Hammerhead R-150 Owner's Manual
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Hammerhead R-150 Owner's Manual

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  • Page 2 POLARIS® and HAMMERHEAD® are trademarks of POLARIS Industries Inc. Copyright 2016 POLARIS Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Introduction ......4 Safety ....... . . 7 Features and Controls .

  • Page 4: Introduction

    INTRODUCTION The R150 is an off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and sym- bols are used.
  • Page 5 WARNING Failure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. Your HAMMERHEAD vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than cars, trucks or other off-road vehicles. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.

  • Page 6: Vehicle Identification Numbers

    INTRODUCTION Vehicle Identification Numbers Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. Vehicle Identification Number Engine Serial Number (On Frame Behind Driver Seat) (On Engine Case and Air Filter) Manufacturing Data Label (On Driver Side Floorboard) Vehicle Model Number: ___________________________________________________...

  • Page 7: Safety

    SAFETY Equipment Modifications Your HAMMERHEAD vehicle is designed to provide safe operation when used as directed. WARNING! Modifying this vehicle in any way can change the top speed, stability and handling performance of this vehicle. Modifications that increase speed, decrease stability or change performance may present a greater risk to inexperienced or younger operators and could result in loss of control and serious injury or death.

  • Page 8: Safe Riding Gear

    SAFETY Safe Riding Gear The driver and passenger must wear helmet, eye protection, gloves, long-sleeve shirt, long pants, over-the-ankle boots and seat belt at all times. Protective gear reduces the chance of injury. Helmet Eye Protection Long Sleeves Gloves Long Pants Over-the-Ankle Boots...

  • Page 9: Eye Protection

    Safe Riding Gear Helmet Wearing a helmet can prevent a severe head injury. Whenever riding this HAMMERHEAD vehicle, always wear a helmet that meets or exceeds established safety standards. Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label.
  • Page 10 SAFETY Safety Warnings WARNING Failure to operate this vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual. Be sure to read all of the following warnings about driving hazards and how to avoid them.
  • Page 11 SAFETY Safety Warnings Rider Height Minimum 2 in (5 cm) Some riders may be too tall to ride safely in this vehicle. Do not operate or ride in this vehicle if the clearance between the top of your helmet and the brush bars is less than 2 inches (5 cm).

  • Page 12: Protective Apparel

    SAFETY Safety Warnings Protective Apparel Riding in this vehicle without wearing an approved helmet and protective eyewear increases the risk of serious injury in the event of an accident. Operator and passenger must always wear an approved helmet that fits properly and eye protection (goggles or face shield).

  • Page 13: Operating At Excessive Speeds

    SAFETY Safety Warnings Operating at Excessive Speeds Operating this vehicle at excessive speeds increases the operator's risk of losing control. Always operate at a speed that's appropriate for the terrain, the visibility and operating conditions, your skills and experience and your passengers’...

  • Page 14: Improper Hill Climbing

    SAFETY Safety Warnings Driving Downhill Improperly Driving down a hill improperly could cause loss of control or rollover. Always follow proper procedures for driving down a hill as described in this owner’s manual. See page 37. Improper Hill Climbing Improper hill climbing could cause loss of control or rollover.

  • Page 15: Operating In Unfamiliar Terrain

    SAFETY Safety Warnings Operating in Unfamiliar Terrain Failure to use extra caution when operating on unfamiliar terrain could result in an accident or rollover. Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause loss of control or rollover. Travel slowly and use extra caution when operating on unfamiliar terrain.
  • Page 16 SAFETY Safety Warnings Operating Over Obstacles Improperly operating over obstacles could cause loss of control or rollover. Before operating in a new area, check for obstacles. Never attempt to operate over large obstacles such as large rocks or fallen trees. Always follow the proper procedures outlined in this manual when operating over obstacles.

