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Sirius 405, 545 and 645 APPROVED ‐ CONFORMING TO EN13240:2001 INSTALLATION AND OPERATING INSTRUCTIONS FOR THE SIRIUS FAMILY OF CAST IRON MULTI‐FUEL STOVES Capital Fireplace Limited PLEASE LEAVE THIS BOOKLET WITH THE HOUSEHOLDER Unit 12‐17, Henlow Trading Estate, Henlow Camp, Herts. SG16 6DS The Sirius Stoves operate at very high temperatures. All persons including children 01462 813138 and the infirm should be warned of this and not allowed to touch any surfaces whilst in use. The operator must use the tools provided. The glove provided is a tool. www.capitalfireplaces.co.uk ...
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EXPLODED VIEW TROUBLESHOOTING 1. POOR HEAT OUTPUT A. Stove too small for room Seek advice from a qualified heating engineer as to (kW) output required for room size. As a guideline the volume of the room in cubic feet divided by 500 i.e. room 15’ x 15’ x 8’ would require 3.6kW approx. B. Chimney and / or flue pipe restricted, room ventilation restricted. On Installation these will have been checked but regular maintenance is necessary as conditions can change i.e. soot build up, birds nesting, masonry fall, dust build up or furniture blocking vents. C. Poor quality fuel. Only burn dry seasoned timber, soft woods have a lower heat output than hard woods per hour. Solid fuels vary in heat value, check with your coal merchant as to suitability. 2. DIRTY GLASS PANEL A. Generally caused by poor fuel quality, see (1c) B. Use secondary air slide (Air wash) for glass panel C. Fire burning too low, open the air vents on the stove to create a hot fire, this may ‘burn’ the glass clean. D. If glass requires cleaning use glass cleaner recommended by your supplier, only use glass cleaner on cold glass. DO NOT USE any abrasives or scrapers, these will scratch the glass making tar build up harder to remove. ...
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UN‐BURNT FUEL CONTENTS Insufficient air reaching fuel. Open primary air slide, this will supply combustion air to burn fuel fully. PAGE Check ash pan is full, empty if required. Front bar/fret may be EXPLODED VIEW 1 blocked, de‐ash with the riddler. Check for jammed clinker or nails in PARTS LIST 2 grate when fires out and cold. ASSEMBLY 3 INSTALLATION 3 3. SMOKE AND FUMES ENTERING ROOM INGLENOOK INSTALLATION 5 REAR FLUE INSTALLATION 7 These are very dangerous and must NOT be tolerated. Open window INFILLED MASONRY INSTALLATION 8 are allow fire to burn out, seek expert advice immediately. DO NOT OPERATION 10 USE stove until the problem is solved. A list of Qualified Engineers is available from SAFETY NOTES 14 SEASONAL MAINTENANCE 15 ...
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ASSEMBLY GENERAL MAINTENANCE Remove Legs, collar, blanking plate and accessory pack from the stove. The collar Baffle Plate can be fitted top or rear. The legs are fitted by screwing the M8 studs into the leg positions underneath the This should be removed at least once a month to prevent a build up of soot or fly stove, locating the legs in position and using the large washers, spring washers ash which could lead to blocked flue ways and dangerous fume emission. If baffle and hexagonal nuts to secure them in place. The legs can be fitted at front of ash plate is removed the chimney/flue can be swept through the appliance. lip or rearward. To make easier for handling on installation, remove the baffle plate, side bricks, To avoid a build up of soot on the baffle (the plate inside the stove above the back brick and door. Place in a secure place to avoid damage. Refit after grate) this must be removed and cleaned periodically. This plate locates the back installation. and side firebricks so note its position before removal. To remove, lift plate and remove one side brick, this will allow plate to drop and aid removal. To replace, INSTALLATION, OPERATION AND MAINTENANCE position baffle plate on back and side brick, lift plate and replace remaining brick, make sure it is located in position. This must be done when the stove is cold. IMPORTANT: THIS APPLIANCE MUST BE INSTALLED BY A COMPETENT Baffle Plate Removal and Replacement PERSON AND MUST COMPLY WITH NATIONAL BUILDING REGULATIONS AND LOCAL BY‐LAWS. UNLESS THE INSTALLER IS QUALIFIED TO APPROVE Note position before removal. To remove baffle plate, lift up and remove one side INSTALLATION THEN APPROVAL MUST BE SOUGHT FROM YOUR LOCAL brick left or right. The baffle plate can now be manipulated out of the stove door BUILDING CONTROL DEPARTMENT. THE SUPPLIERS ACCEPT NO opening. Remove the remaining back and side brick—as the bricks are free‐ RESPONSIBILITY IF THE ADVICE IS NOT COMPLIED WITH. THIS APPLIANCE standing no damage can now occur due to bricks falling over. ...
