Ruskinn Concept 400 UM-018 End User Manual
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Ruskinn Concept 400 UM-018 End User Manual

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Concept 400 End User Manual

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Summary of Contents for Ruskinn Concept 400 UM-018

  • Page 1 UM-018 Concept 400 End User Manual...

  • Page 2: Table Of Contents

    Concept 400 Contents 1. Overview 1.1 Safety instructions 1.2 Regulatory compliance 1.3 Symbols 1.4 Installation and relocation 1.5 Weight and dimensions 2. Gas and electrical supply requirements 2.1 Gas supply requirements 2.2 Gas regulator requirements 2.3 Electrical supply requirements 2.4 Voltage and frequency requirements 2.5 Power consumption 2.6 Powering the workstation UM-018 Version 1.4...
  • Page 3 Concept 400 3. Workstation overview 3.1 Workstation layout 3.2 Component layout 3.2.1 Front view – standard front 3.2.2 Front view – removable front 3.2.3 Rear view 3.2.4 Left side view – Standard humidifier 3.2.5 Left side view – Ultrasonic humidifier 3.2.6 Right side view 3.2.7 Right side view –...
  • Page 4 Concept 400 5.3 Gas excess system 5.4 Auto gas change system 6. Using the workstation 6.1 Commissioning cycle 6.2 Using the interlock 6.2.1 Interlock overview 6.2.2 Opening the interlock outer door 6.2.3 Opening the interlock inner door 6.2.4 Transferring material into the workstation chamber via the interlock 6.2.5 Removing material from the workstation chamber via the interlock 6.3 Hand access to the main chamber 6.3.1 Ezee Sleeve...
  • Page 5 Concept 400 7. Cleaning and maintenance 7.1 Cleaning the workstation 7.1.1 Cleaning agents 7.1.2 Cleaning procedure – during and after each use 7.1.3 Removing/ reinstalling the front screen (optional extra) 7.1.4 Cleaning procedure – deep clean 7.2 Maintaining the workstation – End user maintenance 7.2.1 Filling the pressure relief/ humidifier tank 7.2.2 Replacing an Ezee Sleeve 7.2.3 Replacing the detox and catalyst sachets...

  • Page 6: Overview

    Concept 400 1. Overview Congratulations on the purchase of your Ruskinn Technology Limited Concept 400 workstation. Please read this manual carefully to familiarise yourself with the operation and maintenance of your Concept 400 workstation. 1.1 Safety Instructions For your safety, the safety of others using the workstation and those around you;...

  • Page 7: Regulatory Compliance

    Concept 400 1.2 Regulatory compliance This product complies with the essential EEA requirements for Electrical Safety and the Low Voltage Directive 2006/95/EC as well as Electromagnetic compatibility as set out in the EMC Directive 204/108/EC. 1.3 Symbols Before using the Concept 400, please ensure that you are familiar with the symbols on the Concept 400.

  • Page 8: Installation And Relocation

    Concept 400 Symbol Meaning Caution, do not remove covers. No end user serviceable parts behind covers. Warning, this equipment contains high voltage circuitry Concept 400 contains hazardous components and must not be disposed of at a household waste site. Instead it should be taken to the appropriate collection point for the recycling of electrical and electronic equipment.

  • Page 9: Weight And Dimensions

    Concept 400 1.5 Weight and dimensions The Concept 400 workstation weighs approximately 80kg. Fig.2 lists the dimensions of the Concept 400 workstation; Fig.2 Concept 400 workstation dimensions External width 1120 mm External height 750 mm External depth 720 mm Workstation chamber internal width 800 mm Workstation chamber internal height 480 mm...

  • Page 10: Gas And Electrical Supply Requirements

    Gas regulators must be used with all gas supplies to the workstation. A 2 stage regulator must be used for each bottled gas supply. Regulators should be available from your local gas supplier. Ruskinn Technology Limited does not supply gas regulators. The gas regulator should provide a minimum supply pressure of 3 bar gauge. The maximum supply pressure permissible is 4 bar gauge.

  • Page 11: Powering The Workstation

    Concept 400 Note that the power consumption is for normal operating conditions with no equipment connected to the internal power supply. Power consumption will vary dependent upon the conditions inside the workstation chamber and the conditions inside the room the workstation is located in. 2.6 Powering the workstation To switch the workstation on, press the power switch (item 5 in fig.17, section 3.3.7, page 25 or item 7 in fig.18, section 3.3.8, page 25).

