IN USA IN2000-L2-LC Operating And Maintenance Instructions Manual

Low concentration ozone analyzer

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Date

ECO#

DEC-98

Mar-99

Sep-99

Oct-00

172

Nov-00

189

OCT-26

311

Operating and Maintenance Instructions

Title: Model IN2000-L2-LC Low Concentration Ozone Analyzer

Operating and Maintenance Instructions

Proprietary: The contents of this document are copyright protected.

Rev

Description

1.0

FIRST RELEASE

1.1

Hi-Lo Alarm Capability

1.2

Flow rate for gas phase measurement

Release to Revision A

Updated Figure 4, Figure 7

Add. Addendum #1069 (pages 29,30)

MODEL IN2000- L2-LC

LOW CONCENTRATION

OZONE ANALYZER

Originator

VJD

CRH

Doc.#:

610-0023-01

Page 1 of 30

Rev.:

Table of Contents

Summary of Contents for IN USA IN2000-L2-LC

Page 1 OCT-26 Add. Addendum #1069 (pages 29,30) MODEL IN2000- L2-LC LOW CONCENTRATION OZONE ANALYZER Operating and Maintenance Instructions Title: Model IN2000-L2-LC Low Concentration Ozone Analyzer Doc.#: Rev.: Operating and Maintenance Instructions 610-0023-01 Proprietary: The contents of this document are copyright protected.
Page 2: Configuration
1/4" MALE VCR™ OTHER: _________________________________ FACTORY INSTALLED OPTIONS: SAMPLE PRESSURE COMPENSATION SAMPLE TEMPERATURE COMPENSATION Other _____________________________________ Title: Model IN2000-L2-LC Low Concentration Ozone Analyzer Doc.#: Rev.: Operating and Maintenance Instructions 610-0023-01 Proprietary: The contents of this document are copyright protected. Page 2 of 30...
Page 3: Table Of Contents
Initial Set Up ................................20 Turning the Unit On and Warming Up ....................... 20 Performing Lamp Calibration..........................21 PROGRAMMABLE PARAMETERS ................21 Description of Programmable Parameters......................21 Title: Model IN2000-L2-LC Low Concentration Ozone Analyzer Doc.#: Rev.: Operating and Maintenance Instructions 610-0023-01 Proprietary: The contents of this document are copyright protected.
Page 4 WARNING/ERROR MESSAGES .................. 26 PERIODIC MAINTENANCE ..................27 Replacing the UV Lamp............................27 ACCURACY AND CALIBRATION ................28 CONTACTING IN USA, INC..................28 Title: Model IN2000-L2-LC Low Concentration Ozone Analyzer Doc.#: Rev.: Operating and Maintenance Instructions 610-0023-01 Proprietary: The contents of this document are copyright protected.
Page 5: General Specification
Supply Voltage 100/115 - 220/240 VAC, 50/60 Hz, Selectable Environmental Operating Conditions 5-45°C; 0-95% RH noncondensing Specifications subject to change without notice. Title: Model IN2000-L2-LC Low Concentration Ozone Analyzer Doc.#: Rev.: Operating and Maintenance Instructions 610-0023-01 Proprietary: The contents of this document are copyright protected.
Page 6: Cautions And General Notes
(i.e., critical medical) applications or (b) any nuclear facility applications. IN USA™ will not knowingly sell this product for use in such applications. Use of the IN USA™ product in connection with medical or like treatment cannot be reasonably expected to produce accurate monitorings of therapy or treatment, and may cause failure of the life-support device or significantly affect its safety or effectiveness.
Page 7: General Description
The front panel mounting “ears” are not robust enough to support the weight of the unit. Figure 3 provides mechanical dimensions for the NEMA 4X enclosure. Title: Model IN2000-L2-LC Low Concentration Ozone Analyzer Doc.#: Rev.:...
Page 8 Figure 1: Bench Top Dimensions 8.50 [216MM] 18.18 [481MM] 16.85 [428MM] Title: Model IN2000-L2-LC Low Concentration Ozone Analyzer Doc.#: Rev.: Operating and Maintenance Instructions 610-0023-01 Proprietary: The contents of this document are copyright protected. Page 8 of 30 © 1998 by IN USA, INC.
