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Becker IC6100-2-(01) Installation And Operation Manual

Amplifier unit, part of the digital voice communication system dvcs6100
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Becker Avionics, Inc. 10376 USA Today Way • Miramar, Florida 33025 • USA
Telephone +1 (954) 450 3137 • Fax ++1 (954) 450 3206
http://www.beckerusa.com • e-mail: info@beckerusa.com
IC Amplifier Unit
IC 6100-2-(01)
IC 6100-3-(01)

Installation and Operation

Manual
DV 64480.DIC.01
Issue 1
September 2013

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Summary of Contents for Becker IC6100-2-(01)

  • Page 1: Installation And Operation

    IC 6100-3-(01) Installation and Operation Manual DV 64480.DIC.01 Issue 1 September 2013 Becker Avionics, Inc. 10376 USA Today Way • Miramar, Florida 33025 • USA Telephone +1 (954) 450 3137 • Fax ++1 (954) 450 3206 http://www.beckerusa.com • e-mail: info@beckerusa.com...
  • Page 2 1 -I - 1-II 09/2013 09/2013 1-1 - 1-14 09/2013 2-I - 2-II 09/2013 2-1 - 2-12 09/2013 3-I - 3-II 3-1 - 3-11 09/2013 DV 64480.DIC.0 1 / Article Number 0900.149.071 © 2013 by Becker Avionics, Inc. / All rights reserved...

  • Page 3: Table Of Contents

    IC6100 Table of Contents Section 1 GENERAL INFORMATION Page Introduction Application General description Mechanical description Electrical 1.3.1 1.3.2 description 1.3.3 Memory device EM6100-(XXX) Identification of article Types of Intercom Amplifier Unit 1.4.1 Technical data 1.5.1 Power supply 1.5.2 Monitoring 1.5.2.1 Fixed inputs 1.5.2.2 Warning inputs...
  • Page 4 IC6100 BLANK DV 64480.DIC.01 Issue 1 Sep./2013 Page 1-II...

  • Page 5: General Information

    IC6100 Section 1 GENERAL INFORMATION Introduction The Becker IC 6100 IC Amplifier Unit is described in the "Installation and Operation" DV 64480.DIC.01 and "Maintenance and Repair" DV 64480.DIC.02 The manuals contain the following sections: Section DV 64480.DIC.01 DV 64480.DIC.02 General Information...

  • Page 6: General Description

    IC6100 General Description 1.3.1 Mechanical Description The IC6100 IC Amplifier Unit is designed for installation in the avionics compartment of an aircraft. The IC6100 IC Amplifier Unit is a device in standard ¼ ATR short case. Two unit connectors are fitted on the front and two unit connectors on the back side. The IC Amplifier Unit consists of the following circuit boards: •...
  • Page 7 IC6100 • Amplification of summed audio signal to 250 mW into 300 Ω or 500 mW into 8 Ω. • Conditioning of mike audio to 50...400 mV into 150 Ω (standard carbon mike) or 0.5...4 mV into 20 Ω (dynamic mike): - Automatic Gain Control (AGC).

  • Page 8: Memory Device Em6100-(Xxx)

    IC6100 • Interface facility for IC Amplifier Unit configuration. • Initialization of a system selftest upon power-on (P_BIT) , a background test routine is continuously running (C-BIT). • Provision of 2 alternative internal operation voltage(s) from either of the airframe power supply buses. •...

  • Page 9: Identification Of Article

    IC6100 Identification of article 1.4.1 Types of Intercom Amplifier Unit Intercom Amplifier Unit IC 6100 -X-(XX) Standard Configuration Custom Configuration EM6100-(XXX) is used No EM6100-(XXX) Equipped with 2 MIC/HEAD Boards (operating with up to 4 Headset) Equipped with 3 MIC/HEAD Boards (operating with up to 6 Headset) Identification number IC Amplifier Unit...

  • Page 10: Technical Data

    IC6100 Technical data 1.5.1 Power supply Supply voltage (Bus) I 27.5 V DC nominal 18.0 V DC emergency Supply voltage (Bus) II 27.5 V DC nominal 18.0 V DC emergency Back-up voltage (Bus) 27.5 V DC nominal 18.0 V DC emergency Current consumption (with 6 ACU’s) peak 3.0 A average 1.5 A...

  • Page 11: Headphone Amplifier

    IC6100 1.5.3 Headphone Amplifier – Up to 6 ea. 250 mW (8.66 V) into 300 Ω or Output power 500 mW into 8 Ω or 2 x 250 mW into 2 x 8 Ω balanced transformer output, ungrounded ≤ 2.5 % at 1 kHz Distortion Frequency response 300 Hz …...

  • Page 12: Mike Input (Standard Carbon Mike)

    IC6100 1.5.5 Mike / AGC 1.5.5.1 Mike / AGC input (standard carbon mike) Sensitivity 50 … 400 mV nominal 150 Ω Impedance 12 V DC Excitation voltage (idle mode) 390 Ω 1.5.5.2 Mike input (Dynamic mic.) Sensitivity 0.5 … 4 mV nominal Impedance 20 Ω...

