Jetmaster 16i Installation, Operating And Servicing Instructions

Jetmaster 16i Installation, Operating And Servicing Instructions

Inset stove mk2
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JETMASTER INSET STOVE MK2
16i, 18i, 50i, 60i, 70i, 60i Low, 70i Low
Installation, Operating and Servicing Instructions
Please leave these instructions with the customer
SERIAL NUMBER......................................

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Summary of Contents for Jetmaster 16i

  • Page 1 JETMASTER INSET STOVE MK2 16i, 18i, 50i, 60i, 70i, 60i Low, 70i Low Installation, Operating and Servicing Instructions Please leave these instructions with the customer SERIAL NUMBER...……………………………..
  • Page 2: Table Of Contents

    CONTENTS TECHNICAL SPECIFICATIONS .................................5 INSTALLATION INSTRUCTIONS Introduction ........................................6 Dimensions ........................................6 Regulations........................................6 Health and Safety Precautions ..................................6 Important Points to Note before Starting Installation...........................7 Convection Inlet ......................................7 Paint ..........................................7 Modular Construction ....................................7 Fire Cement .........................................7 Asbestos ........................................7 Metal Parts ........................................7 Installation Requirements..................................7 Unpacking........................................7 Chimneys and Flues ....................................8...
  • Page 3 Replacing Glass and Glass Seal to Door ..............................38 Door Tension Adjustment ...................................39 Cleaning and Maintenance ..................................39 Glass Door.........................................39 Spare Parts available ....................................39 Jetmaster Stove Guarantees ..................................40 Automatic Two Year Guarantee on all products ............................40 Five Year Guarantee (Registerable) ................................40 Terms and Conditions ....................................40 Statutory Rights ......................................41 Complaints.........................................41...
  • Page 4 The  

 d ata  

 c an  

 b e  

 f ound  

 o n  

 t he  

 d ata  

 b adge  

 l ocated  

 a t  

 t he  

 l eft  

 s ide  

 o f  

 t he  

 i nner  

 fi re  

 b ox Fire Details Serial Number Model...
  • Page 5: Technical Specifications

    Defra approved for wood ✓ ✓ ✗ ✓ ✗ ✗ ✗ † Tested to EN13229:2001. 50i, 60i Low and 70i Low are Jetmaster estimated figures. * An air supply may be required in homes which have high levels of air tightness.
  • Page 6: Installation Instructions

    INSTALLATION INSTRUCTIONS Introduction READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING THE INSTALLATION. CLOSE ATTENTION TO THE DETAILS OF INSTALLATION WILL ENABLE YOU TO GET THE BEST RESULTS FROM YOUR FIRE. NOTE: THESE INSTRUCTIONS SHOULD BE RETAINED FOR FUTURE REFERENCE. There are three essential requirements for a successful installation. A.  

...
  • Page 7: Important Points To Note Before Starting Installation

    Important Points to Note before Starting Installation. Convection Inlet This  

must  

never  

be  

restricted.  

 T he  

fire  

can  

be  

fitted  

on  

a  

small  

plinth  

for  

aesthetic  

reasons  

also  

this  

will  

help  

 prevent the ingestion of any ash from the hearth into the air inlet. Paint It  

is  

strongly  

recommended  

that  

the  

fire  

is  

protected  

from  

cement  

and  

plaster  

splashes  

during  

installation,  

as  

...
  • Page 8: Chimneys And Flues

    Roll of Fibre Insulation for back and sides ● Sheet of White Ceramic Insulation for top (2 layers) ● Door operating tool ● Installation & Operating Instructions ● Guarantee card ● Optional external air kit consisting of: Optional Basket for burning smokeless fuel - ●...
  • Page 9: Flue Size / Dimensions

    Flue Size / Dimensions Whether  

 t he  

 c himney  

 i s  

 o ld  

 o r  

 i s  

 n ewly  

 b uilt,  

 i ts  

 d imensions  

 m ust  

 b e  

 a dequate  

 t o  

 s upport  

 t he  

 s ize  

 o f  

 fi re  

 t o  

 b e  

 installed.  

