVA Item No. Quantity Part No. Description 1 ..... 1 .......60027-FF ....Safety Brine Valve Body, 2300, Fitting Facing Arm 1A ....1 .......60027-FFS ....Safety Brine Valve Body, 2300, Fitting Facing Stud 2 ..... 1 .......10138 ......Ball, 3/8”, Brass 3 .....

  • Page 38: 2310 Safety Brine Valve

    2310 Safety Brine Valve Item No. Quantity Part No. Description 1 ....1 ......19645 ......Body, Safety Brine Valve, 2310 2 ....1 ......19803 ......Safety Brine Valve Assembly 3 ....1 ......19804 ......Screw, Sckt Hd, Set, 10-24 x .75 4 ....1 ......19805 ......Nut, Hex, 10-24, Nylon Black 5 ....1 ......19652-01 ....

  • Page 39: 2350 Safety Brine Valve Assembly

    2350 Safety Brine Valve Assembly 42303_REVA Item No. Quantity Part No. Description 1 ....1 ....60038 ......Safety Brine Valve, 2350 1A ....1 ....61024 ......Actuator Assembly, 2350 Brine 2 ....1 ....60028-30 ....Float Assembly, 2350, 30” Wht .....

  • Page 40: Troubleshooting

    Troubleshooting Problem Cause Correction 1. Water conditioner fails to A. Electrical service to unit has A. Assure permanent electrical service regenerate. been interrupted (check fuse, plug, pull chain, or switch) B. Timer is defective. B. Replace timer. C. Power failure. C.
  • Page 41 Troubleshooting Problem Cause Correction 8. Softener fails to draw brine. A. Drain line flow control is A. Clean drain line flow control. plugged. B. Injector is plugged. B. Clean injector C. Injector screen plugged. C. Clean screen. D. Line pressure is too low. D.

  • Page 42: Water Conditioner Flow Diagrams - Downflow

    Water Conditioner Flow Diagrams - Downflow 1 Service Position 2 Backwash Position 3 Brine Position 61500-2900 DOWNFLW_REVB Page 42...
  • Page 43 Water Conditioner Flow Diagrams - Downflow 4 Slow Rinse Position 5 Rapid Rinse 6 Brine Tank Refill Position 61500-2900 DOWNFLW_REVB Page 43...

  • Page 44: Water Conditioner Flow Diagrams - Upflow

    Water Conditioner Flow Diagrams - Upflow 1 Service Position 2 Brine Position 3 Slow Rinse Position 61500-2900 UPFLW_REVB Page 44...
  • Page 45 Water Conditioner Flow Diagrams - Upflow 4 Back Wash Position 5 Rapid Rinse 6 Brine Tank Fill Position 61500-2900 UPFLW_REVB Page 45...

  • Page 46: Flow Data & Injector Draw Rates - Downflow

    Flow Data & Injector Draw Rates - Downflow TR22089-2900s Valve 1600 Series Injector Draw Rates Page 46...
  • Page 47 Flow Data & Injector Draw Rates - Downflow TR22089-2900s Valve 1600 Series Injector Slow Rinse Rates 2.40 2.20 2.00 1.80 1.60 1.40 1.20 1.00 0.80 0.60 0.40 Inlet Pressure - psi 1600 Slow Rinse Rates - gpm series injectors pressure 0.68...
  • Page 48 Flow Data & Injector Draw Rates - Downflow TR22089-2900s Valve 1600 Series Injector Total Flow to Drain in Draw Inlet Pressure - psi Page 48...
  • Page 49 Flow Data & Injector Draw Rates - Downflow TR22089-2900s Valve 1700 Series Injector Slow Rinse Rates 10.5 10.0 Inlet Pressure - psi # 3C # 4C # 5C # 6C 1700 series injectors Slow Rinse - gpm pressure # 3C...
  • Page 50 Flow Data & Injector Draw Rates - Downflow TR 22089 - 2900s valve 1700 Series Injector Draw Rates Inlet Pressure - psi # 3C # 4C # 5C # 6C Page 50...
  • Page 51 Flow Data & Injector Draw Rates - Downflow TR22089-2900s Valve 1700 Series Injector Total Flow to Drain in Draw 14.0 13.0 12.0 11.0 10.0 Inlet Pressure - psi # 3C # 4C # 5C # 6C Page 51...

  • Page 52: Environmental Backplate Line Drawing

    Environmental Backplate Dimensions 61500-2900LNE_REVB Page 52...

  • Page 53: Designer Backplate Line Drawing

    Designer Backplate Dimensions 61500-2900LNE_REVB Page 53...

  • Page 54: Plumbing Diagrams

    Plumbing Diagrams System #4 - Typical Single Tank Installation With Optional Meter System #5 - Interlock - Typical Twin Tank Installation With Optional Meter Interlock And No Hard Water Bypass Page 54...
  • Page 55 Plumbing Diagrams System #6 - Twin Series Regeneration & System #7 - Twin Alternator Installation NOTE: On System 7, the power cord is on unit 2. NOTE: System 7 can run with either one or two brine tanks. Two brine tanks should be used if regeneration is less than 4 hours.

  • Page 56: Wiring Diagrams

    Wiring Diagrams System #4 - Single Valve Regeneration Immediate and Delayed Valve Wiring Page 56...
  • Page 57 Wiring Diagrams System #4 - With Remote Signal Start Valve Wiring Page 57...

  • Page 58: Wiring Diagrams

    Wiring Diagrams System #5 - Interlocked Regeneration Valve Wiring 18685-01_REVD 18685-02_REVD Page 58...
  • Page 59 Wiring Diagrams System #6 - Series Regeneration Valve Wiring 18686-01_REVE 18686-02_REVE Page 59...
  • Page 60 Wiring Diagrams System #7 - Alternating Regeneration Valve Wiring 18687-01_REVE 18687-02_REVE Page 60...
  • Page 61 Wiring Diagrams System #7 - Alternating Regeneration Valve Wiring Page 61...

  • Page 62: 1600/1700 System Nozzle & Throat Chart

    1600/1700 System Nozzle & Throat Chart 1600 Brine System Standard Size ........Color .......Nozzle Throat #0 ........Red ......10913-0 10914-0 #1 ........White .......10913-1 10914-1 #2 ........Blue ......10913-2 10914-2 #3 ........Yellow ......10913-3 10914-3 #4 ........Green ......10913-4 10914-4 Size ........

  • Page 63: Service Assemblies

    60104....Piston Assy, 2900/2930, NHWBP Lwr, 2900s, Soft Wtr Rgn 60320-02 ..Switch Kit, 3200/9000 Timer Auxiliary 60104-01 ..Piston Assy, 2900/2930, NHWBP, HW Lwr, 2900s Soft Wtr Rgn 60320-11 ..Switch Assy, 2900, Lower Drive (For Adding 2nd Switch) 61540....
  • Page 64 P/N 41689 Rev. B 5/1/08...

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