  • Page 12: Workstation Overview

    Concept 400 3. Workstation overview 3.1 Workstation layout The Concept 400 workstation consists of 2 main areas; the workstation chamber and the interlock chamber. The workstation chamber is the main working area of the workstation. Access to the workstation chamber is provided by the glove ports, the Single Plate Entry System (SPES) and the interlock.

  • Page 13: Front View - Removable Front

    Concept 400 3.2.2 Front view – removable front Fig.5 shows the front view of the Concept 400 workstation with the removable front screen; Fig.5 Concept 400 workstation front view with removable screen 1. Glove ports (shown without Ezee Sleeves 2. Port entry selector knob. 3.

  • Page 14: Rear View

    Concept 400 3.2.3 Rear view Fig.6 shows the rear view of the Concept 400 workstation; Fig.6 Concept 400 workstation rear view 1. Cooling vent outlets. UM-018 Version 1.4 Concept 400 end user manual...

  • Page 15: Left Side View - Standard Humidifier

    Concept 400 3.2.4 Left side view – Standard humidifier Fig.7 shows the left side view of the Concept 400 workstation with the standard humidifier; Fig.7 Concept 400 workstation left side view with standard humidifier 1. Condenser fan. 2. Pressure relief tank cover (pressure relief tank bung). 3.

  • Page 16: Left Side View - Ultrasonic Humidifier

    Concept 400 3.2.5 Left side view – Ultrasonic humidifier Fig.8 shows the left side view of the Concept 400 workstation with the ultrasonic humidifier; Fig.8 Concept 400 workstation left side view with ultrasonic humidifier 1. Humidifier tank. 2. Humidifier tank screw cap. 3.

  • Page 17: Right Side View

    Concept 400 3.2.6 Right side view Fig.9 shows the right side view of the Concept 400 workstation; Fig.9 Concept 400 workstation right side view 1. Interlock outer door. 2. Interlock outer door knob. 3. Commissioning cycle cover. 4. Power entry panel 5.

  • Page 18: Right Side View - Jar Attachment Option

    Concept 400 3.2.7 Right side view – Jar attachment option Fig.10 shows the right side view of the Concept 400 workstation, fitted with the jar attachment option optional extra; Fig.10 Concept 400 workstation right side view with jar attachment option 1.

  • Page 19: Control System Layout

    Concept 400 3.3 Control system layout The control system layout varies by model. Please familiarise yourself with the control system layout of your Concept 400 workstation. 3.3.1 Control panel – Standard humidity control Fig.11 shows the control panel of Concept 400 workstations equipped with standard humidity control;...
  • Page 20 Concept 400 8. Interlock purge cycle selector. 9. Outer door. Illuminates to indicate that the outer door is open. 10. Inner door. Illuminates to indicate that the inner door is open. 11. Interlock cycle status anaerobic. Illuminates to indicate that the interlock chamber is in an anaerobic condition.

  • Page 21: Control Panel - Ultrasonic Humidity Control

    Concept 400 3.3.2 Control panel – Ultrasonic humidity control Ultrasonic humidity control is available as an optional extra on the Concept 400. Ultrasonic humidity is only available at time of order and is not available as an aftermarket upgrade. Fig.12 shows the control panel for Concept 400 workstations equipped with ultrasonic humidity;...
  • Page 22 Concept 400 7. N low. Illuminates to indicate low pressure in the nitrogen supply to the workstation, indicating that the nitrogen cylinder needs replacing. 8. Gas demand. Illuminates to indicate a low pressure condition in the workstation chamber. 9. Outer door. Illuminates to indicate that the outer door is open. 10.

  • Page 23: Temperature Controller / Ultrasonic Humidity Controller

    Concept 400 3.3.3 Temperature controller / ultrasonic humidity controller Fig.13 shows the temperature / ultrasonic humidity controller; Fig.13 Temperature / ultrasonic humidity controller For temperature control, the red value is the actual temperature. The green value is the required value (the set point). All temperatures are in For ultrasonic humidity control, the red value is the actual relative humidity and the green value the required relative humidity (the set point).

  • Page 24: Interlock Inner Door Control Panel

    Concept 400 3.3.5 Interlock inner door control panel Fig.15 shows the interlock inner door control panel; Fig.15 Interlock inner door control panel 1. Inner door LED indicator. Illuminates to indicate when the interlock inner door is available. 2. Inner door button. Press to unlock the interlock inner door (when available). 3.3.6 Foot switch control panel Fig.16 shows the foot switch controller;...

