CPS G-250XTP Operator's Manual

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G-250XTP

OPERATOR'S MANUAL

Concrete Polishing Solutions

PO Box 520 * Norris, TN 37828

Phone: (865) 494-8200 * Fax: (865) 494-8300

Toll Free: (877) 472-8200 * www.go2cps.com

Table of Contents

Summary of Contents for CPS G-250XTP

Page 1 G-250XTP OPERATOR’S MANUAL Concrete Polishing Solutions PO Box 520 * Norris, TN 37828 Phone: (865) 494-8200 * Fax: (865) 494-8300 Toll Free: (877) 472-8200 * www.go2cps.com...
Page 2: Special Thanks
We truly look forward to each and every partnership that we have the privilege to form with our customers. Thank you again for purchasing a CPS G-250XTP grinder. Best Regards, David Padget President and CEO...
Page 3: Table Of Contents
Concrete Polishing Solutions- G-250XTP Operator’s Manual GENERAL INFORMATION Table Of Contents Special Thanks ..................2 Warranty/ Liability Policies ..............4-5 Warranty ....................4 Our Return Policy .................4 Damaged Shipments .................5 Liability ....................5 Customer Service .................5 Forward ....................6 Special Symbols ..................6 Using Your Operator’s Manual ............6 Delivery ....................7...
Page 4: Warranty/ Liability Policies
Warranty Concrete Polishing Solutions warrants to the purchaser that under normal use and service, the G-250XTP purchased hereunder shall be free from defects in material and workmanship for a period of 1 year or 300 hours. Expendable or consumable items or parts are not covered under this warranty.
Page 5: Damaged Shipments
The foregoing may not be altered except by an agreement signed by at least two of the officers of Concrete Polishing Technologies, Inc. CPS will not be liable for delays in shipping due to circumstances beyond the control of CPS. Warranties will not apply if after market alterations, changes, or modifications have been made to the equipment.
Page 6: Forward
Concrete Polishing Solutions- G-250XTP Operator’s Manual FORWARD Special Symbols Throughout your manual you will see several symbols that will enable you to recognize important information at a quick glance. WARNING! Avoid Death! This symbol and text highlight definite hazards or death to the operator or bystanders that will occur if the hazards or procedures are ignored.
Page 7: Delivery
If damage is discovered, immediately notify the transportation company who delivered your machine. The following items should be included with the delivery of your G-250XTP; please contact Customer Service if anything is missing: a. Grinder b. Dust Skirt c. Propane Tank d.
Page 8: Safety Messages
Concrete Polishing Solutions- G-250XTP Operator’s Manual SAFETY MESSAGES The G-250XTP machines are designed to be used by a professional. The user is expected to have good knowledge and understanding of the user and safety instructions before operating, inspecting, or adjusting the machine. Following the safety instructions prevents damage to the operator and the machine.
Page 9 ATTENTION: This book has been prepared to provide information and suggestions for Operators in their operation of the G-250XTP grinder & polisher. It is not intended that the suggestions in this booklet take precedence over existing job-site safety rules and regulations, or OSHA regulations.
Page 10: All About Your G-250Xtp
(B: 3) located at the bottom of the water tank. The G-250XTP is unique in that the weights (C) are attached to the frame, which prevents loss while maintaining an orderly job site. They provide 150 lbs (75 lbs each) of additional weight and are located on both sides of the machine.
Page 11 Concrete Polishing Solutions- G-250XTP Operator’s Manual DIAGRAM 24/7 Technical Support- Toll Free 1-877-472-8200...
Page 12 CONTROLS Understanding Your Controls The control box is mounted to the cross bar of the G-250XTP. The throttle control is located on the left side upright of the frame. The following controls are used to operate the machine on the job site: 1.
