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Thermo King Manuals
Temperature Controller
SB-210+
Operator's manual
Thermo King SB-210+ Operator's Manual
Microprocessor-controlled, high capacity, frontmount, diesel-powered temperature control unit
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
List of Figures
Introduction
Safety Precautions
General Safety Practices
Automatic Start/Stop Operation
Electrical Hazard
Refrigerant
Refrigerant Oil
First Aid
First Aid-Refrigerant
First Aid-Refrigerant Oil
Safety Decals and Locations
Figure 1:ELC (Extended Life Coolant) Nameplate (Located on Expansion Tank in Units Equipped with ELC)
Figure 2:Belt Warning (Located on Condenser Housing)
Figure 3:Belt Replacement Caution (Located on Condenser Housing)
Figure 4:Automatic Start Caution
Figure 5:Fan Caution (Locations Vary Depending on Model. Decals Are Located Near Areas that Contain Fans Which Can Cause Severe Injuries When Unit Automatically Starts.)
Figure 6:Door Latch Warning (Located on Curbside Door)
EPA Emission Control System Warranty
Statement
Responsibilities
Thermo King Corporation Responsibilities
Owner Responsibilities
Limitations
Unit Description
Unit Overview
Figure 7:Front View
Design Features
Diesel Engine
Figure 8:TK486V (TK486VH Is Similar) Tier 2
ELC (Extended Life Coolant)
Emi 3000
Thermo King X430L Reciprocating Compressor
Electronic Throttling Valve
Figure 9:Compressors
SMART REEFER 2 (SR-2) Control System
CYCLE-SENTRY Operation
Continuous Run Operation
CYCLE-SENTRY Start-Stop Controls
Data Logging
Figure 10:HMI Controller and Data Ports
Optiset Plus
Freshset
Defrost
Table of Contents
Opening the Front Doors
Opening the Secondary Door Latch
Figure 11:Door Latch Location
Figure 12:Opening Secondary Door Latch
Closing the Front Doors
Engine Compartment Components
Figure 13:Engine Compartment
Unit Protection Devices
Figure 14:Control Box with Service Door Open
Figure 15:Control Box with Control Box Door Open
Figure 16:Interface Board
Remote Status Display (Optional)
Figure 17:Remote Status Display (All Leds Shown)
Figure 18:Normal Operation no Alarms
Figure 19:Check Alarm
Figure 20:Shutdown Alarm
Figure 21:Remote Status Display with Fuel Level
Figure 22:Remote Status Display with Fuel Level and Temperature
Manual Pretrip Inspection (before Starting the Unit)
Operating Instructions
Figure 23:SR-2 HMI Control Panel
SMART REEFER 2 (SR-2) Controller Overview
Figure 24:Control Box with Service Door Open
HMI Control Panel
Control Panel Display
Figure 25:Control Panel Display and Keys
Control Panel Keys
Figure 26:Press on Key
Turning Unit on
Figure 27:Turning Unit on Screen Sequence
Figure 28:Press off Key
Figure 29:Turning Unit off Screen Sequence
Turning Unit off
Figure 30:Standard Display
List of Figures
Standard Display
Figure 31: Standard Display Variations
Standard Display Variations
Figure 32:Temperature Watch Display
Temperature Watch Display
Alarm Display
Figure 33:Alarm Display
Starting the Diesel Engine
Unit Fails to Start
After Start Inspection
Electric Standby Operation
Figure 34:Electric Power Receptacle
Figure 35:Electric Standby Detected Screen
Starting the Unit on Electric Standby Operation
Figure 36:Electric Motor Starting Screen
Unit Fails to Start
Figure 37:Electric Standby Detected Screen
Figure 38:Programming Electric Standby Screen
Switching from Diesel to Electric
Figure 39:Electric Standby Undetected Screen
Figure 40:Programming Diesel Mode Screen
Switching from Electric to Diesel
Changing the Setpoint
Figure 41:Changing Setpoint
Figure 42:Changing the Setpoint Screen Sequence
Selection of Operating Modes
Figure 43:Changing Mode
Selecting CYCLE-SENTRY or Continuous Mode
Figure 44:Screen Sequence for Changing from
Figure 45:Screen Sequence for Changing from Continuous Mode to CYCLE-SENTRY Mode
Figure 46:Initiating a Manual Defrost Cycle
Initiating a Manual Defrost Cycle
Figure 47:Initiating Manual Defrost Screen Sequence
Terminating a Defrost Cycle
Figure 48:Viewing Gauges
Viewing Gauge Readings
Figure 49:Viewing Gauges Screen Sequence
Figure 50:Viewing Sensors
Viewing Sensor Readings
Figure 52:Viewing Sensors Screen Sequence
Navigating the Main Menu
Figure 53:Accessing Main Menu
Figure 54:Main Menu Choices
Main Menu Choices
Figure 55:Standard Display
Language Menu
Figure 56:Standard Display
Figure 57:Change Language Screen Sequence
Alarms Menu
Figure 58:Standard Display