  • Page 25: Power Entry Panel

    Concept 400 3.3.7 Power entry panel Fig.17 shows the power entry panel; Fig.17 Power entry panel 1. Nitrogen inlet. 2. Primary earth stud. 3. Anoxic mixed gas inlet. 4. Mains fuse holder. 5. On / off switch. 6. Power cord inlet. 3.3.8 Power entry panel –...

  • Page 26: Jar Attachment Option Control Panel

    Concept 400 3.3.9 Jar attachment option control panel Fig.19 shows the jar attachment option control panel; Fig.19 Jar attachment option control panel 1. Jar attachment option on/ off switch. Switches the jar attachment option on/ off. 2. Gas purge timer. Controls the length of the timed gas purge. 3.

  • Page 27: Temperature And Humidity Control

    If in doubt, consult the owner’s manual for any equipment that is installed in the workstation chamber. Ruskinn Technology Limited accepts no responsibility for damage to any equipment installed in the workstation chamber that is not suitable for the conditions inside the workstation chamber.

  • Page 28: Ultrasonic Humidity Control

    Concept 400 4.2.2 Ultrasonic humidity control To control the humidity of the workstation chamber using the humidity controller (item 16 in fig.12, section 3.3.2, page 21); Referring to fig.13, section 3.3.3, page 23;  To increase the humidity set point, press button 4. ...

  • Page 29: Environmental Gas Composition Control

    Concept 400 5. Environmental gas composition control The Concept 400 workstation provides an anoxic (oxygen free) environment for the incubation of samples and cultures. 5.1 Environmental control overview To provide an anoxic environment, anoxic mixed gas is injected into the workstation chamber. The hydrogen in the anoxic mixed gas reacts with any oxygen in the workstation chamber in the presence of a catalyst to form water.

  • Page 30: Gas Excess System

    Concept 400 5.3 Gas excess alarm/ auto gas saver system To prevent excess gas consumption, the Concept 400 workstation is fitted with an auto gas saver system. If a significant leak occurs (for example, the SPES has been left open or the humidifier/ pressure relief tank is empty), The gas excess indicator (item 15 in fig.11, section 3.3.1, page 19 or item 15 in fig.12, section 3.3.2, page 21) will illuminate.

  • Page 31: Using The Workstation

    Concept 400 6. Using the workstation 6.1 Commissioning cycle Before using the Concept 400 workstation, it must be commissioned. The commissioning cycle must be run every time the workstation is switched on. To run the commissioning cycle;  Undo the 2 screws holding the commissioning cycle cover (item3 in fig.9, section 3.2.6, page 17 or item 3 in fig.10, section 3.2.7, page 18) by turning anti-clockwise (counter-clockwise) using a flat bladed screw driver.

  • Page 32: Using The Interlock

    Concept 400  Replace the commissioning cycle cover and secure by tightening the 2 screws by turning them clockwise using a flat bladed screw driver. Take care not to over tighten or cross thread the screws. 6.2 Using the interlock The Concept 400 workstation has an 8.7 litre interlock for transferring materials and samples into and out of the workstation chamber.

  • Page 33: Transferring Material Into The Workstation Chamber Via The Interlock

    Concept 400 6.2.4 Transferring material into the workstation chamber via the interlock To transfer material into the workstation chamber via the interlock;  Open the interlock outer door as described in section 6.2.2, page 32.  Pull the interlock outer door down until it is horizontal. ...

  • Page 34: Hand Access To The Main Chamber

    Concept 400 6.3 Hand access to the main chamber Direct hand access to the workstation chamber is provided via the glove ports and the Ezee Sleeve system. The Ezee Sleeves provide direct bare hand (or gloved) access to the workstation chamber. The glove ports and Ezee Sleeves can be used in 3 ways;...
  • Page 35 Concept 400 6.3.2 Entering the workstation chamber using the Ezee Sleeves To enter the workstation via the Ezee Sleeves  Set the glove port selector knob (fig.14, section 3.3.4, page 23) to the correct position for the desired hand entry (fig.21, section 6.3, page 34). ...
  • Page 36 Concept 400  Unscrew the glove port cover knob by turning it anti-clockwise (counter-clockwise).  Push the glove port cover knob to loosen the glove port cover.  Rotate the glove port bar until it is horizontal.  Whilst holding the glove port cover knob, push the glove port cover and your hand into the workstation chamber slowly.