...
  • Page 10: Flue Adaptor With Existing Flue

    Flue Adaptor with Existing Flue If  

 the  

 existing  

 flue  

 is  

 to  

 be  

 used  

 and  

 the  

 adaptor  

 joined  

 directly  

 to  

 the  

 flue  

 then  

 the  

 opening  

 will  

 need  

 to  

 be  

 prepared  

high  

enough  

to  

allow  

the  

outer  

box  

adaptor  

and  

any  

flue  

pipe  

to  

be  

slid  

in  

place  

and  

with  

sufficient  

...
  • Page 11: Combustible Materials

    New  

 hearths,  

 fireplaces  

 recesses  

 and  

 chimneys  

 should  

 be  

 constructed  

 to  

 conform  

 to  

 Building  

 Regulations  

 Document  

 J . Hearths,  

 o r  

 p linths  

 c onstructed  

 t o  

 s upport  

 t he  

 fi re  

 a bove  

 t he  

 h earth,  

 m ust  

 b e  

 h orizontal. Any  

...
  • Page 12: Air Supply

    The  

area  

directly  

above  

the  

fire  

will  

become  

very  

hot.  

 T herefore  

to  

reduce  

the  

risk  

of  

cracking  

we  

advise  

the  

 following: When  

 p lastering  

 a bove  

 t he  

 fi re,  

 fi t  

 r einforcing  

 m esh  

 ( expanded  

 m etal  

 l athing)  

 f or  

 a t  

 l east  

 2 25mm  

 a bove  

 t he  

 fi re  

 and  

...
  • Page 13: Air Supplied From External Source

    Air Supplied from External Source The primary air can be taken from an external source from outside the building. There is a knockout circular hole on the back of the outer box that will allow a 63mm flexible  

air  

pipe  

to  

be  

 pushed through the back of the outer box and over an adaptor sleeve and then over the air chamber pipe attached  

...
  • Page 14: Inglenook Installations Or Freestanding

    lintel can be found by removing some surface plaster above the opening that is to be altered. Where the recess is to be newly built, form the recess to give a clearance around the sides and back of the outer firebox  

...
  • Page 15: Log Retainer Removal And Replacement

    Take care not to damage the door seal. Place the door on a soft surface in a safe position to protect the glass, paint and inner seal. Particular attention should be given so that the painted edges do not become damaged. Refit  

...
  • Page 16: BafFle B Oards

    Baffle 

 B oards Upper  

 b affle  

 b oard Lower  

 b affle  

 b oard Tertiary Air Tubes 8mm  

 b olt Cam Catch Locator Upper  

 b affle  

 b oard  

 a nd  

 l ocation  

 b rackets Tertiary 

...
  • Page 17: Upper B AfFle R Emoval A Nd R Eplacement

     

  

 Lower  

 b affle  

 b oards  

 p ushed  

 t ogether  

 i n  

 c entre Finally remove the rear tube in the same manner as the front tube. Replacement is the reverse procedure. First  

...
  • Page 18: Removing And Replacing Ash Pan

    lowering the front to clear the front bracket. Note:  

 N o  

 t ools  

 a re  

 n ecessary  

 t o  

 r emove  

 t he  

 u pper  

 b affle. Replacement is the reverse procedure. Removing and Replacing Ash Pan Remove the ash pan by sliding it out from under the grid.
  • Page 19: Rear Board Removal And Replacement

    Rear Board Removal and Replacement Remove  

 t he  

 r ear  

 v ertical  

 b oard  

 b y  

 g ently  

 p ulling  

 t he  

 t op  

 e dge  

 o ut  

 fi rst,  

 t hen  

 s lide  

 f orward.  

 Replacement is the reverse procedure.
  • Page 20: Fitting The Firebox

    FITTING THE FIREBOX Due to the modular construction of the unit, you can for instance: Fit  

 t he  

 fl ue  

 a daptor,  

 a ir  

 s upply  

 p ipe  

 a nd  

 t he  

 o uter  

 b ox.  

 T he  

 r est  

 o f  

 t he  

 c omponents  

 c an  

 b e  

 k ept  

 i n  

 s afe  

 s torage  

 while  

...
  • Page 21: InFilling A Bove T He O Uter B Ox

    Note:-  

 I f  

 a n  

 e xternal  

 p rimary  

 a ir  

 s upply  

 i s  

 t o  

 b e  

 u sed  

 t hen  

 t he  

 k nockout  

 i n  

 t he  

 r ear  

 o f  

 t he  

 o uter  

 b ox  

 m ust  

 b e  

 fi rst  

 removed  

...
  • Page 22: Inner Firebox "Engine" Fitting

    holes  

 i n  

 t he  

 w all  

 o r  

 fl oor  

 t o  

 a n  

 e xternal  

 a ir  

 s ource.  

 A n  

 o pen  

 g rille  

 m aybe  

 a ttached  

 t o  

 t he  

 e nd  

 o f  

 t he  

 fl exible  

 p ipe  

 to stop debris from blocking the pipe.
  • Page 23: ReFitting T He I Nternal C Omponents

    Ensure the adaptor seal supplied is in place and then pull down the adaptor. Once it has seated correctly then the  

 3  

 b olts  

 m ust  

 b e  

 s crewed  

 i nto  

 t he  

 n ut  

 fi xings  

 t o  

 h old  

 i t  

 i n  

 p lace.  