  • Page 17: Operating A Damaged Vehicle

    SAFETY Safety Warnings Operating a Damaged Vehicle Operating a damaged vehicle can result in an accident. After any rollover or other accident, have a qualified service dealer inspect the entire machine for possible damage, including (but not limited to) seat belts, rollover protection devices, brakes, throttle and steering systems.
  • Page 18 If an informational or graphic label becomes illegible or comes off, contact your HAMMERHEAD dealer to purchase a replacement. Replacement safety labels are provided by HAMMERHEAD at no charge. WARNING! This utility vehicle can be hazardous to operate if driven carelessly.
  • Page 19 SAFETY Safety Labels and Locations WARNING! Loss of control, collision, or getting caught in moving parts can result in serious injuries. • No operation under age of 16 allowed. • Wear a D.O.T. approved motorcycle helmet. • Secure long hair and loose clothing. •...

  • Page 20: Features And Controls

    FEATURES AND CONTROLS Component Locations Plastic Top Brush Guards Dump Headlights Parking Brake Shifter Lever Indicator 12V Auxiliary Plug Headlights Horn/ Ignition Turn Signals...

  • Page 21: Seat Belt Inspection

    FEATURES AND CONTROLS Seat Belts This HAMMERHEAD vehicle is equipped with seat belts for all riders. ALWAYS make sure the seat belts are secured for the operator and passenger before riding. 3-Point Seat Belts To wear the 3-point seat belts properly, do the following: 1.

  • Page 22: Ignition Switch

    FEATURES AND CONTROLS Switches Ignition Switch The ignition switch is a three-position, key-operated switch. The key can be removed from the switch when it is in the OFF position. All electrical circuits are switched off. The key can be removed in this position. All electrical circuits are supplied with power, and the headlights and taillights are operable.

  • Page 23: Auxiliary Outlet

    FEATURES AND CONTROLS Auxiliary Outlet The vehicle is equipped with a 12-volt accessory outlet on the dash. Use the outlet to power an auxiliary light or other optional accessories or lights. For service, the dash outlet connection is under the dash. Horn The vehicle is equipped with horn.

  • Page 24: Drive Select Lever

    FEATURES AND CONTROLS Drive Select Lever D: Drive Drive Select Lever N: Neutral R: Reverse The drive select lever is used to shift your vehicle into Drive, Neutral, and Reverse (D, N, R). Tip: Sometimes it may be difficult to select into the drive due to a locked-up transmission.

  • Page 25: Brake Pedal

    FEATURES AND CONTROLS Brake Pedal Depress the brake pedal to slow or stop the vehicle. Apply the brakes while starting the engine. Throttle Pedal Push the pedal down to increase engine speed. Spring pressure returns the pedal to the rest position when released.

  • Page 26: Operation

    Vehicle Break-in Period The break-in period for your new HAMMERHEAD vehicle is defined as the first five (5) hours of operation. No single action on your part is as important as a proper break-in period.
  • Page 27 OPERATION Vehicle Break-in Period Engine and Drivetrain Break-in 1. Fill the fuel tank with gasoline. Always exercise extreme caution whenever handling gasoline. See “Refueling” on page 17. 2. Check the oil level. See page 47. Add the recommended oil as needed to maintain the oil level in the safe operating range.
  • Page 28 OPERATION Pre-Ride Inspection Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition. Item Remarks Page Brake system/pedal travel...

  • Page 29: Safe Operation Practices

    4. Engine exhaust fumes are poisonous. Never start the engine or let it run in an enclosed area. 5. Never operate with accessories not approved by HAMMERHEAD for use on this vehicle. 6. Operate this vehicle off-road only. Never operate the vehicle on pavement or on any public street, road or highway, including dirt and gravel roads.

  • Page 30: Starting The Engine

    OPERATION Starting the Engine 1. Sit in the driver’s seat and fasten the seat belt. 2. Place the transmission in neutral. Set the parking brake. 3. Apply the brakes. 4. If the engine is cold, use full choke by pulling the choke all the way out.