  • Page 37: Arm Gas Displacement Volume And Pressure Changes

    Concept 400 6.3.4 Arm gas displacement volume and pressure changes When entering or exiting the workstation chamber via the Ezee Sleeves , the internal volume of the workstation chamber changes due to the displacement of your arms. The change in volume changes the internal pressure.

  • Page 38: Using The Spes

    Concept 400 Fig. 25 shows the internal view of the SPES; Fig.25 SPES internal view 6.4.2 Using the SPES To use the SPES;  Undo the thumb screw on the external flap (item 1 in fig.24, page 37).  Whilst supporting the SPES external flap, swing the thumb screw to the left. ...

  • Page 39: Internal Lights

    Concept 400  Push materials through the SPES internal flap into the workstation chamber. This should be done as quickly as possible to minimise gas loss from the workstation chamber.  When all materials have been added, lift the SPES external flap back to its closed position. ...

  • Page 40: Cable Gland

    Concept 400  Ultrasonic humidity control.  Vacuum port.  Internal power socket.  Jar attachment option. Note that these parts are not available as aftermarket upgrades; they must be fitted during the manufacture of the workstation. 6.7.1 Cable gland The cable gland is used to allow cables to enter the workstation chamber without affecting the internal environment of the workstation chamber.

  • Page 41: Vacuum Port

    Concept 400 6.7.3 Vacuum port The vacuum port is used to remove liquids from the workstation chamber, for example excess media from Petri dishes. The vacuum port is located on the left hand side of the workstation. To use the vacuum port; ...

  • Page 42: Jar Attachment Option

    Note that the connection hose must not be connected or disconnected whilst the jar attachment option is switched on. 6.8 Online video user guides Further information and demonstrations can be found at Ruskinn Technology Limited’s YouTube channel; http://www.youtube.com/ruskinntechnology UM-018 Version 1.4...

  • Page 43: Cleaning And Maintenance

     Tristel Fuse Sachet, 1 sachet diluted in 3 litres of distilled water, or Tristel Duo Foamer. Tristel Fuse Sachets and Duo Foamer are available from Ruskinn Technology Limited, see section 7.4.2 for details.  Ruskinn Technology Limited anti static cleaner.

  • Page 44: Removing/ Reinstalling The Front Screen (Optional Extra)

    Concept 400 7.1.3 Removing/ reinstalling the front screen (optional extra) As an optional extra, Concept 400 is available with a removable front screen, to facilitate easier cleaning and installation/ removal of equipment to and from the workstation chamber. The removable front screen is not available as aftermarket upgrade; it must be fitted during the manufacture of the workstation.
  • Page 45 Concept 400 Cleaning the workstation chamber  The items inside the workstation chamber that require cleaning are; o The floor tray. o The workstation floor. o The ceiling panel. o The rear shelf panel. o The left hand wall. o The right hand wall. o The interlock inner door.

  • Page 46: Maintaining The Workstation - End User Maintenance

    Concept 400 7.2 Maintaining the workstation – End user maintenance To ensure that your Concept 400 workstation remains at optimum working conditions, it must be maintained on a regular basis. Many basic tasks can be performed by the end user. 7.2.1 Filling the pressure relief/ humidifier tank The pressure relief/ humidifier tank requires refilling if the water level is on or below the low level indication.

  • Page 47: Replacing An Ezee Sleeve

    Concept 400 7.2.2 Replacing an Ezee Sleeve To remove an Ezee Sleeve  Ensure that the glove port covers are closed.  Remove the O-rings that hold the Ezee Sleeve to the glove port. Note that the O-rings will be tight. Fig.31 shows the O-ring removal; Fig.31 O-ring removal ...

  • Page 48: Replacing The Detox And Catalyst Sachets

    Concept 400 7.2.3 Replacing the detox and catalyst sachets A detox and a catalyst sachet are supplied with the Concept 400 workstation. The detox sachet adsorbs volatile organic compounds, improving the air quality within the workstation chamber. The catalyst sachet contains the catalyst required for the hydrogen to react with any oxygen in the workstation, to produce an anoxic environment.

