Yakima rackandroll 66 Operation And Assembly Manual
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Yakima rackandroll 66 Operation And Assembly Manual

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Operator's and Assembly Manual
RACKandROLL 66 Trailer
RACKandROLL 78 Trailer

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Summary of Contents for Yakima rackandroll 66

  • Page 1 Operator’s and Assembly Manual RACKandROLL 66 Trailer RACKandROLL 78 Trailer...
  • Page 2 If you experience difficulty, contact your trailer dealer. You may also contact us directly. Due to a commitment to make continuous improvements, Yakima reserves the right to change specifications or add or discontinue models at any time without notice.

  • Page 3: Table Of Contents

    Table of Contents Parts List and Trailer Diagram ....................... 2 Warnings and Towing Checklist ......................3 Required Maintenance .......... 4 (Lights, Nuts, Grease, Tires, Wheel Bearings, Spare Tire Mounting) Hitch Information ..............5 (Vehicle Hitch, Ball Mount, Coupler, Ball, Safety Chain) Loading Gear ...............

  • Page 4: Parts List And Trailer Diagram

    Parts List and Trailer Diagram Tower Tongue & Coupler Accommodates round or square bar Crossbars Tongue Pin hidden Side Rail Side Rail Left Right Cross-members Swingarm Bolt Center Rail License Bracket Swingarm and Light Shock Pin Wheel Block Wheel Block Left Right Wheel...

  • Page 5: Warnings And Towing Checklist

    Warnings & Towing Checklist WARNING: The maximum cargo load of the RACKandROLL 66 trailer is 250 pounds (113kg). Please read these WARNING: The maximum cargo load of the RACKandROLL 78 trailer is 350 pounds (159kg) (with HD shocks only). and other warnings WARNING: Use with motorcycles is NOT recommended and can result in injury or death.

  • Page 6: Required Maintenance (Lights, Nuts, Grease, Tires, Wheel Bearings, Spare Tire Mounting)

    Required Maintenance NUTS & BOLTS: Periodically check to be sure they are secure. LIGHTING CONNECTORS: NOTE: Use of a torque wrench is required. Your lights must work to a. Swingarm nuts (2) – torque to 31 ft. lbs (42N-m). be safe and legal. The b.

  • Page 7: Hitch Information (Vehicle Hitch, Ball Mount, Coupler, Ball, Safety Chain)

    Hitch Information VEHICLE HITCH AND BALL MOUNT TRAILER COUPLER AND BALL WARNING: Serious injury or The vehicle hitch is the assembly installed on the tow vehicle. The trailer coupler features a ball death can result from the hitch clamp underneath the latch which Typically, the ball mount (or draw bar) inserts into the vehicle hitch ball not being properly secured tightens onto the ball when the...

  • Page 8: Loading Gear (Weight Distribution, Attaching Gear, Max. Weight, Warning)

    With your trailer loaded, carrying systems and accessories from Yakima to meet your place a bathroom scale under each wheel and under the tongue needs.

  • Page 9: Driving With A Trailer (Backing Up The Trailer, Warnings And Tips, Water Submersion, Hitch Noise)

    Driving with the Trailer BACKING UP THE TRAILER WATER SUBMERSION WARNING: Because of its compact design, the RACKandROLL We do NOT recommend that you submerse the trailer in water. trailer may be difficult or impossible to see behind certain vehicles in certain conditions. You can damage your trailer and Electrical wiring connections, safety pins, and wheel axle tow vehicle if you “jack-knife”...
  • Page 10 Storing the Trailer STORAGE OPTION 2 – No tongue. Tilt the trailer back onto its WARNING: Never detach your trailer from your vehicle on a hill. When you unhitch the trailer, block the wheels to avoid injury and/or damage rear end (see picture). from a runaway trailer.

  • Page 11: Storing The Trailer, Wheel Removal

    Storing the Trailer, Wheel Removal Storage Options 4-5 require removing the wheels: Lean the trailer ROLLING THE FRAME SIDEWAYS back per Storage Option 3. Check that it’s stable. Now unlock and open The two small roller-blade wheels the black wheel block levers. Un-snap the bow-tie cotter pins and pull out are designed to provide easy lateral the Shock Pins.