  • Page 31: Stopping The Engine

    OPERATION Stopping the Engine 1. Release the throttle pedal completely and brake to a complete stop. 2. Place the transmission in neutral. 3. Set the parking brake. 4. Stop the engine. 5. Turn key to off position Braking 1. Release the throttle pedal completely. (When the throttle pedal is released completely and engine speed slows to near idle, the vehicle has no engine braking.) 2.
  • Page 32 OPERATION New Operator Driving Procedures 1. Read and understand this owner's manual and all warning and instruction labels before operating this vehicle. 2. Visit the Recreational Off-Highway Vehicle Association web site (rohva.org) and take the free on-line training course. Hands-on training is also available through ROHVA.
  • Page 33 OPERATION New Operator Driving Procedures 7. Select a level open area to practice driving. Make sure you have permission to drive in this area. 8. Sit in the driver's seat and fasten the seat belt. 9. Make sure all passengers secure their seat belts. 10.

  • Page 34: Driving With A Passenger

    OPERATION Driving with a Passenger 1. Complete the New Operator Driving Procedures outlined on pages 32-33. 2. Perform the pre-ride inspection. See page 28. 3. Do not carry a passenger until you have at least four hours of driving experience with this vehicle. 4.

  • Page 35: Driving On Slippery Surfaces

    OPERATION Driving on Slippery Surfaces When driving on slippery surfaces such as wet trails, loose gravel, sand or ice, be alert for the possibility of skidding and sliding. Follow these precautions when driving in slippery conditions: 1. Slow down before entering slippery areas. 2.
  • Page 36 OPERATION Driving Uphill Whenever traveling uphill, follow these precautions: 1. Always check the terrain carefully before ascending a hill. Never drive on hills with excessively slippery or loose surfaces. 2. Avoid excessively 15° maximum steep hills (15° maximum). 3. Drive straight uphill.

  • Page 37: Driving Downhill

    OPERATION Driving on a Sidehill (Sidehilling) Driving on a sidehill is not recommended. Driving on a sidehill improperly cause loss of control or rollover. If crossing a hill is unavoidable, follow these precautions: 1. Drive slowly and use extreme caution. 2.

  • Page 38: Driving Through Water

    If your vehicle becomes immersed or is operated in water that exceeds the floor level, service is required before starting the engine. Your HAMMERHEAD dealer can provide this service. If it's impossible to bring the vehicle in before starting the engine, perform the service outlined on page 68, and take the vehicle in for service at the first opportunity.

  • Page 39: Driving Over Obstacles

    OPERATION Driving Over Obstacles Follow these precautions when driving over obstacles: 1. Always check for obstacles before driving in a new area. 2. Look ahead and watch the terrain. Always be alert for hazards such as logs, rocks and low hanging branches. 3.

  • Page 40: Emission Control Systems

    EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements and local noise level requirements. Crankcase Emission Control System This engine is equipped with a closed crankcase system. Blow-by gases are forced back to the combustion chamber by the intake system.

  • Page 41: Maintenance

    Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your vehicle. An authorized HAMMERHEAD dealer can perform any service that may be necessary for your vehicle. HAMMERHEAD also recommends HAMMERHEAD parts for emissions-related service, however equivalent parts can be used.

  • Page 42: Periodic Maintenance Chart

    Description ► Perform these operations more often for vehicles subjected to severe use. Have an authorized HAMMERHEAD dealer or other qualified person per- form these services. WARNING! Improperly performing the procedures marked with a “D” could result in component failure and lead to serious injury or death. Have an authorized HAMMERHEAD dealer or other qualified person perform these services.
  • Page 43 Perform a Break-in Oil (break-in) Change at one month Drive chain Monthly Adjust and lubricate (break-in) ► Perform these procedures more often for vehicles subjected to severe use. D Have an authorized HAMMERHEAD dealer or other qualified person perform these services.
  • Page 44 ► Spark plug 600 (1000) Check, Replace as necessary, torque to specification ► Perform these procedures more often for vehicles subjected to severe use. D Have an authorized HAMMERHEAD dealer or other qualified person perform these services.
  • Page 45 36 M 3000 (4800) Clean out D Toe adjustment Inspect periodically; adjust when parts are replaced ► Perform these procedures more often for vehicles subjected to severe use. D Have an authorized HAMMERHEAD dealer or other qualified person perform these services.