 T ake  

 c are  

 n ot  

 t o  

 d amage  

 t he  

 a daptor  

 s eal  

 a t  

 any stage.
  • Page 24: Fitting The Basket Grate (Optional Extra 60I And 70I)

    Finally  

 r efit  

 t he  

 l og  

 r etainer. Fitting the Basket Grate (Optional Extra 60i and 70i) The  

basket  

can  

be  

slid  

into  

the  

firebox  

centrally.  

It  

should  

be  

pushed  

back  

to  

the  

rear  

of  

the  

firebox  

and  

then  

 pulled forward slightly by a few millimetres to allow a small air space between the rear of the basket and the inside  

...
  • Page 25: Commissioning

    Check  

that  

the  

inner  

firebox  

is  

flush  

with  

the  

frame  

when  

the  

door  

is  

fitted.  

  

If  

it  

is  

not  

then  

the  

inner  

 firebox  

 n eeds  

 t o  

 b e  

 b rought  

 f orward.  

  

 S ee  

 s ection  

 o n  

 i nner  

 fi rebox  

 “ engine”  

 fi tting.  

  

 F ailure  

 t o  

 d o  

 t his  

 could result in the air intake at the back of the inner box becoming blocked off effecting the operation of  

...
  • Page 26: Trimming T He U Pper A Nd L Ower B AfFles

    Lighting after installation The  

 Jetmaster  

 should  

 not  

 be  

 run  

 hard  

 until  

 all  

 cement  

 and  

 plasterwork  

 is  

 completely  

 dry  

 and  

 cured.  

 When  

 installation has involved building in cement mortar allow:- 7 days drying time if the house has other forms of heating.
  • Page 27: Handing Over

    coal  

 a re  

 u sed  

 a s  

 f uels.  

 T he  

 c himney  

 c an  

 b e  

 s wept  

 t hrough  

 t he  

 fi re.  

 T he  

 fi re  

 i s  

 p rovided  

 w ith  

 r emovable  

 t ertiary  

 a ir  

 tubes  

...
  • Page 28: Users Instructions

    USERS INSTRUCTIONS THESE INSTRUCTIONS SHOULD BE READ CAREFULLY AND RETAINED FOR FUTURE REFERENCE. General WARNING – NEVER HANG CLOTHES OR OTHER ITEMS OVER THE APPLIANCE. This appliance is designed for intermittent operation and is intended for the purposes of room heating. It is  

...
  • Page 29: Safety Information

    Safety Information Carbon Monoxide (CO) Alarm Building  

regulations  

require  

that  

when  

ever  

a  

new  

or  

replacement  

fixed  

solid  

fuel  

or  

wood/biomass  

appliance  

 is  

 i nstalled  

 i n  

 a  

 d welling  

 a  

 c arbon  

 m onoxide  

 a larm  

 m ust  

 b e  

 fi tted  

 i n  

 t he  

 s ame  

 r oom  

 a s  

 t he  

 a ppliance.  

  

 F urther  

 guidance on the installation of the carbon monoxide alarm is available in BS EN 50292:2002 and from the alarm manufacturer’s instructions.
  • Page 30: Carbon Monoxide Alarm

    IMPORTANT: If you have not already done so, FIT A SMOKE ALARM and a CARBON MONOXIDE ALARM. The chimney should be swept before the appliance is installed. The  

 c himney  

 s hould  

 b e  

 c hecked  

 r egularly  

 t o  

 e nsure  

 c orrect  

 e vacuation  

 o f  

 t he  

 fl ue  

 p roducts  

 p articularly  

 after a prolonged shutdown period.
  • Page 31: Fire Surrounds And Shelves

    Fire Surrounds and Shelves If in doubt always consult the building regulations regarding the proximity of combustible materials. Some  

 fire  

 surrounds  

 require  

 the  

 fire  

 to  

 be  

 set  

 forward  

 from  

 the  

 chimney  

 breast  

 or  

 to  

 be  

 raised  

 for  

 aesthetic  

 reasons.  

...
  • Page 32: Operating Instructions

    Operating Instructions Lighting after Installation A  

Jetmaster  

should  

not  

be  

run  

hard  

until  

all  

cement  

and  

plasterwork  

is  

completely  

dry  

and  

cured.  