  • Page 13: Control Inputs (Discretes)

    IC6100 1.5.5.6 Control Inputs (Discretes) Number Active LO, ≤ 1.5 V Activation Input current 1 mA Input No. Function Winchmann VOX- level selection Intercom request activation (1600 Hz / 1200 Hz intermitted) Winchmann Volume level selection Alert tone cancellation SELCALL / Third intercom circuit activation Emergency call activation (2400 Hz / 800 Hz / 1200 Hz inter- mitted 1.5.5.7...

  • Page 14: Intercom Operation

    IC6100 1.5.6 Intercom operation Number of participants up to 6 clients directly connected (Can be extended up to 12: 2 parallel HS at each port) VOX threshold (adjustable by SW) 10 … 100 mV (standard mike) 50 … 500 µV (dynamic mike) VOX hold time 0.25 …...

  • Page 15: Build In Test Representation

    IC6100 1.5.7.3 Build In Test Representation The last 10 IBit results are stored in a non volatile memory and can be read out with the configuration software. Its scope is mainly for technical repair and maintenance. 1.5.7.4 Back-up operation - Automatically activated using external switch upon supply busses failure or...

  • Page 16: Software

    IC6100 1.5.11 Environmental qualification (EUROCAE/RTCA ED-14D/ DO-160E) Environmental qualification for Intercom Amplifier Unit Characteristic Section Category Condition ED-14E/DO-160E Temperature / Altitude Low Ground Survival Temperature 4.5.1 -55° C Low Operating Temperature 4.5.1 -40° C High Ground Survival Temperature 4.5.2 +85° C High Short-Time Operating Temperature 4.5.2 +70°...

  • Page 17: Approvals

    IC6100 Approvals - FAA TSO-C139 - EASA ETSO-C139 (Pending) Scope of delivery - IC6100-2 (XX) Digital Intercom Unit (for max. 12 users) Article-No.: 0925.702-921 - IC6100-3 (XX) Digital Intercom Unit (for max. 12 usesr) Article-No.: 0925.703-921 for operation with External memory device EM6100-(XXX) Accessories (not contained in the scope of delivery) - Mounting MT519-1 mod.1 for IC6100-X-(XX) Article-No.: 0890.790-261...
  • Page 18 IC6100 BLANK Page 1-14 DV 64480.DIC.01 Issue 1 Sep./2013...
  • Page 19 Dimensions Intercom Amplifier Unit Location of connectors Connector Pin assignments 2.8.1 P1 - P2 D-Sub 50-pol. male, shift-lock connector 2.8.2 Becker-Bus System, B-Bus connector 2.8.3 Address coding for J5 (IC) 2.8.4 Pin connections of the unit connector J6 (EM6100-(XXX)) Configuration software 2.10...
  • Page 20 IC6100 BLANK Page 2-II DV 64480.DIC.01 Issue 1 Sep./2013...

  • Page 21: Section 2 Installation Page

    The installation of the Intercom Amplifier Unit depends on the type of aircraft and its equipment and therefore only general information can be given in this section. Notice: Changes or modifications made to this equipment not expressly approved by Becker Avionics, Inc. and/ or Becker Flugfunkwerk GmbH may void the authorization to operate this equipment.

  • Page 22: Aircraft Wiring

    IC6100 Aircraft / Helicopter wiring 2.5.1 General The plug and socket connection is shown from Fig. 2-5 to Fig. 2-11. The following points are to be ob- served for the wiring : a. Only cable fit for aviation (self-extinguishing) shall be used. AWG 20 for power supply and AWG 24 for other cables.

  • Page 23: Dimensions Intercom Amplifier Unit

    IC6100 Dimensions IC Amplifier Unit Fig. 2-1 Installation dimensions (measures in DV 64480.DIC.01 Issue 1 Sep./2013 Page 2-3...
  • Page 24 IC6100 Fig. 2-2 Mounting Tray for IC Amplifier Unit Page 2-4 DV 64480.DIC.01 Issue 1 Sep./2013...

  • Page 25: Location Of Connectors

    IC6100 Location of connectors Fig. 2-3 Physical location of connectors Page 2-5 DV 64480.DIC.01 Issue 1 Sep./2013...

  • Page 26: Connector Pin Assignments

    IC6100 Connector Pin assignments 2.8.1 IC6100 P1 and P2 connector Pin assignments P1 - P2 D-Sub 50-pol. male, shift-lock connector Signal Signal 17 HS   1   M ic   i n   H I HS   2   M ic   i n   H I 16 HS  ...

  • Page 27: Becker-Bus System, B-Bus Connector

    IC6100 2.8.2 Becker-Bus System, B-Bus connector Souriau, Typ 851-02 E14-19 P50, shell 14, 19-polig. Bayonet Signal name Remark Dev Address Bit 0 Dev Address Bit 1 Dev Address Bit 2 Dev Address Bit 3 Reset out Reset in Address GND...