  • Page 46: Lubrication Recommendations

    MAINTENANCE Lubrication Recommendations Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 41, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication interval. Item Lube Method...

  • Page 47: Oil Recommendations

    Oil Recommendations Always check and change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 41. HAMMERHEAD recommends the use of 10w40 Conventional Engine Oil for this vehicle. NOTICE: Mixing brands or using a non-recommended oil may cause serious engine damage.
  • Page 48 MAINTENANCE Engine Oil Oil Change 1. Position the vehicle on a level surface. Set the parking brake. 2. Clean the area around the pre-filter plug. 3. Start the engine. Allow it to idle for two to three minutes. 4. Stop the engine. Hot oil can cause burns to skin.
  • Page 49 MAINTENANCE Oil Change 8. The external oil filter is located behind the driver’s seat in front of the battery tray. The screw on the oil filter should be replaced when oil is changed. With the oil drained from the crankcase, unscrew the oil filter and replace with a new one.
  • Page 50 MAINTENANCE Oil Change 14. Start the engine. Allow it to idle for one to two minutes. 15. Stop the engine and inspect for leaks. 16. Check the oil level. Add oil as needed to bring the level to the upper mark on the dipstick.

  • Page 51: Fluid Change

    MAINTENANCE Transmission (Main Gearcase) Always check and change the fluid at the intervals outlined in the Periodic Maintenance Chart beginning on page 41. HAMMERHEAD recommends the use of AGL Gearcase Lubricant & Transmission Fluid for this vehicle. Fluid Check Fill Plug The fill plug is located on the rear of the gearcase.

  • Page 52: Drive Chain Lubrication

    MAINTENANCE Drive Chain Lubrication Lubricate the drive chain with chain spray lube or an approved chain lube at the general lubrication interval specified in the Periodic Mainte- nance Chart beginning on page 41. Lubricate more often under severe use, such as in dirty or wet conditions. NOTICE: Washing the drive chain with a high pressure washer or gasoline can cause premature wear and drive chain failure.

  • Page 53: Parking Brake Adjustment

    MAINTENANCE Parking Brake Adjustment 1. Inspect and perform any needed service on the brake pads before adjusting the parking brake. 2. Position the vehicle on a level surface. Place the transmission in neutral. 3. Carefully elevate the rear of the vehicle slightly. Use an appropriate lift.

  • Page 54: Spark Plug

    (12-15 Nm) (23-27 Nm) NOTICE: Using non-recommended spark plugs can result in serious engine damage. Use HAMMERHEAD-recommended spark plugs or their equivalent. See page 79. Spark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine is warmed up and the vehicle is driven at higher speeds.
  • Page 55 MAINTENANCE Spark Plug Spark Plug Removal and Replacement 1. Use a spark plug wrench to remove the spark plug. 2. Inspect the spark plug each time you change the oil. The electrodes should be kept clean and free of carbon. The presence of carbon or excess oil will reduce proper engine performance.

  • Page 56: Intake Valve Clearance Adjustment

    MAINTENANCE Valve Adjustment Procedure NOTE: In order to properly set the valves, the engine must be at TDC on the compression stroke. To find TDC on the compression stroke, roll the engine over until the intake valve closes and stop at TDC. Intake Valve Clearance Adjustment 1.

  • Page 57: Cvt Drying

    • Always follow all recommended maintenance procedures. See your HAM- MERHEAD dealer, or other qualified person, for service and repair assistance. • This CVT system is intended for use on HAMMERHEAD products only. Do not install it in any other product.

