BlastPro BP-9-110v Owner's Manual

Shot blast cleaning system

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FORWARD.....................................................................................................................2
INTRODUCTION ...................................................................................................................3
SPECIFICATIONS ..............................................................................................................................................................3
SAFETY INSTRUCTIONS .......................................................................................................4
SAFETY - GENERAL ............................................................................................................................................... 4
SAFETY - SITE ASSESSMENT................................................................................................................................................4
SAFETY-STARTUP.................................................................................................................................... 6
SAFETY - OPERATION PROCEDURES ...............................................................................................................................7
SAFETY - SHUT DOWN PROCEDURES......................................................................................................................8
SAFETY - MAINTENANCE PROCEDURES........................................................................................................................9
CHECK LIST.........................................................................................................................10
OPERATING INSTRUCTIONS ........................................................................................11
SETTING THE BLAST PATTERN ...........................................................................................................................................................11
TRANSPORTATION ...........................................................................................................13
WEAR PARTS .............................................................................................................14
MAINTENANCE .........................................................................................................15
BLAST WHEEL REMOVAL AND INSTALLATION......................................................................................................................15
BP-9-110V DRAWING................................................................................................16
BP-9-110 V PARTS LIST........................................................................................... 17
SHOTBLASTING PROBLEMS & POSSIBLE SOLUTIONS ............................ 18
BP-9-110V TABLE OF CONTENTS
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Summary of Contents for BlastPro BP-9-110v

  • Page 1: Table Of Contents

    BP-9-110V TABLE OF CONTENTS FORWARD........................2 INTRODUCTION ........................3 SPECIFICATIONS ................................3 SAFETY INSTRUCTIONS .......................4 SAFETY - GENERAL ............................... 4 SAFETY - SITE ASSESSMENT..............................4 SAFETY-STARTUP............................ 6 SAFETY - OPERATION PROCEDURES ..........................7 SAFETY - SHUT DOWN PROCEDURES........................8 SAFETY - MAINTENANCE PROCEDURES........................9 CHECK LIST.........................10 OPERATING INSTRUCTIONS ..................11 SETTING THE BLAST PATTERN ................................11...
  • Page 2: Forward

    FORWARD Thank you for your purchase of a shotblasting machine from BlastPro Manufacturing, Inc. We feel that you have purchased the highest quality shotblasting equipment on the market today. This manual has been prepared to give the operator a general understanding of the machine. It is not intended to be an all-encompassing document which addresses every situation which may be encountered when operating the machine.
  • Page 3: Introduction

    Introduction The BP-9- 11 0V is an affordable 11 0V blast cleaning system designed both to complete small to medium jobs and to act as a complimentary unit on larger jobs by specializing in edge work and hard to reach areas. The BP-9-1 10V has a 9" blast pattern and has the capability to remove 1/8" of depth in one pass.
  • Page 4: Safety Instructions

    Safety Instructions ALL OPERATORS AND MAINTENANCE PERSONNEL SHOULD READ THIS SECTION CAREFULLY BEFORE OPERATING OR MAINTAINING THIS EQUIPMENT. THESE SAFETY INSTRUCTIONS ARE NOT MEANT TO REPRESENT AN ALL-INCLUSIVE LIST OF INSTANCES WHICH COULD TAKE PLACE WHEN OPERATING THIS EQUIPMENT. FOR, AS WITH ANY PIECE OF CONSTRUCTION EQUIPMENT, SERIOUS INJURY CAN OCCUR IF PROPER SAFETY PROCEDURES ARE NOT DILIGENTLY FOLLOWED.
  • Page 5 SHOT BLASTING MACHINE HAS NOT BEEN DESIGNED TO REMOVE, CLEAN, PROFILE, OR ALTER ANY SURFACE COATED WITH OR OTHERWISE CONTAMINATED BY DANGEROUS MATERIALS, BLASTPRO MANUFACTURING, INC. EXPRESSLY DISCLAIMS ANY LIABILITY FOR INJURY, ILLNESS, DEATH, OR DAMAGE THAT MIGHT OCCUR OR RESULT FROM SUCH IMPROPER USE.
  • Page 6: Safety-Startup

    Safety — Start Up After performing the site assessment safety procedures listed above, bring the BP-9-1 10V and the dust collector to the work area and perform the following procedures:  Verify that personnel are competent and that they have read and understood the safety information in this manual.
  • Page 7: Safety - Operation Procedures

