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Manuale di installazione, uso e manutenzione
Manual for installation, use and maintenance
Manual de instalación, uso y manutención
Notice d'installation, d'utilisation et d'entretien
I
NSTALLATIONS
ASADOR G
-, B
EDIENUNGS
DR. ZANOLLI s.r.l.
Via Casa Quindici, 22
37066 Caselle di Sommacampagna
(Verona) Italy
Tel +39 045 8581500 (r.a.)
Fax +39 045 8581455
Web: www.zanolli.it • e-mail: zanolli@zanolli.it
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I
UND
NSTANDHALTUNGSHANDBUCH
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Table of Contents
Summary of Contents for Dr. Zanolli ASADOR G
- Page 1 DR. ZANOLLI s.r.l. Via Casa Quindici, 22 37066 Caselle di Sommacampagna (Verona) Italy Tel +39 045 8581500 (r.a.) Fax +39 045 8581455 Web: www.zanolli.it • e-mail: zanolli@zanolli.it ASADOR G Manuale di installazione, uso e manutenzione Manual for installation, use and maintenance Manual de instalación, uso y manutención...
- Page 4 Dr. Zanolli s.r.l. Via Casa Quindici, 22 37066 Caselle di Sommacampagna VR Tel. +39-0458581500 Fax +39-0458581455 VAT N.IT00213620230...
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Page 5: Table Of Contents
. ASADOR GAS.UK.04 - . 0.0 07/05/2012 INDEX PRESENTATION ................4 HOW TO USE THIS MANUAL ............5 TECHNICAL SPECIFICATIONS ............7 Identifying the product..............7 Conformity to European directives ..........7 Use intended for the product ............7 Technical specifications ..............8 INSTALLATION ................ -
Page 6: Presentation
1. PRESENTATION 1. PRESENTATION Of the Rotisseries in the ASADOR range, the 5G, 10G, 15G, 20G, 30G and 40G have overlapping spits. ASADOR rotisseries have been designed and constructed to a high standard of quality and ease of maintenance so they last longer. We can boast of rotisseries that are still giving good service after 20 years. -
Page 7: How To Use This Manual
2. HOW TO USE THIS MANUAL 2. HOW TO USE THIS MANUAL The paragraphs marked with this symbol contain indications essential to safety. They must all be read by installers, the end user and any employees that use the machine. The manufacturer does not assume any responsibility for damage or injury incurring as a result of ignoring the safety criteria outlined in these paragraphs. - Page 8 2. HOW TO USE THIS MANUAL Chapter 4 contains all the information needed to install the oven. These are mainly aimed at specialized personnel but should be read by the end user beforehand so as to predispose the environment where the machine will be operated for the installation.
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Page 9: Technical Specifications
3. TECHNICAL SPECIFICATION 3.TECHNICAL SPECIFICATIONS 3.1 Identifying the product This manual refers to ASADOR rotisseries 5/G, 10/G, 15/G, 20/G, 30/G and 40/G 3.2 Conformity to European directives ASADOR 5/G, 10/G, 15/G, 20/G, 30/G e 40/G cooking units carry the following obligatory mark, guaranteeing their conforming to the following European directives: 2014/35/CE Low Tension Directive... -
Page 10: Technical Specifications
3. TECHNICAL SPECIFICATION 3.4 Technical specifications The following table shows the technical specifications for this cooking unit 10/G 15/G 20/G 30/G 40/G 50 kg 63 kg 80 kg 95 kg 160 kg 183 kg Weight External dimentions 116x48x 116x48x 116x48x 116x48x 116x48x 116x48x... -
Page 11: Installation
4. INSTALLATION 4. INSTALLATION ATTENTION! These installation instructions are for the exclusive use of personnel qualified for the installation and maintenance of electrical and gas equipment conceived for professional use in the foodservice industry and community catering operations. An installation carried out by unqualified persons could cause damage to the oven, to people, animals or property ATTENTION! Proceed with the installation according to those norms in force in the country where it is being carried out. -
Page 12: List Of Disassembled Parts Supplied
4. INSTALLATION 4.1.1 List of disassembled parts supplied Check that all the disassembled parts are included. To help with this, refer to the following checklist for the parts supplied (Tab. 4.1). DESCRIPTION Tray Spits Central forks Side forks Hook to remove the spits Users manual Table 4.1 List of the parts supplied together with the rotisserie The dripping pan is usually positioned at the bottom of the rotisserie in... - Page 13 4. INSTALLATION When installing the unit give enough clearance for the right door, this swings open from the side of the unit and protrudes beyond the external dimensions of the unit when open (see Fig. 4.1). Fig. 4.1 Whilst in operation, cooking equipment produces vapour and cooking smells that compromise the integrity of a healthy working environment.
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Page 14: Specifications For Areas Housing Gas Ovens
4. INSTALLATION moving the rotisserie from cold to warm areas and vice versa. Make sure that the equipment has come up to room temperature before putting it to use. A check must be made to ensure that the temperature and relative humidity never exceed the maximum and minimum values indicted in the specifications (see Tab. -
Page 15: Electrical Connection
4. INSTALLATION To offload and transport the unit without packaging, use a forklift truck or transpallet having a load bearing capacity at least equal to that of the unit. Introduce the forks from the back or from the front of the space that remains between the surface on which the rotisseries feet rest and the bottom of the rotisserie. - Page 16 4. INSTALLATION industrial use of the type CEE17 are suitable or those which satisfy European norm EN 60309. The thermal circuit breaker must be calibrated to the total rated current and the magnetic circuit breaker calibrated to the rated current (In the case of ovens this is only slightly higher than rated current), while the differential mechanism must be calibrated to the 30 mA current (see Table 3.1).
