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Summary of Contents for Bolton Tools ZX1048P
- Page 1 MODEL ZX1048P and ZX1048PD Milling and Drilling Machine with Rotary Head OPERATION INSTRUCTION Number of machine___________________...
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Page 4: Work Environment
1. Attention 1.1 Inspection and acceptance Please check carefully when open the package and make sure no parts are missing. 1.2 Safety Please read the operation manual carefully before the installation and adjustment of the machine,when finish the installation,check all tile details and trial run the machine idyll before put it into operation. - Page 5 3.3 Remove all the anti-rust coating or grease from the machine. Fill the machine with lubricant. Run the machine from low to high speed and check if is normal. 3.4 There’s a reliable ground protection the ground wire must be connected properly before it in operation.
- Page 6 handle in front of machine or descend the working table to the idea position, finally clamp the clamping shaft(1). 4. The Auto-Feeding and Manual-Feeding for it’s spindle sleeve can be realized. Auto-Feeding,pls engage safety clutch handle(16),then engage the Tri-union sliding gear with three gears by Handle(15).
- Page 7 9. If the machine don’t work well or have irregular noise, Please immediately shut off machine. ⅢTechnical data type unit ZX1048PD ZX5325Z ZX1048P Max.drilling inch 2″ 2″ 2″ diameter Max.milling inch 1″...
- Page 8 200mm depth hole needed under the vertical lead-screw on the ground. Ⅳ.Operation instruction 1.preparation before start You’d better consult operation instruction before starting. Familiarize yourself with the structure of the machine and master the uses of each part and operating manual. Before starting the machine,clean away rust inhibitor and dirty on the smooth,then smear it with lubricating oil,especially on guide,guide screw and other contact surfaces which have relative shift.
- Page 9 4. Adjustment if rotary of working table If you need rotary in aclination of working table in horizontal plane loose horizontal feeding handle,rotary the working table to such degree angle and then tight the rotary plate locking screw. 5.Lifting and locking working table Loose lift locking bolt and lift locking screw-nail, the lift handle,put the working table in needed position and then lock them.
- Page 10 (2)Micro feeding of main axle: Puch on the micro-feeding clutch handle,keep it engaged then rotate micro-feeding hand wheel. (3)Position fixed of main axle: If you want to fix position of main axle,loose the position fixed bolt,set the bolt on the needed position and tight it.If you don’t need fix position,you must position,you must loose the fix position bolt.
- Page 11 2.This machine use single phase motor,turning and reverse speed is controlled by combined switch.see details in electrical schematic diagram. 3.If you use power feeding apparatus,you must supply with A.C voltage 110V/50Hz,transformed by 150VA control transformer pay more attention to this point. ZX1048P PACKING LIST...
- Page 12 Number of machine: name specification Q’ty remarks Drill chuck Φ1~Φ13 Connecting bar with ISO40 or MT4 clamping apparatus ISO30 or R8 ISO40 or MT4 Boring bar ISO30 or R8 Pull rod Six edges spanner S6 S8 Double –head spanner 19~17 24 Reduction sleeve Machine vice ISO40 or MT4...
- Page 19 A.Boday NAME Q’TY NAME Q’TY Base Dust cover (long) Column Dust cover (right) Knee Wedge Support(test) Lock screw Rotary base Press bar Handle ball Lead screw Bolt Bearing Handle bar Bolt Handle collar Support collar Handle Washer Taper gear Tow-tooth gear Anti-back Washer Scale ring Collar...
- Page 21 B.table NAME Q’TY NAME Q’TY Saddle Rotary base Washer Work table Hand wheel Water tube connection Scale ring Dust cover Screw Bearing Oil cup Left support plate Handle Bearing Cover Lead screw Screw Lead screw nut Wedge Collar Adjust screw Power feed Cap-shaped nut Copper gear...
- Page 23 Z-Head NAME Q’TY NAME Q’TY Gear box Sleeve Crescent ring Bearing Block Crescent ring Bracket base Screw Screw Gear shaft Limited block Sleeve Spring Spring Guide plate Crescent ring Sleeve Bevel gear Shaft Crescent ring Crescent ring Shaft Screw Fixed base Handle base Plunger Screw...
- Page 24 Z-Head NAME Q’TY NAME Q’TY Sleeve Guide bar Cover Screw Teeth shaft Bearing Spindle shaft Pin shaft Gear sleeve Gear Gear Bearing Crescent ring Sleeve Bearing Crescent ring Crescent ring Gear Bearing Gear Gear shaft Bearing Cover Screw Spindle Cam ring Bearing Spindle sleeve Bearing...
- Page 26 Z-Head box NAME Q’TY NAME Q’TY Housing Handle Cover Screw Handle Handle-ball Oil plunger Sleeve Oil plunger Crescent ring Screw Sealed ring Lift fork Oil -seal base Link block Sealed ring Oil seal Crescent ring Bearing Shaft Spindle sleeve Sealed ring Sleeve Sleeve Screw...
- Page 27 Z-Head box NAME Q’TY NAME Q’TY Sealed ring Screw Oil seal Gear shaft Gear Gear Bearing Plunger Sealed ring Bearing Gear Gear Crescent ring Steel ball Spring Screw Spindle shaft Gear Screw Steel ball Spring Washer Gear Bearing Plunger Sealed ring Bearing Gear Gear shaft...
- Page 33 G BELT HEAD PART...
- Page 34 G BELT HEAD PART...
- Page 35 G BELT HEAD PART...
- Page 36 G BELT HEAD PART...
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Page 37: Quality Certificate
DRILLING & MILLING MACHING QUALITY CERTIFICATE ACCURACY TESTING LIST... - Page 38 a.horizontal 0.04/1000 Flatness b.cross 0.04/1000 Worktable flatness 0.04/200 a.end spindle 0.02 face Run out of spindle bore b.100mm 0.05 spindle face a.longitudinal 0.10/100 The perpendicular between spindle and table b.cross 0.10/100 The perpendicular between sleeve vertical 0.12/100 moving and table cross moving The parallelism between a.horizontal 0.05/100...
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