  • Page 12: Optional Accessories

    Optional Accessories SAFETY POLE KICKSTAND This 40" (102cm) SPARE TIRE tall bright yellow Standard 5-Spoke fiberglass safety Wheel / Spare Tire pole attaches to the loadbar or trailer frame. Makes trailer more visible at all times and is especially useful for backing up. Carrying a Spare Tire is recommended...

  • Page 13: Replacement Parts

    KEYS FOR BLACK LEVER LOCKS We recommend that you write down your key code (stamped on each of the 6 keys provided) for safe keeping. Key codes begin with the letter “S” followed by three numerals. Contact Yakima for replacement keys.

  • Page 14: Warranty Information

    Warranty Information We warranty RACKandROLL brand trailers and accessories to Repair or replacement of the defective Yakima product is the the original purchaser up to one (1) year from the date of the original purchaser’s exclusive remedy under the warranty. All...

  • Page 15: Additional Information And Resources

    Canadian Customers who wish to report a safety defect to the should immediately inform the National Highway Traffic Safety Canadian government should write to: Administration (NHTSA) in addition to notifying Yakima Products, INC. Transport Canada Defect Investigations...

  • Page 16: Trailer Assembly - Assembly Tools Required And Layout

    Assembly Tools Required and Layout Tighten all nuts and bolts to proper specifications. You will need the following tools: • Socket wrench and sockets Periodically check and tighten hardware to avoid serious injury or death. • 22mm wrench or min. 8" adjustable wrench • 21mm wrench or min. 8" adjustable wrench • 17mm closed-end wrench or socket • 16mm closed-end wrench or socket • Torque wrench (recommended) • #2 Phillips screwdriver • 5mm Allen wrench • Tape measure • Pliers Unpack your trailer from the shipping boxes.

  • Page 17: Install Cross-Members & Wheel Blocks

    Side Rail. member first. It has two colored wires with black plugs coming out of each end and no Yakima Note: the hole farthest to the rear on the Wheel You can now tighten all 16 bolts using a 16mm label.

  • Page 18: Install Shock Pins & Wheels

    Install Shock Pins & Wheels 7A Levers open on left Wheel Block, INSTALL SHOCK PINS INSTALL WHEELS rear hole boss to outside Decide which side of the wheel you want facing out. Since they’re reversible, Apply some grease on both Shock Outside Boss on Wheel Block you can select either a clockwise or counter-clockwise twist to the spokes.

  • Page 19: Install License Bracket And Light

    Install License Bracket and Light Lay the Center Rail flat on its mounting brackets Screw License Bracket and lay out the parts as shown. Per picture 8A, to Center Rail with 4 parts are counter-clockwise from upper left in order small screws (picture of assembly: 8B).

  • Page 20: Install Center Rail - Check Light Plugs

    Install Center Rail - Check Light Plugs T-Bolt, Check Place Center Rail on top of Cross-members as Flat Washer and shown (picture 9A). Light Plugs: 9A Center Rail Nyloc Nut in position Check the From the bag of bolts marked “T-Bolts,” insert plugs for two T-Bolts into the bottom of each Cross- the taillights,...

  • Page 21: Install Tongue & Flat-4 Connector

    Install Tongue & Flat-4 Connector INSTALL TONGUE Insert the Tongue Pin with the black lever still open (picture 20B). Install the “bow-tie” cotter pin (attached to the lanyard) in Carefully turn the trailer right-side up onto its wheels. its locked position per the yellow warning label, to avoid serious injury or death.

  • Page 22: Install Crossbars

    Install Crossbars Slide four (4) T-Bolts into each of the Side Rails as shown. Place aluminum blocks as shown – roughly in line with the Cross-members (or where you need them for your intended use with or without roof rack hardware).
  • Page 23 Yakima Products, INC. Customer Service 4101 Kruse Way Lake Oswego, OR 97035 1) Call us at 888-925-4621 from 7am-5pm Pacific Time M-F. 2) Email us: support@yakima.com. www.yakima.com The RACKandROLL trailer is patented under U.S. Patent No. 7,059,626 Part #1033557 Rev.F...

This manual is also suitable for:

Rackandroll 78

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