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BENEKOV R100 Service And Installation Manual

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SERVICE AND INSTALLATION MANUAL FOR
CENTRAL HEATING BOILER
BENEKOV R100
1

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Summary of Contents for BENEKOV R100

  • Page 1 SERVICE AND INSTALLATION MANUAL FOR CENTRAL HEATING BOILER BENEKOV R100...
  • Page 2 Dear customer, thank you for purchasing the automatic boiler BENEKOV R100 and the confidence in the products manufactured by BENEKOVterm s.r.o., Horní Benešov. To get used to handling your new product correctly right from the beginning, please read this service manual first. Please pay special attention to chapters 7 and 8.

  • Page 3: Table Of Contents

    10. Instructions for long-term keeping of ecological parameters of the boiler ……..11. Instructions for disposal after service life …………………........12. Warranty and the liability for defects ..........……....Notice ……………………………………………………………………........ Record of repairs ………………………………….………........... Original ES declaration of conformity for BENEKOV R100 boiler...

  • Page 4: Description And Advantages Of The Boiler

    1. Description and advantages of the boiler Use of the boiler: The BENEKOV R100 hot water boiler is designed for heating of mid-sized structures – shops, school buildings, recreational facilities, office buildings, business premises and other buildings, where a 100 KW heating capacity is sufficient.

  • Page 5: Approved Fuel

    - at nominal power kg . s 0,048 - at minimum power kg . s 0,022 3. Approved fuel Table 3 states the approved (guarantee) fuel for the BENEKOV R100 boiler. Table 3: Approved fuel Type of fuel Diameter Length Strewn Water...
  • Page 6 ČSN EN 303-5:2013 - Central heating boilers – part 5: Central heating boilers for solid fuel with manual or automatic supply of fuel with nominal power up to 500 kW - terminology, requirements, proofing and marking. The main part of the boiler is the steel body which consists of 4 main units: combustion chamber combustion chamber base heat exchanger...
  • Page 7 Fig. 1: Front and rear view of BENEKOV R100 boiler 1. boiler cover 10. cover of fuel feeder 18. control unit switchboard with safety 2. locking screw of the ignition valve 11. primary air ventilator thermostat 3. top lid of fuel bin 12.
  • Page 8 Fig. 2: Basic dimensions of BENEKOV R100 boiler...
  • Page 9 Fig. 3 Basic dimensions of BENEKOV R100 boiler (with additional module of fuel bin)

  • Page 10: Control, Regulating And Security Devices

    4.2. Control, regulating and security devices The boiler is controlled and regulated by the control unit - see separate service instructions. Security elements that ensure safe operation of the boiler:  Safety thermo regulator (safety switch) is used to prevent the heating system from overheating. In production, the safety switch is set to 95°C, i.e.

  • Page 11: Placing And Installation Of The Boiler

    Optional accessories are available for a surcharge! 5. Placing and installation of the boiler 5.1. Regulations and directives The heating boiler may be installed only by an authorized service company that has been certified for assembly of such devices. A project of the system must be prepared, respecting all valid regulations.
  • Page 12 ČSN 33 2000-7-701 ed.2:2007 Low voltage electric installations – Part 7-701: Single-purpose appliances and appliances in specific buildings – Spaces with a bath or a shower ČSN 33 2030:2004 Electrostatics - Protection from the dangerous effects of static electricity. ČSN 33 2130 ed.2:2009 Low voltage electric installations.

  • Page 13: Placing Of The Boiler

    ČSN EN 1037+A1:2008 Machinery safety – Preventing unwanted start ČSN EN ISO 12100:2011 Machinery safety - Basic definitions, general principles of construction ČSN EN ISO 13857:2008 Machinery safety – Safe distances to prevent contact of upper or lower extremities with dangerous places 5.2.

  • Page 14: Installation - Instructions For The Contract Service Company

    Placing of the boiler with respect to the chimney:  BENEKOV R100 boiler is connected to the chimney with a metal pipe of 250 mm diameter. Fuel storage:  It is recommended to store the pellets in original packings (PET or “big bags”) in a dry place.
  • Page 15 - ventilator drive connector - water circulating pump connector - de-asher connector - extraction of combustion gases connector - automatic ignition connector - indoor thermostat connector or equithermal regulation connector - ignition sensor connector - lambda probe connector - limit switch of the fuel container cover Free plug contacts (e.g.