Page 13 Concrete Polishing Solutions- G-250XTP Operator’s Manual CONTROLS THROTTLE ADJUSTMENT KNOB- This knob adjusts your engine RPMs. Turning the knob counter clockwise will increase RPMs. Turning the knob clockwise will decrease RPMs. OVER TORQUEING IN EITHER DIRECTION CAN CAUSE DAMAGE TO THE THROTTLE CABLE.
Page 14: Preparing The Machine
Perform the steps listed below to prepare your machine for operation. 1. To attach appropriate grinding tools to G-250XTP: a. Make sure handle is in an upright “locked” position. b. Lay the machine on its back with the handle lying on the floor;...
Page 15 Hook hose up to join vacuum and dust interceptor. Run your machine hose to dust interceptor. 4. A propane tank was included with delivery of your G-250XTP. This tank is a VAPOR-DRAW tank. When filling your tank make sure that it is only filled to 80%.
Page 16: How To Operate The Machine
The G-250XTP is intended for use by a professional. As such, this section is intended to guide the operator through the operation of the G-250XTP. It is not intended as instruction on the grinding or polishing of floors. The term “plates” is used to mean any of the attachments (metal bond plates, resin plates, etc.) applicable to the...
Page 17 Concrete Polishing Solutions- G-250XTP Operator’s Manual HOW TO OPERATE THE MACHINE 5. Adjust weights by lowering them, as needed, to allow for more pressure when necessary. 6. When you are ready to stop using the machine turn the throttle knob clockwise completely to reduce RPMs before depressing the E- Stop button to turn off the machine.
Page 18: Best Practices
When grinding with the G-250XTP, one should do a forward pass followed by a back pass. 1. Using 40 grit metal bond diamonds • Run G-250XTP between 2,400-2,500 RPMs. • Foot Speed – Very Slow and Constant 2.
Page 19: Maintenance/Transporting/Storage
Concrete Polishing Solutions- G-250XTP Operator’s Manual MAINTENANCE, TRANSPORTING & STORAGE Maintenance The G-250XTP has been designed to be low maintenance for the operator. As such, there are only a few things you need to do to ensure optimum function. Warning! Shut down before performing maintenance. Make sure that the machine is completely stopped and the engine is off before you begin your clean-up and maintenance procedures.
Page 20: Troubleshooting
Concrete Polishing Solutions- G-250XTP Operator’s Manual TROUBLESHOOTING The G-250XTP is designed for long, trouble-free performance and should not require extensive troubleshooting in the field. If difficulty is encountered, check the following: SYMPTOM POSSIBLE CAUSES Failure to start Ensure there is adequate propane in the tank.
Page 21 Concrete Polishing Solutions- G-250XTP Operator’s Manual TROUBLESHOOTING SYMPTOM POSSIBLE CAUSES Machine is Tilt machine on its back to check trueness of vibrating or runs heads. If not running true, rebuild heads. (see unevenly Maintenance). Check for uneven wear on diamonds.
Page 22: Accessories
ACCESORIES A large variety of accessories/parts are available for the G-250XTP. For detailed information please refer to the Concrete Polishing Solutions Product Catalog or contact the customer service department. We will be more than happy to work with you to determine which accessories and/or parts are appropriate for your application.
Page 23: Parts
NHC1037- F-390 90 Degree APMF1384 PM3004PA005 APMF1462 18-8 Stainless Steel Shim .10” thick, 3/8” ID, 5/8” OD APMF0260 G-250XTP Slip Clutch Assembly w/o Pinion-One Flange APMF1488 G-250XTP Slip Clutch Assembly w/o Pinion-Two Flange APMF0263 G-250XTP Slip Clutch Assembly with Pinion APMF0109...
Page 24 Concrete Polishing Solutions- G-250XTP Operator’s Manual PARTS Part Number Description APMF0254 Belt APMF0255 Pulley APMF0321 Sleeve APMF1458 1/2” x 5/16” Keystock APMF0271 Motor Plate APMF1184 Ring Gear - Federal Gear APMF1183 Ring Gear APMF1108 1/2” id x 3/4”od Sanoprene Tube...