  • Page 49: Replacing The Mains Plug Fuse - Uk Users Only

    Concept 400 7.2.4 Replacing the mains plug fuse – UK users only To replace the mains plug fuse;  Switch off Concept 400 and disconnect from the mains power supply.  Remove the plug from the mains socket.  Using a small flat bladed screw driver, remove the fuse cover from the mains plug. Fig.32 shows the fuse removal;...

  • Page 50: Replacing The Mains Fuses

    Concept 400 7.2.5 Replacing the mains fuses To replace the mains fuses;  Switch off the Concept 400.  Remove the plug from the mains socket.  Remove the mains fuse drawer using a small flat bladed screwdriver. Fig.33 shows the removal of the mains fuse holder;...

  • Page 51: Service Requirements

    A range of spare parts and accessories are available for your Concept 400 workstation. Note that only Ruskinn Technology Limited spare parts should be used. The use of unapproved spare parts will invalidate the warranty of your workstation and may cause damage to your workstation.

  • Page 52: Spare Parts And Cleaning Agents

    Concept 400 7.4.2 Spare parts and cleaning agents Fig.35 lists the spare parts and cleaning agents available for your Concept 400 workstation. To order spare parts, please contact your local distributor for the latest pricing and availability. All items are sold individually except where stated.

  • Page 53: Accessories

    Concept 400 7.4.3 Accessories A range of accessories are available to enhance the functionality of your Concept 400 workstation. Fig.36 is the list of accessories for the Concept 400 workstation. Please contact your local distributor for the latest pricing and availability. Fig.36 Concept 400 accessories Item Description...

  • Page 54: Workstation Malfunction

    Concept 400 Item Description Part number Medium stand The workstation can be located on the stand where bench space is not available. 2 models are available, either with fixed feet or mounted on castors. Stand height approximately 800mm Stand with fixed feet WS-400 Stand with castors WS-400C...

  • Page 55: Common Problems And Solutions

    Concept 400 7.6 Common problems and solutions 7.6.1 Workstation general problems Fig.37 gives a list of common problems and solutions. Please consult this list as a first reference in the event of a malfunction of your workstation. Fig.37 Common problems and solutions Problem Cause Solution...
  • Page 56 Concept 400 Problem Cause Solution Devices plugged into The power switch on Turn the power switch on the device on. the internal socket are the device is not not powering up (if the switched on internal socket is fitted) The plug for the device Check that the plug is correctly inserted into the is not fully inserted socket.

  • Page 57: Interlock Problems

    Concept 400 7.6.2 Interlock problems Fig.38 gives a list of common interlock problems and solutions; Fig.38 Interlock problems and solutions Problem Cause Solution The interlock inner The interlock outer Close the interlock outer door and run the purge door will not open door is open cycle The interlock has not...

  • Page 58: Gas Consumption/ Environmental Control Problems

    Concept 400 7.6.3 Gas consumption/ environmental control problems The Concept 400 workstation is fitted with a gas demand indicator (item 6 in fig.11, section 3.3.1, page 19 or item 8 in fig.12, section 3.3.2, page 21). The indicator illuminates when gas is injected into the workstation chamber.
  • Page 59 Concept 400 Problem Cause Solution The gas excess The glove port cover Close the glove port cover. See section 6.3.3, indicator is illuminated has been left open. page 36 for more details. The SPES has been left Close the SPES. See section 6.4.1, page 37 for open.

  • Page 60: Warranty Information

    If within the Warranty Period, the Ruskinn Technology Limited Gas Mixing Station does not conform to the express warranty set forth above, Ruskinn Technology Limited's sole obligation and User‘s sole remedy shall be, at Ruskinn Technology Limited's option: 1. to repair or replace the non- conforming component; or, 2. refund the purchase price.

  • Page 61: Disposal Information

    Concept 400 9. Disposal information Concept 400 contains hazardous components and must not be disposed of at a household waste site. Instead it should be taken to the appropriate collection point for the recycling of electrical and electronic equipment. Alternatively please contact your local distributor for disposal instructions. Concept 400 contains recyclable parts.

  • Page 62: Contact Details

    YouTube channel http://www.youtube.com/ruskinntechnology Ruskinn Technology Limited is a registered company in United Kingdom, company number 05692599 Ruskinn Technology Limited is VAT registered in United Kingdom, VAT number 870194126 Ruskinn Technology Limited is a wholly owned subsidiary of the Baker Company UM-018 Version 1.4...

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