    110V CAN RESULT IN SERIOUS INJURY TO THE OPERATOR AND/OR DAMAGE TO THE EQUIPMENT!  Make certain to keep hands away from all moving parts once the machine is in operation.  Make certain to never stand next to the blast housing while the BP-9-1 10V is in operation as blade failure could result in serious injury.
  • Page 8: Safety - Shut Down Procedures

    • IF AN ERROR OCCURS WHILE THE MACHINE IS IN OPERATION, IT MUST BE SHUT DOWN IMMEDIATELY! THE CAUSE OF THE ERROR MUST BE ESTABLISHED IMMEDIATELY!  IF CABLES BECOME LOOSE OR SCORCHED, THE MACHINE MUST BE SHUT DOWN IMMEDIATELY! Note: Certain aspects of the BP-9-1 10V shot blasting machine are particularly dangerous.
  • Page 9: Safety - Maintenance Procedures

     Verify that abrasive cleaning products are not used.  MAKE CERTAIN TO NEVER WELD, FLAME CUT/TORCH, OR PERFORM ANY GRINDINGWORK ON THE BP-9-110V WITHOUT WRITTEN AUTHORIZATION FROM BLASTPRO MANUFACTURING, INC!  Make certain that electrical equipment is inspected regularly.
  • Page 10: Check List

    The seals should be rubbing the surface of the concrete or steel. 13. Place a handful of steel shot in front of the BP-9-110V. 14. Push the BP-9-1 10V over the handful of steel shot. This will attach the steel shot to the magnetic seals and prevent shot from escaping from the BP-9-1 10V.
  • Page 11: Setting The Blast Pattern

    Setting the Blast Pattern Setting the proper blast pattern is determined by trial and error. The importance of selecting the proper blast pattern cannot be overemphasized. An improper or unevenly distributed blast pattern results in excessive blasting on either the right or left side of the machine and leaves shadows or "track"...
  • Page 12 When setting the blast pattern perform the following steps: 1. Verify that the blast wheel is rotating in the direction shown on the blast housing. 2. Place a sheet of steel approximately 1/4”" thick under the machine and then blast with the shot valve fully open for approximately one minute.
  • Page 13: Transportation

    Transportation When transporting the BP-9-1 10V shot blasting machine, it is strongly recommended that personnel act in a manner so as to reduce the potential that damage takes place as a result of using excessive force or of using incorrect loading and unloading procedures. Before transportation, the BP-9-1 10V should be separated into machine, filter unit, and general accessories.
  • Page 14: Wear Parts

    Wear Parts The BP-9-1 10V contains parts which are continually exposed to steel shot moving at high rates of speed. Exposure to steel shot traveling at high rates of speed and concrete dust causes these parts to deteriorate. As a result, the operator or maintenance personnel should inspect the BP-9- 1 10V wear parts prior to operation and change the parts as necessary.
  • Page 15: Maintenance

    16. Verify that all nuts are tight and secure 17. Briefly activate the grinder motor to verify good balance and proper clearance. Note: Only blast wheels manufactured by BlastPro Manufacturing, Inc. should be used by the BP-9410V. Other blast wheels that have not been tested by BlastPro Manufacturing,...
  • Page 16: Bp-9-110V Drawing

    BP-9-110V Drawing...
  • Page 17: Bp-9-110 V Parts List

    BP-9-110 V Parts List Part Name Part Number 1. Mounting Plate/Grinder BTP002628 2. F e l t S e a l BTP002656 3. Se a l / B e ar i n g U n i t BTP001 125 4. H u b / W h e e l BTP002617 5.
  • Page 18: Shotblasting Problems & Possible Solutions

    Shotblasting Problems & Possible Solutions Problem: Breaker is tripping when BP-9-1 10V and dust collector are turned to the ON position. Possible Solution: BP-9-1 10V and dust collector should be powered by separate breakers. Find electric outlets with separate breaker switches and use accordingly. Check circuit breaker sizes. Problem: BP-9-1 10V is vibrating excessively.
  • Page 19 Problem: The steel shot in the shot hopper contains an excessive amount of concrete dust. Possible Solution: Verify that the vacuum has good suction. If this does not resolve problem, then increase the travel speed of the BP-9-1 10V to reduce amount of concrete being removed. If this does not produce an adequate profile, then make additional passes over the floor surface.

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