  • Page 58: Filter Systems

    MAINTENANCE Filter Systems Air Filter Always change the air filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 41. 1. The air filter box must be completely Bolt removed to access the air filter. To remove, loosen the two (2) bolts securing the box to the frame, as well as the attached intake clamp.

  • Page 59: Throttle System

    Never start or operate this vehicle if it has a sticking or improperly operating throttle pedal. Immediately contact your HAMMERHEAD dealer or other qualified person for service if throttle problems arise. Always check the pedal for free movement and return before starting the engine and occasionally during operation.

  • Page 60: Throttle Freeplay Adjustment

    MAINTENANCE Throttle System Throttle Freeplay Adjustment Access the throttle cable adjuster through the right front wheel well. 1. Slide the cable adjuster boot off the cable adjuster. 2. Squeeze the end of the rubber boot and slide it far enough to expose the end of the in-line cable adjuster.

  • Page 61: Brake Inspection

    MAINTENANCE Brakes The front and rear brakes are hydraulic disc type brakes activated by the brake pedal. See page 25. Always check brake pedal travel and the brake fluid reservoir level before each use of the vehicle. When applied, the brake pedal should feel firm.

  • Page 62: Brake Fluid

    Inspect the level of the brake fluid before each operation. If the fluid level is low add DOT 4 brake fluid only. See page 90 for the part numbers of HAMMERHEAD products. After opening a bottle of brake fluid, always discard any unused portion.

  • Page 63: Steering Wheel Inspection

    2. Lightly turn the steering wheel left and right. 3. If there is excessive freeplay or strange noises, or the steering feels rough or “catchy,” have the steering system inspected by an authorized HAMMERHEAD dealer or other qualified service facility before operating the vehicle. Shock Spring Adjustment The front and rear shock absorber springs are adjustable to increase or decrease spring tension.

  • Page 64: Toe Alignment

    WARNING! Severe injury or death can result from improper toe alignment and adjustment. Do not attempt to adjust tie rod alignment. All tie rod adjustments should be performed by an authorized HAMMERHEAD dealer or other qualified service facility. 1. Position the vehicle on a level surface.

  • Page 65: Tire Tread Depth

    Improper tire inflation or the use of non-standard size or type of tires may adversely affect vehicle handling, which could result in vehicle damage or personal injury. Always maintain proper tire pressure. Always use HAMMERHEAD-approved size and type of tires for this vehicle when replacing tires. Tire Tread Depth Always replace tires 1/8"...

  • Page 66: Wheel Nut Torque Specifications

    Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. Your HAMMERHEAD dealer can assist. Wheel Nut Torque Specifications Check the wheel nut torques occasionally and when they've been loosened for service.

  • Page 67: Headlamp Replacement

    MAINTENANCE Lights Headlamp Replacement If the headlamps do not operate, replace the light assembly. Your dealer can assist. Tail Light Lamp Replacement If the brakelight doesn't work, the lamp may need to be replaced. 1. Remove the two screws securing the lens cover.

  • Page 68: Vehicle Immersion

    9. Attempt to start the engine. If necessary, repeat the drying procedure. 10. Take the vehicle in for service as soon as possible, whether you succeed in starting it or not. Your HAMMERHEAD dealer can provide the required service. 11. If water has been ingested into the transmission follow the...
  • Page 69 MAINTENANCE Battery WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last. WARNING Battery electrolyte is poisonous.

