Remtron Patriot User Manual
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Remtron Patriot User Manual

Wireless control systems for control of industrial machinery
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®
COMMAND PRO
Patriot
USER'S MANUAL
25 Series
142130-H April 2009
WARNING!
AVERTISSEMENT!
Read all safety rules and
Lire toutes les consignes de
warnings before installing and
sécurité et tous les
operating this system.
avertissements avant de faire
fonctionner ce systéme.
Distributed by Tri-State Equipment Company Inc.
Email:
sales@tsoverheadcrane.com
Web:
www.tsoverheadcrane.com
PH: 314-869-7200 | FAX: 314-869-7226
1916 W. Mission Road, Escondido, CA 92029-1114

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  • Page 1 ® COMMAND PRO Patriot USER’S MANUAL 25 Series 142130-H April 2009 WARNING! AVERTISSEMENT! Read all safety rules and Lire toutes les consignes de warnings before installing and sécurité et tous les operating this system. avertissements avant de faire fonctionner ce systéme.
  • Page 2 ADDENDUM – ADDITIONAL WARNINGS IMPORTANT SAFETY NOTICE WARNING: THE USE OF UNAPPROVED COMPONENTS OR ACCESSORIES IN THE SYSTEMS SOLD BY CATTRON GROUP INTERNATIONAL AND ITS SUBSIDIARIES IS STRICTLY PROHIBITED. UNAPPROVED COMPONENTS ARE DEFINED AS ANY COMPONENT NOT INSPECTED AND SOLD BY CATTRON. THIS ALSO INCLUDES ANY COMPONENT MODIFIED FROM ITS INTENDED USE AND/OR ANY COMPONENT EXHIBITING OBSERVABLE DAMAGE OR DEFECT.
  • Page 3 Patriot USER’S MANUAL REMTRON, INC. ® COMMAND PRO RECEIVERS FCC COMPLIANCE STATEMENT ® COMMAND PRO series receivers have been tested and found to comply with in the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
  • Page 4 Patriot USER’S MANUAL This page intentionally left blank 142130-H / April 2009...

  • Page 5: Table Of Contents

    Patriot USER’S MANUAL Table of Contents 1 — I ....................1 ECTION NTRODUCTION Purpose ........................1 Scope ........................1 Important Safety Rules ....................1 2 — O ....................4 ECTION PERATIONS How the System Works ....................4 Frequency.........................4 Range and Antenna Coverage ..................4 License-Free Channels ....................5 Command Format ......................5...
  • Page 6 Patriot USER’S MANUAL 5 — W ....29 ECTION ARRANTY TATEMENT FOR ATRIOT ATRIOT EMOTE ONTROL YSTEMS ATRIOT ATRIOT Transmitters ......................29 Receivers and Accessories ..................29 General Terms of Warranty ..................29 Service ........................30 A: T ...............31 PPENDIX RANSMITTER PECIFICATIONS Certifications ......................
  • Page 7 Patriot USER’S MANUAL SAFETY RULES WARNING! READ ALL INSTRUCTIONS Failure to follow these rules can result in serious personal injury. INSTALLATION • GROUND THE RECEIVER CASE. In order to ensure safety of the system, the receiver case must be firmly connected to earth ground.
  • Page 8 Patriot USER’S MANUAL CONSIGNES DE SÉCURITÉ AVERTISSEMENT! Le non respect des consignes peut causer des blessures sérieuses. INSTALLATION • RACCORDER LE BOÎTIER À LA MASSE. Pour que le système fonctionne en toute sécurité, le boîtier du récepteur doit être solidement raccordé à la masse.

  • Page 9: Section 1 - Introduction

    Many new features have been added, but most changes are transparent to the user. If you are already familiar with Remtron transmitters, you are encouraged to read the section on operating the transmitters, where you will find information about the latest changes in operation.

  • Page 10: Figure 1. Remtron Patriot Transmitters

    Patriot USER’S MANUAL Figure 1. Remtron Patriot Transmitters Figure 2. Remtron Patriot Receivers 142130-H / April 2009...
  • Page 11 Patriot USER’S MANUAL This page intentionally left blank 142130-H / April 2009...