 A s  

a  

basic  

 guide the installer should Allow a 7-day drying time if the house has other forms of heating.
  • Page 33: Refuelling With Wood

    Refuelling with Wood When refuelling ensure that you have a good bed of hot ash and embers to refuel onto. This is particularly important  

 w hen  

 r unning  

 t he  

 fi re  

 o n  

 t he  

 l ow  

 r ate  

 s etting  

 o r  

 i t  

 i s  

 l ikely  

 t hat  

 t he  

 fi re  

 m ay  

 d ie  

 o r  

 g o  

 o ut. Before opening the door for refuelling set the air control lever to the fully open position, then open the door for refuelling.  

...
  • Page 34: Seasonal Use

    Pushing the control fully to the left will open the air control and fully to the right will close the air control. When  

 l ighting  

 t he  

 fi re,  

 t he  

 a ir  

 c ontrol  

 s hould  

 b e  

 o pened  

 f ully  

 b y  

 s liding  

 t he  

 o perating  

 l ever  

 t o  

 t he  

 o pen  

 p osition.  

 Once  

the  

fire  

is  

established,  

the  

operating  

lever  

may  

be  

slid  

back  

to  

a  

position  

where  

the  

air  

supply  

is  

as  

far  

...
  • Page 35: Cleaning And Maintenance

    The  

 fi re  

 b urning  

 r ate  

 c an  

 t hus  

 b e  

 c ontrolled  

 b y  

 t he  

 a mount  

 o f  

 f uel  

 t hat  

 i s  

 u sed  

 t he  

 s ize  

 o f  

 f uel  

 a nd  

 t he  

 r efuelling  

 interval as well as the control of the air supply lever.
  • Page 36: Servicing Instructions

    SERVICING INSTRUCTIONS IMPORTANT – ALLOW THE FIRE TO COOL BEFORE COMMENCING SERVICING OR CLEANING The  

 d ata  

 c an  

 b e  

 f ound  

 o n  

 t he  

 d ata  

 b adge  

 l ocated  

 a t  

 t he  

 l eft  

 s ide  

 o f  

 t he  

 i nner  

 fi re  

 b ox. The data can be read easier if the door is removed.
  • Page 37: Smoke Draw Test

    Smoke Draw Test Finally carry out a smoke draw test as described in Commissioning Section or to the HETAS recommended requirements. Before any maintenance work or sweeping is carried out always remove the door and store safely. Removing the Door Unlock the door with the handle provided.
  • Page 38: Servicing Door Seal Between Door Frame And Stove Body

    Before  

 r efitting  

 t he  

 i nner  

 d oor  

 f rame,  

 c heck  

 t he  

 s eal  

 o n  

 t he  

 b ack  

 o f  

 t he  

 f rame  

 f or  

 d amage.  

  

 I f  

 t his  

 n eeds  

 r eplacing  

 then  

 a  

 seal  

 can  

 be  

 obtained  

 from  

 Jetmaster.  

  

This  

 seal  

 has  

 backing  

 tape  

 which  

 should  

 be  

 peeled  

 back  

 and  

...
  • Page 39: Door Tension Adjustment

    Refit  

 t he  

 i nner  

 d oor  

 f rame  

 a nd  

 n uts  

 h and  

 t ight.  

 F inally  

 t ighten  

 e ach  

 n ut  

 a  

 l ittle  

 a t  

 a  

 t ime  

 s o  

 a s  

 t o  

 p ull  

 t he  

 g lass  

 down evenly to avoid it cracking.
  • Page 40: Jetmaster Stove Guarantees

    Jetmaster  

 Fires  

 Ltd  

 (“Jetmaster”)  

 is  

 so  

 confident  

 in  

 the  

 quality  

 and  

 design  

 of  

 its  

 products  

 that  

 it  

 provides  

 a  

 TWO  

...
  • Page 41: Statutory Rights

    Trademark “Jetmaster”  

 i s  

 t he  

 U nited  

 K ingdom  

 R egistered  

 T rademark  

 o f  

 J etmaster  

 F ires  

 L imited  

 N o  

 B 809215 Jetmasters  

 policy  

 is  

 one  

 of  

 continual  

 advance  

 in  

 the  

 quality  

 of  

 our  

 products.  

 Thus  

 strict  

 accuracy  

 of  

 illustrations  

 and  

...
  • Page 44 Contact Details Jetmaster  

 F ires  

 L td,  

 U nit 2, Peacock  

 T rading  

 E state,  

 G oodwood  

 R oad,  

 E astleigh,  

 H ampshire  

 S O50  

 4 NT Telephone: 02380 629513 Fax: 02380 629567 Web: www.jetmaster.co.uk...

This manual is also suitable for:

18i50i60i low70i low60i70i

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