Summary of Contents for Universal Analyzers 500 series
- Page 1 Instruction Manual 500 Series Thermoelectric Gas Coolers (Units sold prior to 07-01-2015) 5200 Convair Drive Carson City, NV 89706 • Phone: 775-883-2500 • Fax: 775-883-6388 • www.universalanalyzers.com MAN.500.REVD.06302015...
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Page 2: Table Of Contents
Contents Receiving and Storage Definition of Symbols Specifications Description and Principle of Operation Installation Electrical Connections Start-Up Shutdown Maintenance Troubleshooting Spare Parts Drawings Model 520 Model 530 Model 540 Model 560 Model 565 Model 570 Model 574 Page 2 of 44 MAN.500.REVD.06302015... - Page 3 Contents Drawings - Controller Boards Display Boards for Models 520, 530, 560, 565 Display Board for Models 540, 570, 574 Relay Board for Models 520, 530, 560, 565 Relay Board for Models 540, 570, 574 Drawings - Heat Exchangers Metallic Heat Exchangers (Temperature Sensing) All Models Metallic Heat Exchangers (Non-Temperature Sensing) All Models Glass Kynar (Temperature Sensing) All Models Glass Kynar (Non-Temperature Sensing) All Models...
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Page 4: Receiving And Storage
Receiving and Storage The Universal Analyzers 500 Series Thermoelectric Gas Coolers are complete pre-installed units. No assembly is necessary when received on-site. Carefully inspect the product and included accessories immediately on arrival by removing them from the packing and checking for missing articles against the packing list. -
Page 5: Definition Of Symbols
Definition of Symbols WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS. WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR HAZARDOUS AREA INSTALLATION. THE SUPPLY POWER CIRCUIT MUST INCLUDE AN OVERPROTECTION DEVICE WITH A MAXIMUM RATING OF 20 A. -
Page 6: Specifications
Specifications OPERATING SPECIFICATIONS Sample Flow Rate Model 520 0 to 2 1/2 l/m total (at STP) Model 530 0 to 5 l/m total (at STP) Model 540 0 to 4 l/m total (at STP) Model 560 0 to 5 l/m total (at STP) Model 570 0 to 4 l/m total (at STP) Model 574... - Page 7 Specifications Model 570 11" H x 11" W x 10" D Model 574 11" H x 11" W x 11" D Weight Model 520 19 lbs (8.5 kg) Model 530 21 lbs (9.5 kg) Model 540 21 lbs (9.5 kg) Model 560 21 lbs (9.5 kg) Model 570...
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Page 8: Description And Principle Of Operation
The gas sample is first pulled through a sample probe, which usually contains a heated filter, and then through a heated sample line, which keeps the sample above its dew point. The 500 Series Cooler then condenses water out of the sample, which lowers the dew point to 5°C (41°F). - Page 9 The result is an assembly with superior heat exhausting capabilities under high ambient temperature conditions. The 500 Series Coolers have a digital display for front panel indication of the operating temperature of each of the heat transfer blocks (switch selectable) in degrees Centigrade. Two internal jumpers at the top of the control circuit board within the enclosure can be moved to change the indicated temperature to read out in degrees Fahrenheit.
- Page 10 Description and Principle of Operation DESCRIPTION A gas sample pump may be provided as part of the sampling system. If the pump is placed ahead of the sample cooler, it should be provided with a heated head to avoid the condensation of water vapor. If the sample pump is placed after the sample cooler, drawing the sample through the cooler, the sample has been dried, and a standard, non-heated pump may be used.
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Page 11: Installation
Installation The 500 Series Thermoelectric Gas Coolers are best suited for air conditioned environments. Each unit dissipates heat, and the surrounding area must be well ventilated to provide adequate cooling. The cooler should be located away from other heat sources. If located inside an enclosure, outside air should be ducted directly onto the heat sink, and thermostatically controlled fans and vents should be utilized. -
Page 12: Electrical Connections
Electrical Connections Model 520 Page 12 of 44 MAN.500.REVD.06302015... - Page 13 Electrical Connections Model 530 Page 13 of 44 MAN.500.REVD.06302015...
- Page 14 Electrical Connections Model 540 Page 14 of 44 MAN.500.REVD.06302015...
- Page 15 Electrical Connections Model 560 Page 15 of 44 MAN.500.REVD.06302015...
- Page 16 Electrical Connections Model 570 Page 16 of 44 MAN.500.REVD.06302015...
- Page 17 Electrical Connections Model 574 Page 17 of 44 MAN.500.REVD.06302015...
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Page 18: Start-Up
Shutdown Stop sample gas flow to the Universal Analyzers 500 Series Thermoelectric Gas Cooler by turning off the sample pump. Allow the drain pump to run for several minutes to remove any remaining condensate from the heat exchangers. After all condensate has been drained, turn off power to the cooler. -
Page 19: Maintenance
Before performing any maintenance on the 500 Series Thermoelectric Gas Cooler, ensure that all plant safety procedures are followed. The 500 Series Cooler is designed for maintenance free operation, but if any is required, ensure power has been removed before maintenance is performed. -
Page 20: Troubleshooting
Troubleshooting The following table should give an overview of possible errors and an instruction to check and to repair them (is not valid for the starting-up period of cooler). Error Possible reason Check/Repair The presence of water Overloading of the refrigeration capacity of the cooler due to too much water vapor or too great a sample flow rate... - Page 21 Troubleshooting High oxygen readings/ low Leak Loose connection pollutant readings Verify all fittings are leak free Defective peristaltic pump tubing Replace tubing Broken or leaking heat exchanger Remove heat exchanger and replace if broken or repair (replace O-Ring) if leaking ‘Dry’...