  • Page 12: Section 2 - Operations

    Patriot USER’S MANUAL Section 2 — Operations Remtron Wireless Control Systems are designed for control of industrial Patriot machinery. These rugged controls are built to survive the wear and tear of life in factories, mills, and foundries. These systems comply with requirements for operation under Part 15 of the FCC Rules and Regulations.

  • Page 13: License-Free Channels

    Patriot USER’S MANUAL License-Free Channels The 902 to 928 MHz spectrum is set aside by the FCC as an ISM Band (Industrial, Scientific, and Medical), and this spectrum accommodates many license-free users. We have the ability to change frequencies in this band, and we have 81 different channels that we can assign to our transmitters and receivers.

  • Page 14: Safety

    Patriot USER’S MANUAL Safety Safety and preventing loss of control are very important issues at Remtron. We use a unique identification (ID) code for each user. There are provisions in our system for 65,535 individual codes. Each transmission includes a CRC check sum, which is a polynomial created by factoring all of the previous bits transmitted.

  • Page 15: Transmitter Operation And Features

    Patriot USER’S MANUAL Transmitter Operation and Features Do not operate the system until you are familiar with radio-controlled operation. If you are not WARNING! familiar with radio-controlled operation, contact your supervisor before attempting to use the radio control system. Ne pas fair fonctionner le système avant de bien connaître le fonctionnement d’une grue par...

  • Page 16: Commands

    Patriot USER’S MANUAL Commands Command Switches The command switches are labeled according to their function. • If opposing commands are attempted, that is, two commands that conflict with each other, in most cases no function will result. In the case of ON/OFF functions, OFF will predominate.

  • Page 17: Status Indicators

    Patriot USER’S MANUAL Status Indicators Status LED The status LED provides an indication of the transmitter operation. When the transmitter is operating normally, the LED indicator will emit short flashes at a low rate when no commands are activated and at a higher rate when a command is activated.

  • Page 18: Section 3 - Installation

    Check all of the components to confirm that they are the components you ordered for your system and that they are in good condition. If any components are missing, or if any are not in good condition, contact Remtron. READ ALL INSTRUCTIONS! Failure to follow the WARNING! SAFETY RULES can result in serious personal injury.

  • Page 19: Figure 3. Transmitter/Receiver Communication

    (see Figure 4). If the receiver enclosure location cannot provide this clearance and the antenna must be mounted at a remote location, the Remtron Remote Antenna Mounting Kit should be used. Call your Remtron dealer for information.

  • Page 20: Receiver Location

    Patriot USER’S MANUAL Receiver Location To ensure safe and reliable system operation, the following items must be considered when selecting a location for mounting the receiver: • Install the receiver in an environment where the ambient temperature during operation does not drop below -20º F (-28º C) or rise above +160º F (+71º...

  • Page 21: Output Snubbers

    A snubber is a device designed to reduce arcing (noise). To increase relay life, it is recommended that all contactors have snubbers installed directly across the coils. Snubbers can be purchased directly from Remtron, Inc. Call Remtron’s Service Department at 800-328-5570.

  • Page 22: Installation Testing

    Patriot USER’S MANUAL The standard Patriot receiver can interface to either 3- or 4-wire hoist controls. When installing NOTE the Patriot on standard 3-wire hoist controls, the two wires for hoist second speed (GRN/WHT and RED/WHT) need to be joined together and wired into the appropriate location for hoist second speed.

  • Page 23: Figure 5. Patriot Receiver (25R15A)

    Patriot USER’S MANUAL Figure 5. Patriot Receiver (25R15A) 142130-H / April 2009...

  • Page 24: Figure 6. Connections And Labels For Patriot Receivers

    Patriot USER’S MANUAL Figure 6. Connections and labels for Patriot Receivers 142130-H / April 2009...
  • Page 25 Patriot USER’S MANUAL This page intentionally left blank 142130-H / April 2009...

  • Page 26: Section 4 - Maintenance & Troubleshooting

    If the system fails to operate at the time of installation, or after a system component has been repaired, try to remedy the problem by using the following troubleshooting chart. If this does not solve the problem, proceed to the transmitter and receiver troubleshooting charts or call Remtron Service. Installation Troubleshooting Chart Problem...