Page 25 Concrete Polishing Solutions- G-250XTP Operator’s Manual PARTS Part Number Description GPPT0190 Wheel Hub Assembly APMF1157 1” ID Nylon Washer APMF1317 Bar - Frame Mount - 5A APMF1318 Bar - Frame Mount - 5B APMF1319 Bar - Frame Mount - 5C...
Page 26 Concrete Polishing Solutions- G-250XTP Operator’s Manual PARTS Part Number Description APMF0187 8-32 x 2 Phillip Head Cap APMF0188 Screw, ZP APMF0257 8-32 Nylon Lock Nut, ZP APMF1236 Finger Safe Box APMF1237 Compact Cooling Fan APMF1239 Filter Kit APMF1240 Transformer S9070T50D1...
Page 27: Regreasing The Ring Gear
Put the plastic cap back in position being certain that the fit is snug. While the inspection plate is off, this is a good time to inspect the belt for wear. A little fraying on either side is normal but if the belt appears to be severely worn, consult CPS for instructions.
Page 28 Concrete Polishing Solutions- G-250XTP Operator’s Manual 3,2,1 FLOOR SYSTEM GPDI0445K 3 Buckets, 2 Days, 1 Blinging Floor Chemicals & Sektor System Includes: (1) CPS Armor Stain Shield, MFL (12) SEKTOR #3 (2) CPS Armor Densifier, MFL (12) SEKTOR #4 (18) 100 Grit Black Resin Bond Diamonds...
Page 29: Flex Head Assembly Instructions
Concrete Polishing Solutions- G-250XTP Operator’s Manual FLEX HEAD ASSEMBLY INSTRUCTIONS Flex Head Assembly Instructions- Using ¼ “ Diaphragm material Note: Procedure is shown with 1/4” nylon lock nuts and 5/16” I.D. flat washers; ¼” nylon flanged lock nuts may substi- tute.
Page 30 Concrete Polishing Solutions- G-250XTP Operator’s Manual FLEX HEAD ASSEMBLY INSTRUCTIONS Step 1 Place inner Polycord holder on the Polycord and push through the 8 flat head screws. The screws heads should be flush with the surface of the inner Polycord holder.
Page 31 Concrete Polishing Solutions- G-250XTP Operator’s Manual FLEX HEAD ASSEMBLY INSTRUCTIONS Step 2 With the assembly in the same position as previous picture shows, place the retainer on the screws insuring alignment is such that the 3 holes of the inner Polycord holder align with 3 of the 6 holes of the retainer.
Page 32 Concrete Polishing Solutions- G-250XTP Operator’s Manual FLEX HEAD ASSEMBLY INSTRUCTIONS Step 3 Tighten the 8 flat head socket head screws to a snug-fit using a criss- cross method. It is recommended to do one full turn of the Allen wrench only before moving to the next screw until snug.
Page 33 Concrete Polishing Solutions- G-250XTP Operator’s Manual FLEX HEAD ASSEMBLY INSTRUCTIONS Components: Second Assembly * Outer Polycord holder * Completed first assembly * Main Mounting Plate * Spring (Red) * Drive shaft * 8 – ¼” nylon lock nuts * 8 – 5/16” flat washers Note: 8 1/4:”...
Page 34 Concrete Polishing Solutions- G-250XTP Operator’s Manual FLEX HEAD ASSEMBLY INSTRUCTIONS Step 4 With the main Mounting Plate studs pointing up, place the grinding shaft in the center slots. Then place the spring in the center hole of the grinding shaft.
Page 35 Concrete Polishing Solutions- G-250XTP Operator’s Manual FLEX HEAD ASSEMBLY INSTRUCTIONS Step 5 Move the loosely fit assemblies to the press making sure proper alignment stays in tact. Start applying downward pressure with the ram of the press until the prongs of the grinding shaft slide into the slots of the retainer.
Page 36 Concrete Polishing Solutions- G-250XTP Operator’s Manual FLEX HEAD ASSEMBLY INSTRUCTIONS Step 6 Continue to apply downward press pressure to the assembly, use your hands to push the Polycord holder down on the main Mounting Plate studs, do this until the outer Polycord holder can be placed on the studs far enough to place a flat washer and a loosely fit nut.
Page 37 Concrete Polishing Solutions- G-250XTP Operator’s Manual FLEX HEAD ASSEMBLY INSTRUCTIONS Step 6 Con’t Using a criss-cross method torque all nuts to 6 foot pounds. Final torque of lock nuts. Final assembly as viewed from the main mounting plate side showing proper alignment of holes.
Page 38: Tensioner Assembly
Concrete Polishing Solutions- G-250XTP Operator’s Manual TENSIONER ASSEMBLY APMF0306 Tensioner Assembly 24/7 Technical Support- Toll Free 1-877-472-8200...
Page 39: Slip Clutch W/Pinion- One Flange
