ilco 045 HD Instruction Manual
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ilco 045 HD Instruction Manual

Performance series
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045 HD

INSTRUCTION MANUAL

IMPORTANT! Read these instructions before you use your new 045 HD Key Machine.
Ensure that all safety recommendations are followed!
See page 3 for instructions.

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Summary of Contents for ilco 045 HD

  • Page 1: Instruction Manual

    045 HD INSTRUCTION MANUAL IMPORTANT! Read these instructions before you use your new 045 HD Key Machine. Ensure that all safety recommendations are followed! See page 3 for instructions.

  • Page 2: Table Of Contents

    When seeking service information about this machine, Performance Series key machine. It properly identifies your refer to Model No. 045 HD and the part number desired model and assures you will receive correct parts, if and (see pages 6 to 8). Note that many parts are not inter- when you require replacement parts.
  • Page 3 If the machine is under warranty, supplied with a three-prong power plug which should contact KABA ILCO at the address printed on the be used with a properly grounded three-prong outlet cover. (KABA ILCO also offers repair service for out- only.

  • Page 4: Safety Information

    HD delivers excellent performance at an economical Unpacking instructions Your 045 HD key machine has been shipped to you in a ing oil. The machine is adjusted at the factory and test sturdy, specially cushioned container to prevent the pos- keys have been cut on it, but it is recommended that you sibility of damage during handling and shipment.

  • Page 5: Operating Parts (Illustrated)

    OPERATING PARTS Key gauge Safety hood assembly Safety shield Depth Dial Nylon brush Cutter guide Wing nut Carriage Carriage On / Off shaft power switch Vise jaw assembly Operating parts identification Part no. Identification 024B-1 Carriage 025-3X Vise jaw assembly 025-8 Wing nut 045-23...

  • Page 6: Exploded View

    EXPLODED VIEW...
  • Page 7 EXPLODED VIEW...

  • Page 8: Exploded View Parts List / Unpacking / Test Keys

    EXPLODED VIEW PARTS LIST Refer to pages 6-7 for illustration Ref. Part no. Description Ref. Part no. Description 045HD-1 Carriage 024B-79 Key gauge spring 045HD-1X Carriage assembly 024B-84 Clip 025-2 Carriage stud 045HD-86X Safety hood assembly 045HD-3X Vise jaw assembly (Super Jaw 3) 045HD-87 Safety shield 025-4...

  • Page 9: How To Duplicate Keys

    Proper key cutting techniques The 045 HD key machine is shipped completely assem- Even though your 045 HD key machine is designed to bled except for the carriage handle. Upon unpacking the make key cutting fast, efficient and accurate, operator machine, locate the carriage handle and thread it into skill is important.
  • Page 10 Figure 2 Using the four-way vise jaws Super Jaw 2 Your 045 HD is equipped with the KABA ILCO versatile vise jaw shown Four-way, Super Jaw 3 vise jaws. They feature four gripping a typical unique clamping surfaces to securely grip virtually any automotive key typical cylinder key (see Fig.
  • Page 11 HOW TO DUPLICATE KEYS Aligning keys in the vise jaws Aligning keys in the vise jaws Keys with shoulders Keys without shoulders WARNING: Do not install or remove keys unless On keys such as the Ford double-sided key, which do the off/on switch is in the off position.

  • Page 12: The Cutting Operation / Replacing The Cutter

    THE CUTTING OPERATION / REPLACING THE CUTTER General Operating Sequence Replacing the Cutter WARNING: Do not install or remove keys unless The P-23XMC cutter used on this machine is 2 ⁄ ” in the off/on switch is in the off position. diameter, .093”...

  • Page 13: Adjustments

    ADJUSTMENTS Adjusting for depth of cut be a high point on the cutter; the adjustment should be made to the high point. If the cutter does not touch the To ensure safety, UNPLUG machine from its power key blank after one rotation, proceed to change the ad- source before adjusting for depth of cut.
  • Page 14 ADJUSTMENTS Adjusting for spacing There is no adjustment for spacing. However, if a key gauge assembly is ever replaced, the key gauge must be fitted to the machine after it has been installed. To do this, first install a pattern key and key blank and align these against the cutter guide and cutter.
  • Page 16 Kaba Ilco Corp. P O Box 2627 (27802) 400 Jeffreys Rd., Rocky Mount, NC 27804 Tel.: (252) 446-3321 • Fax: (252) 446-4702 www.kaba-ilco.com Printed in USA 125191...

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