  • Page 27: General Troubleshooting

    Patriot USER’S MANUAL General Troubleshooting Most problems are likely to occur in the transmitter, due to the rough treatment it can be subjected to. The transmitter should therefore be thoroughly diagnosed before proceeding to the receiver. Transmitter Troubleshooting When testing the transmitter, the receiver can become active and cause system operation.

  • Page 28: Replacing The Transmitter Batteries

    Patriot USER’S MANUAL LED Indication Possible Cause LED remains on Either a switch was activated at the time the continuously (LED might transmitter was switched on or a general failure flicker slightly) occurred that requires factory service. Ensure no other switches are pressed while attempting to switch the transmitter on.

  • Page 29: Changing The Transmitter Id Code

    Patriot USER’S MANUAL Changing the Transmitter ID Code Changing the ID Code requires use of a Remtron RAC16A series programmer. See Figure 7 on page 23. Confirm that the batteries are in good condition (refer to the Transmitter Troubleshooting Chart on page 18).

  • Page 30: Transmitter Spare Parts List

    Patriot USER’S MANUAL ransmitter Spare Parts List Item Part # Spare Transmitter (complete) Use Model No./Serial Number Shoulder Strap 600008-02 Case screws, 6-32 5/8 Phillips, stainless steel 500047 Case and battery door screws, captive, ‘A’ series 500132 transmitters Replacement Transmitter Label Use Model No./Serial Number...

  • Page 31: Figure 7. Handheld Transmitters With Back Removed

    Patriot USER’S MANUAL Figure 7. Handheld transmitters - access to Batteries and Programming Plug 142130-H / April 2009...

  • Page 32: Receiver Troubleshooting

    Patriot USER’S MANUAL Receiver Troubleshooting General See Figure 5 on page 15 for location of the diagnostic LEDs. The Patriot receivers have diagnostic LEDs that aid in identifying a problem if one occurs. The following table describes the diagnostic LEDs.

  • Page 33: Receiver Repairs

    Patriot USER’S MANUAL If you are experiencing intermittent operation: • Check all connections. • Check the antenna connections. • Install noise-suppression devices across the coils of all contactors. If the operating range is short: • Check all antenna connections and transmitter operation.

  • Page 34: Receiver Spare Parts List

    Patriot USER’S MANUAL Figure 8. Fuse locations Receiver Spare Parts List Item Part # Receiver assembly (complete) Use Model No. Receiver Antenna 485026 Snubbers 115/240 VAC 600052 Antenna cable Assembly w/SMB and panel 920040-01 mount TNC connectors Antenna Mounting Kit w/angle bracket, 9’...
  • Page 35 Patriot USER’S MANUAL This page intentionally left blank 142130-H / April 2009...

  • Page 37: Section 5 - Warranty Statement For

    In no event shall Remtron be liable for damages in excess of the purchase price of the product(s), for any loss of use, loss of time, inconvenience, commercial loss, or lost...

  • Page 38: Service

    Patriot USER’S MANUAL Service Products returned for repair (warranty or non-warranty), must be assigned an RMA (Return Material Authorization) number by TSOC. To allow us to more effectively address the repair issues, the customer is to provide a detailed description of the specific problem.

  • Page 39: Appendix A: Transmitter Specifications

    Patriot USER’S MANUAL Appendix A: Transmitter Specifications Item Detail Operating frequency band 902–928 MHz Channel spacing 300 KHz Modulation Digital Frequency Modulation based on Manchester Code. Contains 16-bit address plus 16-bit CRC check. Power, input AA cell batteries (Alkaline recommended)

  • Page 40: Appendix B: Receiver Specifications

    Patriot USER’S MANUAL Appendix B: Receiver Specifications Item Detail Operating frequency band 902 - 928 MHz Channel spacing 300 KHz Modulation Digital Frequency Modulation based on Manchester Code. Contains 16-bit address plus 16 bit CRC check. Receiver Type Dual Conversion FM...
  • Page 42 Patriot USER’S MANUAL Distributed by Tri-State Equipment Company Inc. Email: sales@tsoverheadcrane.com Web: www.tsoverheadcrane.com PH: 314-869-7200 | FAX: 314-869-7226 142130-H April 2009...

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