Concrete Polishing Solutions- G-250XTP Operator’s Manual SLIP CLUTCH W/PINION- ONE FLANGE APMF0263 Slip Clutch with Pinion- One Flange 24/7 Technical Support- Toll Free 1-877-472-8200...
Page 40: Slip Clutch W/O Pinion Two Flange
Concrete Polishing Solutions- G-250XTP Operator’s Manual SLIP CLUTCH w/o PINION TWO FLANGE APMF1488 Slip Clutch w/o Pinion Two Flange 24/7 Technical Support- Toll Free 1-877-472-8200...
Page 41: Idler Shaft Assembly
Concrete Polishing Solutions- G-250XTP Operator’s Manual IDLER SHAFT ASSEMBLY Idler Shaft Assembly APMF0265 24/7 Technical Support- Toll Free 1-877-472-8200...
Page 42: Motor Shaft Assembly
Concrete Polishing Solutions- G-250XTP Operator’s Manual MOTOR SHAFT ADAPTER ASSEMBLY APMF0259 Motor Shaft Adapter Assembly 24/7 Technical Support- Toll Free 1-877-472-8200...
Page 43: Kawasaki Motor Guide
Concrete Polishing Solutions- G-250XTP Operator’s Manual KAWASAKI MOTOR GUIDE FX850V 24/7 Technical Support- Toll Free 1-877-472-8200...
Page 44 Concrete Polishing Solutions- G-250XTP Operator’s Manual KAWASAKI MOTOR GUIDE 24/7 Technical Support- Toll Free 1-877-472-8200...
Page 45 Concrete Polishing Solutions- G-250XTP Operator’s Manual KAWASAKI MOTOR GUIDE 24/7 Technical Support- Toll Free 1-877-472-8200...
Page 46 Concrete Polishing Solutions- G-250XTP Operator’s Manual KAWASAKI MOTOR GUIDE 24/7 Technical Support- Toll Free 1-877-472-8200...
Page 47 Concrete Polishing Solutions- G-250XTP Operator’s Manual KAWASAKI MOTOR GUIDE 24/7 Technical Support- Toll Free 1-877-472-8200...
Page 48 Concrete Polishing Solutions- G-250XTP Operator’s Manual KAWASAKI MOTOR GUIDE 24/7 Technical Support- Toll Free 1-877-472-8200...
Page 49 Concrete Polishing Solutions- G-250XTP Operator’s Manual KAWASAKI MOTOR GUIDE 24/7 Technical Support- Toll Free 1-877-472-8200...
Page 50 Concrete Polishing Solutions- G-250XTP Operator’s Manual KAWASAKI MOTOR GUIDE 24/7 Technical Support- Toll Free 1-877-472-8200...
Page 51 Concrete Polishing Solutions- G-250XTP Operator’s Manual KAWASAKI MOTOR GUIDE 24/7 Technical Support- Toll Free 1-877-472-8200...
Page 52 Concrete Polishing Solutions- G-250XTP Operator’s Manual KAWASAKI MOTOR GUIDE 24/7 Technical Support- Toll Free 1-877-472-8200...
Page 53 Concrete Polishing Solutions- G-250XTP Operator’s Manual KAWASAKI MOTOR GUIDE 24/7 Technical Support- Toll Free 1-877-472-8200...
Page 54 Concrete Polishing Solutions- G-250XTP Operator’s Manual KAWASAKI MOTOR GUIDE 24/7 Technical Support- Toll Free 1-877-472-8200...
Page 55 Concrete Polishing Solutions- G-250XTP Operator’s Manual KAWASAKI MOTOR GUIDE 24/7 Technical Support- Toll Free 1-877-472-8200...
Page 56 Concrete Polishing Solutions- G-250XTP Operator’s Manual KAWASAKI MOTOR GUIDE 24/7 Technical Support- Toll Free 1-877-472-8200...
Page 57 Concrete Polishing Solutions- G-250XTP Operator’s Manual KAWASAKI MOTOR GUIDE 24/7 Technical Support- Toll Free 1-877-472-8200...
Page 58 Concrete Polishing Solutions- G-250XTP Operator’s Manual KAWASAKI MOTOR GUIDE 24/7 Technical Support- Toll Free 1-877-472-8200...
Page 59 Concrete Polishing Solutions- G-250XTP Operator’s Manual KAWASAKI MOTOR GUIDE 24/7 Technical Support- Toll Free 1-877-472-8200...
Page 60 Concrete Polishing Solutions- G-250XTP Operator’s Manual KAWASAKI MOTOR GUIDE 24/7 Technical Support- Toll Free 1-877-472-8200...
Page 61 Concrete Polishing Solutions- G-250XTP Operator’s Manual KAWASAKI MOTOR GUIDE 24/7 Technical Support- Toll Free 1-877-472-8200...
Page 62 Concrete Polishing Solutions- G-250XTP Operator’s Manual KAWASAKI MOTOR GUIDE 24/7 Technical Support- Toll Free 1-877-472-8200...
Page 63 Concrete Polishing Solutions- G-250XTP Operator’s Manual KAWASAKI MOTOR GUIDE 24/7 Technical Support- Toll Free 1-877-472-8200...
Page 64 A CPT INSTITUTION Resin Bond Tooling Metal Bond Tooling Grinders Extractors CPS Mission Statement Take advantage of 10% off our • Professional Polished Floor Systems To build and maintain lifelong relationships with standard metal bond diamonds • Certiﬁed Training Seminars and WorkShops •...