Important Alarm Notes
Figure 59:Viewing and Clearing Alarms Screen Sequence
Datalogger Menu
Initiating a Start of Trip
Figure 60:Standard Display
Figure 61:Start of Trip Screen Sequence
Printing a Trip Report
Figure 62:Printer Port Location
Figure 63:Standard Display
Figure 64:Print Report Screen Sequence
Figure 65:Standard Display
Hourmeters Menu
Figure 66:Viewing Hourmeters Screen Sequence (Continued on Next Page)
Figure 67:Viewing Hourmeters Screen Sequence (Continued from Previous Page)
Mode Menu
Turning CYCLE-SENTRY on or off
Figure 68:Standard Display
Figure 69:Selecting Mode Screen Sequence
Selecting Keypad Lockout
Figure 70:Standard Display
Figure 71:Mode Menu Display
Figure 72:Keypad Lockout Display
Selecting Sleep Mode
Figure 73:Standard Display
Figure 74:Selecting Sleep Mode Screen Sequence
Pretrip Tests
Initiating a Pretrip Test
Figure 75:Standard Display
Figure 76:No Pretrip Alarm Active Display
Stopping a Pretrip Test
Figure 77:Pretrip Test Screen Sequence
Electric Standby/Diesel Mode
Figure 78:Standard Display
Figure 79:Programming Diesel Mode
Adjust Brightness Menu
Figure 80:Programming Electric Standby Mode
Figure 81:Standard Display
Figure 82:Adjusting Display Brightness Screen Sequence
Figure 83:Time and Date Screens
Time Display
Figure 84:Standard Display with Product Soft Key
Figure 85:Standard Display with Product/Setpoint Soft Key
Figure 86:Selecting Named Product
Selecting a Named Product
Figure 87:Selecting or Changing Named Product Screen
Figure 88:Selecting Setpoint for Named Product Screen
Sequence
Changing the Setpoint for a Named Product
Figure 89:Changing Setpoint for Named Product
Sequence
Figure 91:Selecting or Changing Setpoint
Selecting a Setpoint
Figure 92:Selecting or Changing Numeric Setpoint
Optiset Plus
Optional Rear Remote Control Panel
Figure 93:Rear Remote Control Panel
Rear Remote Control Panel Functions
Run
Stand by
Figure 94:Rear Remote Control Panel Display
Figure 95:Unit HMI Control Panel Display
Figure 96:Press Select Key
Figure 97:Rear Remote Control Panel
Keypad
Display
Figure 98:Rear Remote Control Panel
Figure 100:Remote Lock out Display
Figure 99:Remote Standard Display
Reading a Typical Remote Standard Display
Remote Control Panel Lockout
Turning the Unit on and off
Operation)
Figure 101:Stand by Display
Figure 102:Standard Display
Turning the Unit on or off (Configured for STAND by Operation)
Changing the Setpoint
Figure 103:Press up or down Arrow Keys
Figure 104:Press Enter Key
Figure 105:Press Select Key
Figure 106:Press up or down Arrow Keys
Figure 107:Press Enter Key
Selecting Cycle-Sentry or Continuous Mode
Displaying the Discharge Air Temperature
Figure 108:Press Select Key Twice
Figure 109:Press Select Key Three Times
Figure 110:Press Enter Key
Figure 111:No Alarms Display
Viewing and Clearing Alarm Codes
Figure 112:Press Defrost Key
Figure 113:Press Enter Key
Figure 114:Defrost Icon Displayed
List of Figures
Starting a Manual Defrost Cycle
Figure 115:Press TK Logo Key
Figure 116:Press Enter Key
Sending a Start of Trip Marker
Figure 117:Press Pretrip Key
Figure 118:Press Enter Key
Running a Pretrip Test
Figure 119:Pretrip Display
Figure 120:Pass Pretrip Display
Alarm Codes
Introduction
Alarm Types
Figure 121:Log Alarms Screen
Figure 122:Alarm Display
Figure 123:Shutdown Alarm Display
Corrective Action
Loading and Enroute Inspections
Pre-Loading Inspection
Figure 124:Loading Considerations
Post-Loading Inspection
Enroute Inspections
Jump Starting
Figure 125:Unit Battery
Figure 126:Sequence for Connecting Jumper Cables
Figure 127:Unit Engine
Figure 128:Sequence for Disconnecting Jumper Cables
Specifications
Engine
Belt Tension
Table of Contents
Electrical Control System
Electric Standby (Model 50 Units Only)
Electric Fuel Heater (Optional)
Refrigeration System
Maintenance Inspection Schedule
Warranty
Glossary
Index
Serial Number Locations
Figure 129:Compressor Serial Number Location
Figure 130:Engine Serial Number Location
Figure 131:Unit Serial Number Plate Locations (on the Bulkhead above Compressor Inside Curbside Door and on Roadside of Evaporator)
Figure 132:Unit Serial Number Plate
Emergency Cold Line
Recover Refrigerant
CALIFORNIA Proposition 65 Warning
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Operator's Manual
SB-210+/SB-310+
TK 53942-2-OP (Rev. 1, 11/09)
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