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Page 22: Spare Parts
Spare Parts Consumable Parts Part Fuse, Control Board - 2 Amp Slow Blow 3010-0003 Fuse, Power Supply Board - 6 Amp Slow Blow 3010-0005 Basic Parts Part Heat Exchanger/Impinger - 316SS 5" 5200-S050 O-Ring for 316SS Heat Exchanger - Viton 2-021 4904-0013 Heat Exchanger/Impinger - Glass/Kynar 5"... -
Page 23: Drawings
Drawings Model 520 Page 23 of 44 MAN.500.REVD.06302015... -
Page 24: Model 530
Drawings Model 530 Page 24 of 44 MAN.500.REVD.06302015... -
Page 25: Model 540
Drawings Model 540 Page 25 of 44 MAN.500.REVD.06302015... -
Page 26: Model 560
Drawings Model 560 Page 26 of 44 MAN.500.REVD.06302015... -
Page 27: Model 565
Drawings Model 565 Page 27 of 44 MAN.500.REVD.06302015... -
Page 28: Model 570
Drawings Model 570 Page 28 of 44 MAN.500.REVD.06302015... -
Page 29: Model 574
Drawings Model 574 Page 29 of 44 MAN.500.REVD.06302015... -
Page 30: Drawings - Controller Boards
Drawings - Controller Boards Display Board Models 520, 530, 560 Page 30 of 44 MAN.500.REVD.06302015... -
Page 31: Display Board For Models 540, 570, 574
Drawings - Controller Boards Display Board Models 540, 570, 574 Page 31 of 44 MAN.500.REVD.06302015... -
Page 32: Relay Board For Models 520, 530, 560, 565
Drawings - Controller Boards Relay Board Models 520, 530, 560 Page 32 of 44 MAN.500.REVD.06302015... -
Page 33: Relay Board For Models 540, 570, 574
Drawings - Controller Boards Relay Board Models 540, 570, 574 Page 33 of 44 MAN.500.REVD.06302015... -
Page 34: Drawings - Heat Exchangers
Drawings - Heat Exchangers Metallic Heat Exchangers (Temperature Sensing) Models 520, 530, 540, 560, 570, 574 Page 34 of 44 MAN.500.REVD.06302015... - Page 35 Drawings - Heat Exchangers Metallic Heat Exchangers (Temperature Sensing) Models 520, 530, 540, 560, 570, 574 Page 35 of 44 MAN.500.REVD.06302015...
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Page 36: Metallic Heat Exchangers (Non-Temperature Sensing) All Models
Drawings - Heat Exchangers Metallic Heat Exchangers (Non-Temperature Sensing) Models 520, 530, 540, 560, 570, 574 Page 36 of 44 MAN.500.REVD.06302015... - Page 37 Drawings - Heat Exchangers Metallic Heat Exchangers (Non-Temperature Sensing) Models 520, 530, 540, 560, 570, 574 Page 37 of 44 MAN.500.REVD.06302015...
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Page 38: Glass Kynar (Temperature Sensing) All Models
Drawings - Heat Exchangers Glass Kynar (Temperature Sensing) Models 520, 530, 540, 560, 570, 574 Page 38 of 44 MAN.500.REVD.06302015... - Page 39 Drawings - Heat Exchangers Glass Kynar (Temperature Sensing) Models 520, 530, 540, 560, 570, 574 Page 39 of 44 MAN.500.REVD.06302015...
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Page 40: Glass Kynar (Non-Temperature Sensing) All Models
Drawings - Heat Exchangers Glass Kynar (Non-Temperature Sensing) Models 520, 530, 540, 560, 570, 574 Page 40 of 44 MAN.500.REVD.06302015... - Page 41 Drawings - Heat Exchangers Glass Kynar (Non-Temperature Sensing) Models 520, 530, 540, 560, 570, 574 Page 41 of 44 MAN.500.REVD.06302015...
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Page 42: Limited Warranty
I. Limited Warranty 1. Limited Warranty. Universal Analyzers, Inc (UAI) offers a limited warranty on each of its products against failure due to defects in material and workmanship for a period ending the earlier of (i) fifteen (15) months from the date of the invoice relating to the sale of the product and (ii) twelve (12) months from the date of installation of the product (collectively, the “Initial Warranty”). - Page 43 Limited Warranty 4. Expenses on Non-Warranty Work. All repairs or replacements by UAI after the expiration of any applicable limited warranty period will be performed in accordance with UAI’s standard rate for parts and labor. Further, if upon UAI’s inspection and review, UAI determines the condition of the products is not caused by a defect in UAI’s material and workmanship, but is the result of some other condition, including but not limited to damage caused by any of the events or conditions set forth in Section I.2., Buyer shall be liable for all direct expenses incurred by UAI to conduct the inspection and review of the product.
- Page 44 5200 Convair Drive Carson City, NV 89706 • Phone: 775-883-2500 • Fax: 775-883-6388 • www.universalanalyzers.com Page 44 of 44 MAN.500.REVD.06302015...