Page 9 Figure 2: 19" Rack Dimensions 19.00 [483MM] 18.18 [481MM] 16.85 [428MM] Title: Model IN2000-L2-LC Low Concentration Ozone Analyzer Doc.#: Rev.: Operating and Maintenance Instructions 610-0023-01 Proprietary: The contents of this document are copyright protected. Page 9 of 30 © 1998 by IN USA, INC.
Page 10 Figure 3 Wall Mounted, NEMA 4X, Mechanical Dimensions Front View Title: Model IN2000-L2-LC Low Concentration Ozone Analyzer Doc.#: Rev.: Operating and Maintenance Instructions 610-0023-01 Proprietary: The contents of this document are copyright protected. Page 10 of 30 © 1998 by IN USA, INC.
Page 11 Figure 3 Wall Mounted, NEMA 4X, Mechanical Dimensions (Continued) Rear View Title: Model IN2000-L2-LC Low Concentration Ozone Analyzer Doc.#: Rev.: Operating and Maintenance Instructions 610-0023-01 Proprietary: The contents of this document are copyright protected. Page 11 of 30 © 1998 by IN USA, INC.
Page 12 Figure 3 Wall Mounted, NEMA 4X, Mechanical Dimensions (Continued) Side Views Title: Model IN2000-L2-LC Low Concentration Ozone Analyzer Doc.#: Rev.: Operating and Maintenance Instructions 610-0023-01 Proprietary: The contents of this document are copyright protected. Page 12 of 30 © 1998 by IN USA, INC.
Page 13: Electrical Installation
NEMA 4 Enclosure Signal Connections - Field Wiring The L2-LC produces analog and digital serial data outputs. It also provides contacts for field wiring of alarms and instrument relays. Title: Model IN2000-L2-LC Low Concentration Ozone Analyzer Doc.#: Rev.: Operating and Maintenance Instructions 610-0023-01 Proprietary: The contents of this document are copyright protected.
Page 14 The alarm relays are Form-C, Single Pole, Double Throw (SPDT), Break before Make relay, with contact ratings of 5 Amp at 250 VAC, resistive load. They are normally de-energized; that is, only under alarm conditions will they energize. Title: Model IN2000-L2-LC Low Concentration Ozone Analyzer Doc.#: Rev.:...
Page 15 Table 3: RS-232 Connector Pin-out PIN # DESCRIPTION Transmitted Data (TXD) Received Data (RXD) Signal Ground (GND) Title: Model IN2000-L2-LC Low Concentration Ozone Analyzer Doc.#: Rev.: Operating and Maintenance Instructions 610-0023-01 Proprietary: The contents of this document are copyright protected.
Page 16: Sample Gas Connections
MAIN and EXH above. CAUTION: USE ONLY MATERIALS SUITABLE FOR OZONE SERVICE. CONSULT WITH IN USA, INC. FOR ADVICE ON MATERIALS. CAUTION: EXPOSURE TO OZONE IS HAZARDOUS. ENSURE THAT ALL GAS CONNECTIONS ARE TIGHT AND THAT NO LEAKS EXIST.
Page 17: Front Panel Description
SCROLL INCREMENT SELECT The front panel of the NEMA version of the unit is illustrated in Figure 6. Figure 6: Front Panel, NEMA Unit Title: Model IN2000-L2-LC Low Concentration Ozone Analyzer Doc.#: Rev.: Operating and Maintenance Instructions 610-0023-01 Proprietary: The contents of this document are copyright protected.
Page 18: Digital Readout Description
GAS SAMPLE PORTS NOT USED IN MODEL L2-LC AC POWER RECEPTACLE FIELD WIRING TERMINAL BLOCK Title: Model IN2000-L2-LC Low Concentration Ozone Analyzer Doc.#: Rev.: Operating and Maintenance Instructions 610-0023-01 Proprietary: The contents of this document are copyright protected. Page 18 of 30...
Page 19 "INLET" and "OUTLET" which are use to bring the sample gas in and the exhaust of the analyzer out respectively. Figure 8. Port Location, NEMA Enclosure Title: Model IN2000-L2-LC Low Concentration Ozone Analyzer Doc.#: Rev.: Operating and Maintenance Instructions 610-0023-01 Proprietary: The contents of this document are copyright protected.
Page 20: Preparation For Operation