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Grate Removal Sirius 545 PARTS LIST The Sirius 545 has two rotating grates joined by a connecting rod. These can be removed as Sirius 405 but one of the connecting rod screws will need to be unscrewed (M6 socket head). These are under the grate. It is sometimes easier to remove complete grate assembly as described in Firefox 5 removal instructions. SIRIUS SIRIUS SIRIUS KEY DESCRIPTION 405 545 645 Stove Body 1 FFX008 FFX8008 FFX12008 Flue Collar 2 FFX009 FFX8009 FFX12003E Flue Blanking Plate (Expanding flange for Sirius 645 FFX12034, 36 and 3, 5, 6 FFX001 FFX8001 Stove Body (Rear, Right, Left Panel) 37 ...
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SAFETY NOTES FOR YOUR GUIDANCE Typical Installation For Inglenook Fireplaces FIRES CAN BE DANGEROUS – Always use a fire guard to BS6539 specification in Inglenook fireplaces can have very large bore chimneys. Check with your installer the presence of children, the elderly or the infirm. Inform all persons of the – you may need a stainless steel flexible liner for solid fuel fitting. A closure plate dangers of high temperatures during operation of appliance including the stove may also be required. pipe use operating tools provided. DO NOT OVER FIRE – it is possible to fire the stove beyond its design capacity, this could damage the stove, so watch for signs of over firing – if any part of the stove start to glow red, the fire is in an over fire situation, and the controls should be adjusted accordingly. Never leave the stove unattended for long periods without adjusting the controls to a safe setting – careful air supply control should be exercised at all times. WARNING – FUME EMISSIONS When properly installed and operated, this appliance will not emit fumes. Occasional fumes from de‐ashing and refuelling may occur. Persistent fume emission must not be tolerated. If fume emission does persist, then the following immediate action should be taken – 1. Evacuate the room, opening doors and windows on your exit to ventilate the room. 2. Let the fire go out, or eject and safely dispose of fuel from the appliance. 3. Check for a flue blockage and clean if required. Do not attempt to relight the fire until the cause has been identified and corrected. If necessary, seek professional advice. DO NOT FIT AN EXTRACTOR FAN IN THE SAME ROOM AS THIS APPLIANCE ...
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SEASONAL MAINTENANCE A flue draught of minimum 12 Pascals and a maximum of 15 Pascals is required for satisfactory appliance performance. The flue draught should be checked under fire at high output and if it exceeds the recommended maximum, a draught If the appliance is not to be used for any length of time, e.g. summer months, then stabiliser must be fitted so that the rate of burning can be controlled, and to it is recommended that the appliance is cleaned out thoroughly. Air slides should prevent over firing. be lightly oiled and left partially open to allow air circulation. Regular monitoring of the inside components will identify condensation or water ingress. If these If you have any doubts about the suitability of your chimney, consult your local problems occur, then the appliance needs to be dried and the cause of the dealer / stockist. ...
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Typical Rear Flue Installation with clean out door. Recommended Fuels Seasoned wood – moisture content less than 20% Ideally, the old fireplace should be filled in so that there is a smooth streamlined entry into the flue. Solid Fuel – Anthracite large nuts, briquettes smokeless fuel, IE Ancit, Phurnacite, Taybrite, Homefire Ovals suitable for closed appliances. The length of the horizontal run of the flue pipe must not exceed the flue outlet diameter on the stove – 125mm Please note that when refuelling with solid fuel, do not pile fuel higher than 30 It is essential that all connections between the stove and chimney flue are sealed degrees from the front bar rearwards – over‐fuelling can produce temperatures and made airtight. beyond the designed rating of the appliance, causing damage to internal parts. Both chimney and flue pipe must be accessible for cleaning and if ALL parts of the This appliance is designed to be operated with the door closed, except for chimney cannot be reached through the stove, a soot door must be fitted to refuelling. Not only is it unsafe to operate with the door open but the appliance enable this to be done. efficiency will be significantly reduced Lighting The Stove It is essential that you have two or three small fires before you operate the stove to its maximum heat output. This is to allow the paint to cure and casting to relax and consolidate location. We recommend ‘running in’ procedure after long shutdowns to preserve life of stove. During this you may notice an unpleasant smell. It is not toxic, but for your comfort we would suggest that during this period you leave doors and windows open. First, load the fire with starting fuel i.e. paper, dry kindling timber and / or fire lighters in the mode chosen, either wood or coal. Light the fire at base leaving all air controls open. Allow the fuel to reach a steady glow and build up the fire gradually. Once you have a good fire established across the grate bed, further fuel can be added as required. ...