  • Page 16: Connecting The Boiler To The Heating System

    2. outlet of heating water from the boiler 3. inlet of heating water in the boiler (return) 4. inlet and outlet of combustion chamber 5. inlet and outlet of heat exchanger Fig. 5 Inlets and outlets of BENEKOV R100 boiler...

  • Page 17: Installing The Ceramic Parts

    Fig. 6 Connecting dimensions of BENEKOV R100 boiler 6.3. Installing the ceramic parts Fig 7 displays the positioning of ceramic parts in the combustion chamber, i.e.: place the ceramic reflector assembly (2, 3 and 4) into the combustion chamber over the burner (1) so that the central hole in the reflector is flush with the burner.

  • Page 18: Check Before Use

    Fig. 7 Sectional view of the combustion chamber Fig. 6 - description: 1. burner 2. side of the ceramic reflector with opening 3. side of the ceramic reflector without opening 4. ceramic reflector body (2 pcs) 5. secondary air inlet 6.

  • Page 19: Boiler Startup

    7401:1992 and if the hardness of the water doesn’t conform to this standard the water must be treated. Even repeated warming of water with higher water hardness doesn’t improve its quality and doesn’t prevent appearance of salts on the surface of the heat-exchanger. A calc layer of 1 mm reduces the exchange of heat by approximately 10%.

  • Page 20: Operation Of The Boiler

    Fill the container with the specified fuel - see chapter 3. Then close the container carefully to prevent the intake of false air in the burner through the feed worm. Connect the boiler to the electrical power network (230V/50Hz) with the cable and the plug. If the boiler is equipped with automatic ignition, don’t take further steps as the Boiler Control Unit analyses the state of the boiler and takes further steps such as heating etc.

  • Page 21: Residual Risks And Their Prevention

     When fuel is transported to the combustion chamber before ignition, it is necessary to perform a visual check only. Inserting hands in the worm feeder is forbidden as it may result in injury!  It is forbidden to use flammable liquids for firing. ...

  • Page 22: Boiler Maintenance

     it is forbidden to overheat the boiler  the boiler must be protected from corrosion caused by low temperature of returning water by means of a suitable connection with automatic temperature control of returning water  only listed fuel can be combusted in the boiler ...

  • Page 23: Troubleshooting

    starting any work on the boiler, check that it is disconnected from the electrical power (the plug is pulled out of the socket).  As the function of the ventilator can result in a slight overpressure in the burner area, keep in mind that the boiler must be tightly closed (fire door, upper cover, cleaning gap of the feeder, container cover etc.).
  • Page 24 not being transported The worm gear is worn out. Change the worm gear.* into the combustion area. The boiler ventilator The cable of the ventilator Connect (change) cable doesn’t work. has been disconnected / ventilator.* damaged. The ventilator is broken. Change the ventilator.* ventilator The ventilator is full of dust.
  • Page 25 The ceramic reflector is not Install the ceramic reflector according to the user’s manual. installed in the boiler. The firing flap in the boiler Using the handle of firing flap and cleaner, is open. close the firing flap and secure it with the locking screw with plastic head.

  • Page 26: Instructions For Long-Term Keeping Of Ecological Parameters Of The Boiler

    If the boiler is operated according to the instructions mentioned in this “Operation and installation manual”, no special service is needed. When the “Certificate of quality and completeness of the BENEKOV boiler” is completed by the service company, it serves also as the certificate of warranty.
  • Page 27 The guarantee does not cover those cases that originated in the incorrect attendance of the device, failure to comply with the technical conditions of operation, common wear, voluntary damage and damage that occurred as a result of irreversible and uncontrolled event (fire, flood, burglary, violent waste, etc.).

  • Page 28: Notice

    NOTICE Please, send the completed certificate of warranty for the producer of BENEKOV R100 boiler to the address below: BENEKOVterm s.r.o. Masarykova 402 793 12 Horní Benešov Czech Republic...
  • Page 29 User/customer supplement to the certificate of warranty Record of the validated guarantee and post-guarantee repairs and about action taken Record date Action taken Service company Signature of the (signature, stamp) customer...
  • Page 30 Declaration of conformity of boiler BENEKOV R 100...
  • Page 31 Original ES declaration of conformity of boiler BENEKOV R 100...
  • Page 32 BENEKOVterm s.r.o. Masarykova 402 CZ - 793 12 Horní Benešov Phone: +420 554 748 008, Fax :+420 554 748 008 E-mail: info@benekov.com, www.benekov.com Edition: 2014/07...

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