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Page 17: Connecting The Gas
4. INSTALLATION 4.5 Connecting the gas Before making any type of connection, ensure that the type of gas and pressure of the supply for which the equipment has been calibrated corresponds to the type and the pressure of the gas that is available. This is indicated on the initial regulation label applied to the identification plate. -
Page 18: Checking Before Starting Work
4. INSTALLATION When more than one or more cooking units are stacked one on top of another, to calculate the nominal heat input simply sum the power of each single unit. The area in which the units will be housed must have at least two permanent apertures leading directly through its walls into the open air: - one for the intake of combustion air, ventilating the room;... -
Page 19: Functioning And Use
5. FUNCTIONING AND USE 5. FUNCTIONING AND USE 5.1 Preparing the rotisserie for use If the rotisserie has just been installed or if it has lain idle for a number of days, it needs to be completely cleaned as indicated in chapter 7 before using it for cooking. -
Page 20: Loading And Inserting The Spits
5. FUNCTIONING AND USE 5.4 Loading and inserting the spits The spits are provided with forks for keeping chickens in place. Insert a fork from the free end and slide it down to the opposite end so that the prongs are pointing inwards. Lock it into position using its wing nut. Insert a chicken, a double fork, another chicken and so on. -
Page 21: Safety Warnings
6. SAFETY WARNINGS 6. SAFETY WARNINGS 6.1 Avoiding danger and taking responsibility for safety Read the warnings listed in this chapter carefully. They give important indications concerning safety. Never turn the equipment on with the cooking chamber empty and the glass doors closed. -
Page 22: Cleaning
7. CLEANING 7. CLEANING Cleaning should be carried out with the equipment turned off room temperature having taken precaution disconnecting the electricity supply. Weekly maintenance can be carried out by the equipment’s operator given that they observe the safety procedures set out in this manual. Do not direct jets of water onto the equipment for clearing as these can penetrate through to and damage the electrical system with the consequent risk of electrocution and the equipment starting up... -
Page 23: Cleaning The Protection Between The Burners
7. CLEANING 5.2 Cleaning the protection between the burners Before removing any fixed protection make sure that the equipment has been unplugged from the supply socket. This protection can be found between the various burners-element groups and is extractable to facilitate easy cleaning to be carried out according to the instructions below: - Lift the lower part of the burner protection and bring it into a horizontal position (a, Fig. -
Page 24: Maintenance
8. MAINTENANCE 8. MAINTENANCE WARNING! These use and maintenance instructions are intended only for a staff qualified for the installation and maintenance of electrical and gas equipment. Maintenance by other persons may cause damage to the equipment, persons, animals or property. -
Page 25: Changing The Type Of Gas Supply
8. MAINTENANCE Fig. 8.1 For optimum performance, the chain must have about 1cm of elasticity. An excessively tight chain will put unnecessarily load on the motor. 8.3 Changing the type of gas supply WARNING! The instructions for the procedure that follows are intended for use by maintenance instructions are intended only for a staff qualified for the installation and maintenance of electrical and gas equipment. -
Page 26: Regulating The
8. MAINTENANCE 5. Unscrew (8) and change the jet (6) with one appropriate for the dimentions for the type of gas (Tab. 3.1). The diameter of the jet is shown on the its side. Do not forger to substitute the gasket with a new one. - Page 27 8. MAINTENANCE Turn it in a clockwise direction to decrease the power or in anticlockwise direction to increase it. 3. When regulation has been completed, put back the knob. Fig. 8.3 ASADOR 5G – 10G – 15G – 20G – 30G – 40G...
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Page 28: Exploded Diagrams
8. MAINTENANCE 8.4 Exploded Diagrams Exploded diagrams of the equipment are shown below with reference to each component making it simpler to find the cause of faults and if necessary to substitute damaged parts. Fig. 8.4 Structure ASADOR 5G – 10G – 15G – 20G – 30G – 40G... - Page 29 8. MAINTENANCE Fig. 8.5 Transmission ASADOR 5G – 10G – 15G – 20G – 30G – 40G...
- Page 30 8. MAINTENANCE Fig. 8.6 Glass Fig. 8.7 Spits and forks ASADOR 5G – 10G – 15G – 20G – 30G – 40G...
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Page 31: Wiring Diagram
Fig. 8.8 Fig. 8.8 Spit burner group 8.5 Wiring diagram Wiring diagram in use with all the Asador G models Fig. 8.9. Wiring diagram for the connection of 230V -1N -50Hz electric motors ASADOR 5G – 10G – 15G – 20G – 30G – 40G... -
Page 32: Decomissioning And Demolition
9. DECOMISSIONING AND DEMOLITION 9. DECOMISSIONING AND DEMOLITION Before proceeding with the decommissioning disconnect the electrical supplies to the equipment and any other connections there may be and then move the modules using suitable means such as: forklift trucks, hoists, and so on. The ovens are made up of the following materials: stainless steel, coated steel, glass, ceramic material, rock wool and electrical parts.
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