  • Page 70: Battery Removal

    MAINTENANCE Battery Battery Removal 1. The battery can be accessed from he rear of the vehicle, behind the driver’s seat. Remove strap and battery cover. 2. On conventional batteries, remove the battery vent tube (sealed batteries do not have a vent tube).
  • Page 71 Battery Tender can be left connected during the storage period, and will automatically charge the battery if the voltage drops below a pre- determined point. See page 90 for the part numbers of HAMMERHEAD products. Battery Charging The following battery charging instructions apply only to the installation of a sealed battery.
  • Page 72 MAINTENANCE Battery Battery Charging Always verify battery condition before and 1-2 hours after the end of charging. Charge Time State of Voltage Action (Using constant current Charge charger @ standard amps specified on top of battery) 100% 12.8-13.0 volts None, check at 3 None required mos.
  • Page 73 Do not allow these types of products to contact the vehicle. The best and safest way to clean your HAMMERHEAD vehicle is with a garden hose and a pail of mild soap and water. 1. Use a professional-type washing cloth, cleaning the upper body first and the lower parts last.

  • Page 74: Polishing The Vehicle

    If an informational or graphic label becomes illegible or comes off, contact your HAMMERHEAD dealer to purchase a replacement. Replacement safety labels are provided by HAMMERHEAD at no charge. Grease all zerk fittings immediately after washing. Allow the engine to run for a while to evaporate any water that may have entered the engine or exhaust system.
  • Page 75 MAINTENANCE Cleaning and Storage Chrome Wheel Care (if equipped) Proper maintenance will protect chrome wheels from corrosion, preserve wheel life and ensure a “like new” appearance for many years. Tip: Chrome wheels exposed to road salt (or salt in the air in coastal areas) are more susceptible to corrosion if not properly cleaned.

  • Page 76: Storage Tips

    MAINTENANCE Cleaning and Storage Storage Tips NOTICE: Starting the engine during the storage period will disturb the protective film created by fogging and damage could occur. Never start the engine during the storage period. Clean the Exterior Make any necessary repairs and clean the vehicle as recommended. See page 73.
  • Page 77 MAINTENANCE Cleaning and Storage Storage Tips Inspect and Lubricate Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart beginning on page 41. Fog the Engine 1. Treat the fuel system with Carbon Clean or other equivalent fuel treatment.

  • Page 78: Removal From Storage

    4. Secure the fuel cap and seats. Ensure that the seats are attached correctly and are not loose. NOTICE: Always tie the frame of the HAMMERHEAD vehicle to the transporting unit securely with suitable straps or rope. Do not attach tie straps to the front control arm bolt pockets.

  • Page 79: Specifications

    SPECIFICATIONS R 150 Engine/Motor Type 4-Stroke Displacement 149cc Cooling Starting Electric Fuel System Carburetor Engine Fuel Capacity 1.75 Gal Fuel Type Unleaded. Never use fuel with higher than 10% ethonal. Engine Oil Capacity 35.5 oz. (1050 ml) Engine Oil Type SAE-10W/40 Spark Plug Type CR7HSA (NGK)
  • Page 80 SPECIFICATIONS R 150 Length 95” Width 51” Height 74” Wheelbase 67” Dimensions Ground Clearance 6.5” Bed/Rack Dimensions L x W x H 38” x 23” x 11” Distance Seat to Pedal (Front Edge) Distance Seat to Pedal (Seat Back) Bed/Rack Capacity 250 lbs Towing Capacity 500 lbs...
  • Page 81 SPECIFICATIONS ENGINE TUNE-UP SPECIFICATION Idle Mixture Non-Adjustable Intake Valve Clearance 0.04” (0.1 mm) Exhaust Valve Clearance 0.0047” (0.12 mm) Spark Plug CR7HSA (NGK) Spark Plug Gap 0.6 - 0.7 mm Ignition Timing Non-Adjustable Idle Speed 1700 +/- 100 RPM in Neutral Fuel Unleaded Gasoline Only 87 (R+M)/2 Octane or Higher...

  • Page 82: Jetting Chart

    SPECIFICATIONS Jetting Chart Carburetor Jetting Carburetor Jetting Chart for Altitude and Ambient Temperature Changes AMBIENT TEMPERATURE ALTITUDE °F: Below -25 -30 to -10 -15 to +5 0 to +20 +15 to +35 +30 to +50 +45 to +65 Above +60 Feet (Meters) °C:...