232 output connector . Connect the desired sample point to the MAIN gas port using clean Teflon tubing, keeping the sample line as short as possible. It is highly recommended to use the Teflon element filter (supplied by IN USA) to remove particulate matter from the gas sample. Turning the Unit On and Warming Up Turn the instrument on by actuating the Power switch located in the rear panel.
Page 21: Performing Lamp Calibration
HYSTERESIS This parameter is only relevant for alarms that are Unlatched. After a High alarm is triggered, the ozone concentration level must drop below the threshold value less the Title: Model IN2000-L2-LC Low Concentration Ozone Analyzer Doc.#: Rev.: Operating and Maintenance Instructions 610-0023-01 Proprietary: The contents of this document are copyright protected.
Page 22: Operating And Maintenance Instructions 610-0023-01 C
The L2-LC features a Simulation mode which allows for testing of the analog outputs. The Simulation mode can be accessed only in Program mode. (See the Programming Programmable Parameters section.) Title: Model IN2000-L2-LC Low Concentration Ozone Analyzer Doc.#: Rev.: Operating and Maintenance Instructions 610-0023-01 Proprietary: The contents of this document are copyright protected.
Page 23: Operating Parameters
Refer to Figure 9, which illustrates how to move within the available parameter items. The SCROLL key allows movement horizontally along menu items. The ENTER key moves you vertically within a menu item. Title: Model IN2000-L2-LC Low Concentration Ozone Analyzer Doc.#: Rev.:...
Page 24 (flashing square) over the digit to be changed, then use DIGIT INCREMENT key (up arrow " ⇑ ") to change the value of the digit between 0 and 9. Title: Model IN2000-L2-LC Low Concentration Ozone Analyzer Doc.#: Rev.:...
Page 25 Alarm 1 ------------------Alarm 2 Enable/Disable ----- Threshold ---- Hysteresis -----Latching Enable/Disable ----- Threshold ---- Hysteresis -----Latching (*) Note: Time and Date are available, as a factory installed option. Title: Model IN2000-L2-LC Low Concentration Ozone Analyzer Doc.#: Rev.: Operating and Maintenance Instructions 610-0023-01 Proprietary: The contents of this document are copyright protected.
Page 26: Warning/Error Messages
Note: (1) Alarm #1 and Alarm #2 are programmable alarms. (Refer to Programmable Parameter Section). (2) Contact IN USA Technical Support for instruction on how to proceed to adjust the UV Lamp (3) Pressing the "E" key will remove diplayed message eventhough condition persisits. IE relay (if involved), will remain in "ERROR"(de-energized) status .
Page 27: Periodic Maintenance
Perform a Bulb Calibration procedure after warm up. Use only UV lamps purchased from or approved by IN USA. The L2-LC will not operate properly and could be severely damaged if the improper lamp is used.
Page 28: Accuracy And Calibration
NIST and, consequently, the units themselves are NIST traceable. A certificate of calibration is issued with each unit. Further details on this procedure are available from IN USA, Inc. Many end users opt to send instruments to our facility on a yearly scheduled basis for recertification. Please consult with IN USA, Inc.
Page 29: Title: Model In2000-L2-Lc Low Concentration Ozone Analyzer
• Y is an integer figure equal to the Analog Output High Setting, expressed in ppm (Typically equal to the full Range of the unit) Title: Model IN2000-L2-LC Low Concentration Ozone Analyzer Doc.#: Rev.: Operating and Maintenance Instructions 610-0023-01 Proprietary: The contents of this document are copyright protected.
Page 30 0.000 1.000 1.000 0-400 0.000 0.250 0.250 Title: Model IN2000-L2-LC Low Concentration Ozone Analyzer Doc.#: Rev.: Operating and Maintenance Instructions 610-0023-01 Proprietary: The contents of this document are copyright protected. Page 30 of 30 © 1998 by IN USA, INC.