GENERAL SAFETY WARNINGS WARNING: Before using this tool or any of its accessories, read this manual and follow all Safety Rules and Operating Instructions. The important precautions, safeguards and instructions appearing in this manual are not meant to cover all possible situations. It must be understood that common sense and caution are factors which cannot be built into the product.
GENERAL SAFETY WARNINGS WEAR A DUST MASK THAT IS DESIGNED TO BE USED WHEN OPERATING A POWER TOOL IN A DUSTY ENVIRONMENT. WARNING: Dust that is created by power sanding, sawing, grinding, drilling, and other construction activities may contain chemicals that are known to cause cancer, birth defects, or other genetic abnormalities.
POWER TOOL SAFETY WARNING: Read all safety warnings Do not abuse the cord. Never use the and instructions. Failure to follow the cord for carrying, pulling or unplugging the power tool. Keep cord away from warnings and instructions may result in electric shock, fire and/or serious injury.
POWER TOOL SAFETY PERSONAL SAFETY – cont’d Store idle power tools out of the reach of children and do not allow persons Remove any adjusting key or wrench unfamiliar with the power tool or these before turning the power tool on. A instructions to operate the power tool.
SPECIFIC SAFETY RULES WARNING: Secure the workpiece. Use clamps or a Know your sander. Do vise to hold the work when practical. It is not plug in the sander until you have safer than using your hand and it frees read and understand this Instruction Manual.
EXTENSION CORD SAFETY WARNING: Keep the extension MINIMUM GAUGE (AWG) cord clear of the working area. Position EXTENSION CORDS (120V use only) the cord so it will not get caught on the Amperage workpiece, tools or any other obstructions rating Total length while you are working with the power tool.
SYMBOLS WARNING: Some of the following symbols may appear on the sander. Study these symbols and learn their meaning. Proper interpretation of these symbols will allow for more efficient and safer operation of this tool. Direct current Volts Amperes No load speed Alternating or direct Hertz current...
KNOW YOUR SANDER Cooling vents Palm grip ON/OFF switch Dust box assembly Sandpaper Cooling Backing Sandpaper clamp vents clamping lever ACCESSORIES AVAILABLE ACCESSORIES Before using any accessory, carefully read the instructions or the owner’s manual for WARNING: Use only sandpaper the accessory.
CONTENTS CONTENTS SANDER COMPONENTS DESCRIPTION Carefully unpack the sander. Compare the Sander contents against the “SANDER Dust box assembly COMPONENTS” chart at right. Sandpaper 60 grit NOTE: See illustration of the sander 80 grit below. 120 grit Sandpaper hole punch WARNING: To avoid fire or toxic...
ASSEMBLY AND OPERATING INSTALLING THE DUST BOX ASSEMBLY Insert the dust box assembly sleeve (1) into the dust chute (2) (Fig. 1). NOTE: Make sure the tabs (3) insert into the matching slots (4) in the dust chute. Rotate the dust chute sleeve CLOCKWISE approximately 15°...
ASSEMBLY AND OPERATING INSTALLING SANDPAPER WARNING: Unplug the sander from the power source before installing or changing sandpaper. Lift up and outward on the front and rear sandpaper clamp levers (1) at the front and rear of the backing pad (2) (Fig.
ASSEMBLY AND OPERATING PUNCHING HOLES IN SANDPAPER – cont’d Install the sandpaper as shown in Fig. 3 & 4. Place the hole punch (1) on a sturdy flat surface (Fig. 5). Align the corner of the sanding pad (2) with the corner of the hole punch (3). This will ensure the holes are punched in the correct location.
ASSEMBLY AND OPERATING WARNING For safety reasons, the operator must read the sections of this Owner’s Manual entitled "GENERAL SAFETY WARNINGS", "POWER TOOL SAFETY", "SPECIFIC SAFETY RULES", "EXTENSION CORD SAFETY" and "SYMBOLS" before using this sander. Verify the following every time the sander is used: Sandpaper is in good condition and properly installed on the...
ASSEMBLY AND OPERATING SANDPAPER SELECTION – cont’d In general, coarse grit will remove the most material and finer grit will produce the best finish in all sanding operations. The condition of the surface to be sanded will determine which grit will do the best job. If the surface is rough, start with a coarse grit and sand until the surface is uniform.
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ASSEMBLY AND OPERATING SANDING – cont’d WARNING: Your sander should only be turned ON when the entire surface of the sanding pad is in contact with the workpiece. Failure to follow this sanding procedure could result in loose sandpaper which could result in possible injury.
MAINTENANCE It has been found that electric tools are GENERAL subjected to accelerated wear and possible premature failure when they are WARNING: When servicing, use used on fiberglass boats and sports cars, only identical replacement parts. The wallboard, spackling compounds or use of any other part may create a plaster.
PARTS LIST WARNING: When servicing, use only original equipment replacement parts. The use of any other parts may create a safety hazard or cause damage to the sander. Any attempt to repair or replace electrical parts on this sander may create a safety hazard unless repairs are performed by a qualified technician.
PARTS LIST Key # Part # Part Name Quantity 3190020034 Seal ring 3180060017 Dust bag support 4030010026 Screw ST3.9x9 6150030002 Dust bag 3180020028 Dust box 4030010099 Screw ST3.9x14 3150110018 Support bar 1160040006 Paper clamping wire 3190010031 Felt seal 1150020021 Sponge pad 4030010182 Screw ST3.9x14 2020120010...
3-Year Limited Warranty: This product is warranted for 3 years against any defects in material and workmanship. If defective the product will be repaired or replaced free of charge. Simply provide proof of purchase and return the tool to your place of purchase.
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