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The stove can be banked up for long periods. When burning solid fuel empty the Typical Installation For Inglenook Fireplaces – Side View ash pan. Open air controls and let the fire burn brightly for a short period. Refuel and close air controls, the exact setting required will depend on the fuel used and the chimney draw so some trial and error and practice will be necessary. To revive the fire, open air controls until the fire is burning brightly, de‐ash if necessary (solid fuel only) and refuel. Set air controls as required. Solid Fuels We recommend the majority of approved manufactured smokeless fuels. Household coal, which is ‘smokey’ fuel, can also be used but note that different types will give different performances. Use as an incinerator is not recommended as fumes from plastics etc will cause pollution to the atmosphere and will damage stoves internally. PETROLEUM COKE FUELS OR HOUSEHOLD WASTE SHOULD NOT BE BURNT IN THIS APPLIANCE Should any difficulties arise over fuel quality or suitability, consult your local supplier or Solid Fuel Advisory Service. ...
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The Primary Air Sealing Plate is located on the front of the grate. To locate in OPERATION position, slacken the two screws beneath the grate and pull forward, then close the door fully, open door and tighten screws. Primary Air The stove can be recessed in a suitable sized fireplace but a permanent free air gap Primary air is controlled via the sliding vents in the bottom of the door, this of at least 100mm must be left around the sides and top to obtain maximum heat provides a conventional air draught to the bed of the fire. Slide to the left to output and for access to the rear of the stove. There should not be any introduce more air and to the right to reduce the air flow. combustible material within a distance of 600mm from any surface of the stove. Furniture and general soft furnishings should not be within 900mm of any of the Secondary Air stove surfaces including the stove pipe In all instances the stove should be positioned on a non‐combustible hearth. Allow an apron of at least 225mm at the Secondary Air is controlled via the sliding vent above the door, it is this ‘airwash’ front of the stove and 150mm on either side. The hearth on which the stove is to that keeps a clean and uninterrupted view of the fire, also aiding in good be placed should be not less than 125mm thick if the floor is made of combustible secondary combustion of fuel and reducing emissions into the chimney and material, and care should be taken to level the stove and secure the hearth. If environment. existing floors do not have adequate load bearing capacity then suitable modifications to load bearing plates must be adopted Tertiary Air ‐ SIRIUS 645 ONLY When the stove is in the desired position fix brackets to the back feet and mark The Sirius 645 is fitted with a tertiary (third) air control system. Air is bled into the the hearth through the holes, remove the stove, and drill and plug the hearth for ...
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slowing down the rate of burning. This is an after market product and will be of Typical Installation Into Infilled Masonry Fireplaces the type with positive open and closed indication to prevent misunderstanding. THE FLUE DAMPER SHOULD NOT BE FITTED WHEN BURNING SOLID FUELS De‐Ashing It is important that the riddler is used to remove ash to ensure an airflow through the fire bed and allow the fire to burn over the entire area of the grate. Insert the pin on operation tool into hole in riddling rod, draw tool forwards and backwards with a slow positive action. Set rod in back position after de‐ashing. For efficient burning of your appliance, make sure the grate is clear of burnt debris i.e. nails etc. Notes on Wood Burning Wood burns best on a bed of ash and it is therefore only necessary to remove surplus ash from the grate occasionally. Burn only kiln dried or well seasoned wood, which should have been cut, split and stacked under cover for at least 36 months, with free air movement around the sides of the stack to enable it to dry out. Burning wet or unseasoned wood will create tar deposits in the stove and chimney and will not produce a satisfactory heat output. Tar deposits, if allowed to build up, are a major cause of chimney fires. Notes on Solid Fuel Burning Always de‐ash before refuelling and do not let the ash build up to the underside of the grate bars. Solid fuel produces ash, which if allowed to build up, will stifle the air flow through the grate and eventually cause the fire to die. With some solid fuels a residue of burnt fuel or clinker will accumulate on the grate, allow the fire to go out periodically to remove this. It is stressed how important it is to empty the ash pan regularly. Air passing through the fire bed cools the grate. Distortion or burning out the grate bars is nearly always caused by ash being allowed to build up the underside ...
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