JS Automation Corp MPC-3004 User Manual

4 axes positioning card

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MPC-3004
4 Axes Positioning card
User's Manual (V1.4)
健昇科技股份有限公司
JS AUTOMATION CORP.
台北縣汐止市㆗興路 100 號 6 樓
6F,NO.100,CHUNG-SHIN RD.
SHI-TSU,TAIPEI,TAIWAN,R.O.C.
TEL:886-2-2647-6936
FAX:886-2-2647-6940
http://www.automation.com.tw
E-mail:jsnet@automation.com.tw
jservice@automation.com.tw
Export: control.cards@automation.com.tw

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Summary of Contents for JS Automation Corp MPC-3004

  • Page 1 MPC-3004 4 Axes Positioning card User’s Manual (V1.4) 健昇科技股份有限公司 JS AUTOMATION CORP. 台北縣汐止市㆗興路 100 號 6 樓 6F,NO.100,CHUNG-SHIN RD. SHI-TSU,TAIPEI,TAIWAN,R.O.C. TEL:886-2-2647-6936 FAX:886-2-2647-6940 http://www.automation.com.tw E-mail:jsnet@automation.com.tw jservice@automation.com.tw Export: control.cards@automation.com.tw...
  • Page 2: Table Of Contents

    I/O INTERFACE DIAGRAM......................7 WIRING BOARD INPUT DIAGRAM ..................7 WIRING BOARD OUTPUT DIAGRAM .................. 7 MPC-3004 PULSE DRIVING METHOD FOR SINGLE END INPUT:........8 PULSE DRIVING METHOD FOR DIFFERENTIAL INPUT: ..........8 EXTERNAL WIRING DIAGRAM....................9 HARDWARE SETTINGS ......................10 CARD ID SETTING.........................
  • Page 3: Forward

    MPC3004 is a PCI bus point to point 4 axes motion control card, which is DSP based design with the FPGA technology developed by JS Automation Corp. Owing to the high performance of DSP we call this card “Intelligent card”, MPC3004 consumes less CPU resource and gives a better performance than other dummy cards.
  • Page 4: Features

    3. FEATURES PCI plug and play function with card ID for 16 identical cards On board DSP processor performs multi-task controls with PC’s CPU On board FPGA deal with real time servo control Design with high pulse rate and good accuracy of acceleration Software key (password) protects user’s know-how Software limit switch blocks safe area (space) Photo-coupler isolated general I/O and limit switch circuit...
  • Page 5: Specifications

    4. SPECIFICATIONS MPC-3004 MAIN CARD Input photo-coupler isolation voltage ― 2500Vac 1Min 4.1.1 Data width ― 32 Bits 4.1.2 Control axes ― 4 4.1.3 Card ID ― 4 bits 4.1.4 Specific input ― 3 (LS+, LS-, Home) per axis with photo-coupler 4.1.5...
  • Page 6: Layout

    5. LAYOUT MPC-3004 MAIN CARD LAYOUT Card ID CLK select DIP-SW DIP switch (Single/Dual pulse mode) DIN RAIL MOUNTED WIRING BOARD LAYOUT...
  • Page 7: Pin Definitions

    6. PIN DEFINITIONS CONNECTOR FRONT VIEW PIN DEFINITIONS Descriptions Descriptions +24V (External supplied DC/24V power GND (common terminal for +24V,+5V, input) I/P,O/P) +24V (External supplied DC/24V power 27 GND (common terminal for +24V,+5V, input) I/P,O/P) +5V (DC/5V output,requlated from GND (common terminal for +24V,+5V, external 24V input) I/P,O/P) +5V (DC/5V output,requlated from...
  • Page 8: I/O Interface Diagram

    7. I/O INTERFACE DIAGRAM WIRING BOARD INPUT DIAGRAM +24Ve +5Ve JP1,JP2,JP3,JP4 External 4.7K 2-3 Short : I/P 5V Level Supply +24Ve 1-2 Short : I/P 24V Level JP1-JP4 EXTG External Inputs O.C. IN0 / IN1 / IN4 / IN5 EXTG +24Ve External Supply +24Ve...
  • Page 9: Mpc-3004 Pulse Driving Method For Single End Input

    COMD OUTn O.C. O.C. N-MOS 2803 EXTG MPC-3004 PULSE DRIVING METHOD FOR SINGLE END INPUT: << Active Lo >> << Active Hi >> Circuit on driver Circuit on driver CW / CCW CW / CCW PULSE DRIVING METHOD FOR DIFFERENTIAL INPUT: If your driver’s differential input has pull up resistor as the right diagram,direct...
  • Page 10: External Wiring Diagram

    8. EXTERNAL WIRING DIAGRAM X_CW Mini SCSI cable X_CCW from main card EXTG +5Ve OUT0 OUT2 1 EXTG O0 1 Load X_DB9F 2 +24V O1 2 Load 3 EXTG COMA 3 Y_CW Y_CCW 4 +5V EXTG 4 EXTG DC120VMax *1 +5Ve O2 1 OUT1...
  • Page 11: Hardware Settings

    9. HARDWARE SETTINGS CARD ID SETTING Since PCI cards have plug and play function, the card ID is required for programmer to identify which card he/she will control without knowing the physical address assigned by the Windows. A 4 bits DIP switch for distinguishing the 16 identical card. The following example sets the card ID at 12.
  • Page 12: How To Use Dos Demo Program

    10. HOW TO USE DOS DEMO PROGRAM 10.1 BEFORE USING THE DEMO PROGRAM The demo program is provided to the user with the purpose of familiar the functions of MPC card. You should setup the driver and dll in windows to register the resources. Since the demo program is implemented in DOS environment, the card address should be get from “settings->control panel->system->device manager->MPC3004”.
  • Page 13: Applications

    11. APPLICATIONS 11.1 Control AC/DC servo motor/driver with pulse type input 11.2 Control various of stepping motor (PM/Hybrid/Micro-step) 11.3 Any combination mixed control servo and stepping motor 11.4 Control 4 servos with one card, easy to add on more cards to control more devices 11.5 As multiple of frequency generator up to 1 MHZ 11.6...
  • Page 14: Dimensions

    12. DIMENSIONS 12.1 MAIN CARD DIMENSION 12.2 DIN RAIL MOUNTED WIRING BOARD 13 13...
  • Page 15: Order Information

    DESCRIPTIONS MPC-3004 4 axes of servo/step positioning control card MPC-3004 DMO Demo program of MPC-3004 card for DOS (free with user manual) MPC-3004 WIN Dll (VB/VC/C++ Builder) of MPC-3004 card for Win95/98/NT MPC-3004 LVW Vi of MPC-3004 card for LabVIEW...
  • Page 16: Layout(Old)

    14. LAYOUT(OLD) 14.1 MPC-3004 MAIN CARD LAYOUT 14.2 DIN RAIL MOUNTED WIRING BOARD LAYOUT 15 15...
  • Page 17: I/O Interface Diagram (Old)

    15. I/O INTERFACE DIAGRAM (OLD) 15.1 INPUT DIAGRAM MPC-3004 Wiring board +24Ve +5Ve EXTERNAL Supply +24Ve JP6 / JP7 : 3.3K 2-3 Short : I/P 5V Level 1-2 Short : I/P 24V Level 4.7K EXTERNAL O.C. INPUTS IN0 / IN1 / IN4 / IN5 JP6 / JP7 15.2...
  • Page 18: Dimensions(Old)

    16. DIMENSIONS(OLD) 16.1 MAIN CARD DIMENSION 17 17...

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