  • Page 83: Troubleshooting

    Clutch malfunction Your HAMMERHEAD dealer can assist. Poor engine performance Check for fouled plug or foreign material in gas tank, fuel filter, and fuel lines. Your HAMMERHEAD dealer can assist. Wrong or missing belt Install the recommended belt. Improper break-in...
  • Page 84 Inspect plug and replace if necessary No spark to spark plug Inspect plug and replace if necessary Water or fuel in crankcase Your HAMMERHEAD dealer can assist. Clogged fuel filter Inspect plug and replace if necessary Low battery voltage Recharge the battery to 12.8 VDC Mechanical failure Your HAMMERHEAD dealer can assist.
  • Page 85 Solution Poor quality or low octane fuel Replace with recommended fuel Incorrect ignition timing Your HAMMERHEAD dealer can assist. Incorrect spark plug gap or heat range Set gap to specs or replace plug Engine Runs Irregularly, Stalls or Misfires Possible Cause...
  • Page 86 Replace with new fuel Fouled or defective spark plug Inspect, clean and/or replace spark plug Worn or defective spark plug wires Your HAMMERHEAD dealer can assist. Incorrect spark plug gap or heat range Set gap to specs or replace plug Loose ignition connections...

  • Page 87: Warranty

    To register your product a copy of the Warranty Registration Form and sales receipt must be forwarded to HAMMERHEAD Off-Road. Your dealer, with your assistance, will complete and forward these items to HAMMERHEAD Off-Road. A copy of the Warranty Registration Card and Buyer Safety Agreement is attached. It is your responsi- bility to confirm with your dealer within 14 days of purchase that your product has been registered.
  • Page 88 Warranty Coverage And Exclusions: Limitations Of Warranties And Remedies This HAMMERHEAD limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.
  • Page 89 If you purchase from a private party: If you purchase a HAMMERHEAD product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied.
  • Page 90 Please work with your dealer to resolve any warranty issues. Should your dealer require any additional assistance, they will contact the appropriate person at HAMMERHEAD. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state or in different countries.
  • Page 91 Emissions Control System Limited Warranty This Emissions Control System Limited Warranty for your engine is provided by Polaris Sales Inc. (PSI). It is administered by HAMMERHEAD Off-Road Inc. on behalf of PSI. This Emissions Control System Limited Warranty is in addition to the HAMMERHEAD Off-Road Inc.
  • Page 92 This EPA emissions warranty period is extended for at least as long as the standard factory warranty that HAMMERHEAD provides on the engine as a whole. The EPA emissions warranty period does not further...
  • Page 93 A qualified party may maintain, replace, or repair the emission control devices or systems on your vehicle. An authorized HAMMERHEAD dealer can perform any service that may be necessary for your vehicle. HAMMERHEAD and authorized HAMMERHEAD dealers can provide warranty replacement parts but equivalent parts can be used for emissions- related repairs.
  • Page 94 DISCLAIMER The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of HAMMERHEAD, repair or replacement of any defective materials, components or products. THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY.
  • Page 95 Flower Mound, TX 75028 Or, Fax to 214-513-1738 Or, go online to www.hammerheadoffroad.com under dealer’s only section Hammerhead Off-Road Warranty Registration Card (Must be sent in with a copy of sales receipt) VIN# _______________________________ Model:______________ Dealer Name: ____________________________________________ Dealer Address: __________________________________________...

  • Page 96: Maintenance Log

    MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS OR HOURS...
  • Page 97 MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS OR HOURS...

  • Page 98: Index

    INDEX Adjustment Drive Belt Wear....83 Steering Wheel... . . 21 Drive Chain Lubrication ..52 Adjustment, Throttle Freeplay.
  • Page 99 INDEX Gap, Spark Plug ....54 Obstacles..... . 39 Gasoline Handling .
  • Page 100 INDEX Stopping the Engine....31 Storage ..... 73-78 Safe Operation Practices .

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