  • Page 28: Pin Connections Of The Unit Connector J6 (Em6100-(Xxx))

    IC6100 2.8.4 Pin connections of the unit connector J6 (EM6100-(XXX)) The unit connector type is subminature 5-pole female. Pin Name Pin Description Power supply C CLK Clock Not connected Reserved C DAT Data Power supply return Configuration software The configuration of the DVCS 6100 can be changed by using a Personal Computer or Laptop and Configuration Set CSW6100-X.

  • Page 29: Interwiring Diagram Audio And Cvr Connections

    IC6100 2.10.2 lnterwiring diagram Audio and CVR connections 2-6 Audio and CVR connections Fig. Page 2-9 64480.DIC.01 Issue 1 Sep./2013...

  • Page 30: Interwiring Diagram Fx Audio And Ic Ring Connections

    IC6100 2.10.3 lnterwiring diagram Fix audio and IC ring connections Fig. 2-7 Fix audio and IC ring connections Page 2-10 DV 64480.DIC.01 Issue 1 Sep./2013...

  • Page 31: Interwiring Diagram Control And Other Connections

    IC6100 2.10.4 lnterwiring diagram Control and other connections Fig. 2-8 Control and other connections Page 2-11 64480.DIC.01 Issue 1 Sep./2013...
  • Page 32 IC6100 BLANK Page 2-12 DV 64480.DIC.01 Issue 1 Sep./2013...
  • Page 33 IC6100 Table of Contents Section Operation Page General Description Configuring the IC Amplifier Unit External Memory EM6100-(XXX) Control Functions 3.4.1 Headset 3.4.2 Sidetone 3.4.3 Fix Input Channels (Warning audio tones) 3.4.4 Cockpit Voice Recorder Output CVR 3.4.5 Alert tones 3.4.6 Signal tones 3.4.7 Discrete Activation Signals...
  • Page 34 IC6100 BLANK 3-II DV 64480.DIC.01 Issue 1 Sep./2013...

  • Page 35: Section 3 Operation Page

    IC6100 Section OPERATION General Description Information in this section consists of functions and operations for the IC Amplifier Unit. The IC Amplifier Unit does not have any operator accessible controls. All settings and adjustments to the operating parameters are made by the Configuration Software CSW6100-X.

  • Page 36: Fix Input Channels (Warning Audio Tones)

    IC6100 3.4.3 Fix Input Channels (Warning audio tones) The Intercom Amplifier Unit supports three direct input channels with input sensitivity adjustable from 5V – 40 V, and three direct input channels with input sensitivity adjustable from 2.5V – 20V under main volume control.

  • Page 37: Other Discrete Activation Inputs

    IC6100 3.4.8 Other discrete Activation Inputs The IC6100 supports a selective call activation input. This input can be enabled or disabled by the configuration. Its function will be similar that of the Alert tone 2 input control line. 3.4.9 Winchman operation The Winchman functionality can be assigned to any headset port without installed physical ACU by the configuration setup.
  • Page 38 IC6100 Examples: a) Standard Configuration: Fig. 3-1 Intercom Circuits (Standard Configuration) DV 64480.DIC.01 Issue 1 Sep./2013 Page 3-4...
  • Page 39 IC6100 c) Third Circuit for special mission operation: Fig. 3-2 Intercom Circuits (Third Circuit for special mission operation) Special configurations for Intercommunication: a) Operation “Headset without ACU” Operators can use headsets without Audio Control Unit. The adjustment of IC Volume and VOX Threshold, can be configured by the CSW - Software.

  • Page 40: Backup Mode

    IC6100 c) Operation ”3rd IC - Circuit” Any headset in the Cockpit or Cabin Circuit and the IC-Ring line can be assigned to the 3rd IC - Circuit. This function must be enabled by the CSW - Software. Note! If the function 3 IC-Circuit is active, the below fig: 3-4 shows alternative the alert tone (Tone 2) which has to be used for disconnection.

  • Page 41: Service Connector

    IC6100 Service Connector Becker Flugfunkwerk GmbH recommend the installation of a service connector. This allows the configuration of the Intercom Amplifier Unit after installation inside the aircraft. Service connector inside the aircraft: For the pinout of the 9 pin DSub connector refer to the Fig. 2-12 in section 2 of this manual.
  • Page 42 IC6100 Service cable kit With the service cable kit SCK6100-1 the configuration of the Intercom Amplifier Unit can be done on test bench. Fig. 3-5 Service Connector with the service cable kit SCK6100-1 DV 64480.DIC.01 Issue 1 Sep./2013 Page 3-8...
  • Page 43 IC6100 BLANK Page 3-9 DV 64480.DIC.01 Issue 1 Sep./2013...
  • Page 44 IC6100 Fig. 3-6 System diagram with IC6100 Page 3-10 DV 64480.DIC.01 Issue 1 Sep./2013...
  • Page 45 IC6100 BLANK Page 3-11 DV 64480.DIC.01 Issue 1 Sep./2013...

This manual is also suitable for:

Ic6100-3-(01)

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