Remo Racing Kosmic Kart Setup Manual

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SET-UP GUIDE

AUSTRALIAN IMPORTER REMO RACING PTY LTD E-mail:

remo@remoracing.com.au

121 Firebrace Street, Horsham Victoria Australia 3400 Telephone (03) 5382-0241 Fax (03) 5382-0390

OFFICIAL WEBSITES

www.remoracing.com.au

www.kosmickartaustralia.com

www.leopardengine.com

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Summary of Contents for Remo Racing Kosmic Kart

Page 1 SET-UP GUIDE AUSTRALIAN IMPORTER REMO RACING PTY LTD E-mail: remo@remoracing.com.au 121 Firebrace Street, Horsham Victoria Australia 3400 Telephone (03) 5382-0241 Fax (03) 5382-0390 OFFICIAL WEBSITES www.remoracing.com.au www.kosmickartaustralia.com www.leopardengine.com...
Page 2: Table Of Contents
Tuning Bars (Front Torsion Bars) Tuning Bars (Rear Torsion Bar) Rear Hubs Braking Systems (Rear) Braking Systems (Front) Brake Pad Identification Brake Bleeding Basic Wet Weather Tips Remo Racing – Kosmic Owner’s Knowledge Packet – www.kosmickartaustralia.com P a g e...
Page 3: Seat Installation (100 And 125Cc
1A. Ballast (Weight Mounting) Remo Racing recommends using OTK weights, either 1 Kg (2.2 lbs) or 3 Kg (6.6 lbs). Part Numbers for both items are: (PN 0275.03) and (PN 0275.01) When fastening the weights to the seat use both provided holes on the weights with the proper hardware purchased through Remo Racing.
Page 4 1B. Rear Seat Struts Each Kosmic Kart is supplied with two (2) supplemental seat struts, one (1) for each side. The extra seat struts are designed to be fixed atop the rear axle cassette and then fastened to the seat with the provided hardware.
Page 5: Front Track Adjustment
One of the major factors with rear width is chassis balance ‘Feel’. Some drivers do not like to drive on a chassis with a narrower rear track width, so know your driver. Remo Racing – Kosmic Owner’s Knowledge Packet – www.kosmickartaustralia.com...
Page 6: Caster / Camber Adjustments
D.8mm or D.10mm, or Post-2007 20-position ball bearing adjustment. Remo Racing recommends starting with full caster, which can be attained with the top eccentric arrow facing forward and the bottom eccentric arrow facing backwards. This will give the front-end maximum grip from a caster perspective and can possibly make the chassis more difficult to turn as well.
Page 7: Front-End Ride Height Adjustments
*Front-End ride height adjustments can make a big difference if applied correctly; however, this adjustment is best saved after other adjustments have been made to your Kosmic. Remo Racing – Kosmic Owner’s Knowledge Packet – www.kosmickartaustralia.com P a g e...
Page 8: Ackerman And Steering Adjustments
! Notice the two sets of holes! ! Notice the ‘Slot’! This indicates the 47cm column with added Ackerman Remo Racing – Kosmic Owner’s Knowledge Packet – www.kosmickartaustralia.com P a g e...
Page 9: Rear Ride Height Adjustments
This option can yield effective results, but rarely. This change will increase chassis rear grip level. ! Notice the chassis is in the centre position! ! Notice the additional holes for adjustment! Remo Racing – Kosmic Owner’s Knowledge Packet – www.kosmickartaustralia.com P a g e...
Page 10: Tyre Pressures
SEE AXLE CHARTS PROVIDED ON NEXT PAGE Remo Racing – Kosmic Owner’s Knowledge Packet – www.kosmickartaustralia.com 10 | P a g e...
Page 11 0054.H0U 50x1030 0054.H0Q 50x1030 0054.H0N 50x1030 0054.H0H 50x1030 0054.H0HH Model DD : direct drive kart Model GB : gear box kart D.40 AXLE HARDNESS SCALE Remo Racing – Kosmic Owner’s Knowledge Packet – www.kosmickartaustralia.com 11 | P a g e...
Page 12: Tuning Bars (Front Torsion Bars
If the track layout is made of sweeping corners try the rear bar, but only do this on applications where the Hp is greater than 100cc application. Remo Racing – Kosmic Owner’s Knowledge Packet – www.kosmickartaustralia.com 12 |...
Page 13: Rear Hubs
11. Rear Hubs The possible options for rear hubs on the Kosmic Kart are very large. They range from different lengths to different material stiffness. All Kosmic (Racing Edition) Karts come outfitted with magnesium rear hubs where Kosmic (Competition Edition) Karts come outfitted with aluminium rear hubs.
Page 14: Braking Systems (Rear
BS 6 Rear Brake Calliper *Brake Fluid requirements are as follows: Fluid System Dot 4 BS 1-2 Dot 4 BS 4 Dot 5 BS 5/6 Remo Racing – Kosmic Owner’s Knowledge Packet – www.kosmickartaustralia.com 14 | P a g e...
Page 15 Complete hydraulic Front Brake Calliper BS 1-2 Complete Hydraulic Self-Adjusting 2003-2005 0100.DA BS 3 Front Brake Calliper Complete Hydraulic Self-Adjusting 2005-2008 0100.EA BS 5 Front Brake Calliper Remo Racing – Kosmic Owner’s Knowledge Packet – www.kosmickartaustralia.com 15 | P a g e...
Page 16 BS 1-2 0100.B4 Front Brake Pad BS 1-2 0082.D4 Rear / Front Brake Pad BS 3/4/5/6 0082.D4A Rear / Front Brake pad Sintered BS 3/4/5/6 Remo Racing – Kosmic Owner’s Knowledge Packet – www.kosmickartaustralia.com 16 | P a g e...
Page 17 8. When finished make sure that you have securely tightened the discharge plugs. (Pic #1) 3mm Allen (Pic #2) 8mm Wrench (Pic #3) 8mm Wrench (Above) Pump’s Discharge Plug (5mm Allen) Remo Racing – Kosmic Owner’s Knowledge Packet – www.kosmickartaustralia.com 17 | P a g e...
Page 18: Basic Wet Weather Tips
 Try to also raise the seat in an attempt to bring the driver’s centre of gravity higher *This will be a very good starting point ! Notice the Longer Front Hub for added Grip! 14. Conclusion COMMITMENT Remo Racing – Kosmic Owner’s Knowledge Packet – www.kosmickartaustralia.com 18 | P a g e...
Page 19 Kosmic material. PRODUCT UPDATES Kosmic Kart Technical Department release regular updates on certain products both new and current to keep the entire customer base worldwide up to Speed! So, CHECK OUT the KOSMIC KART AUSTRALIA WEBSITE for any updates relating to the Australian market.