Table of Contents
Advertisement
Power Stak
PPS2200-62NAS
This manual covers PowerStak units with frame
numbers starting with GC stamped into the mast
and shipped March 2014 and after.
Installation, Operation
and Service Manual
Model Number ___________________
Serial # _________________________
Date Placed in Service _____________
IMPORTANT: READ CAREFULLY
BEFORE INSTALLING OR OPERATING LIFT
JUNE 2015
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Summary of Contents for Presto PPS2200-62NAS
- Page 1 Power Stak PPS2200-62NAS This manual covers PowerStak units with frame numbers starting with GC stamped into the mast and shipped March 2014 and after. Installation, Operation and Service Manual Model Number ___________________ Serial # _________________________ Date Placed in Service _____________...
-
Page 2: Limited Warranty
There are no implied warranties of any kind, more specifically; there are no warranties of merchant- ability or fitness for any particular purpose. Presto Lifts’ sole warranty shall be as set forth in this limited warranty. Presto Lifts will elect to repair or replace a defective component without charge, if any components should become defective within the limited warranty period. -
Page 3: Table Of Contents
Figure 8: Power Unit ........................22 Figure 9: Hydraulic System ......................23 Figure 10: Hydraulic Schematic....................24 Figure 11: Control Panel ....................... 25 Figure 12a & b: Electrical Schematic Diagram ................ 26-27 Figure 13: Battery Connection ...................... 28 PRESTO OWNER’S MANUAL Page 3 POWER STAK... -
Page 4: Wheel Traction And Straddle Leg Set-Up
PowerStak is operated on smooth or polished concrete, sealed concrete, epoxy sealed floor, linoleum or other smooth surfaces Drive Wheel traction performance may be affected; If traction issues are encountered Rubber Drive Wheels are available through special order. Please contact Customer Service at Presto Lifts 1-800-343-9322 When any PowerStak is operated on a wet, oily, powdery, sandy or non-uniform liquid or granular surface Drive Wheel traction performance will be affected and loss of traction will occur. -
Page 5: Introduction
This machine is designed for powered necessary for the safe and proper installation, operation travel and should not be manually moved and maintenance of Presto Lifts Inc. battery operated, by applying force to the Control Pod Power Stak. It is important that all personnel involved... -
Page 6: Responsibility Of Owners And Users
Responsibility of Owners and Users Inspection and Maintenance The device shall be inspected and maintained in proper working order in accordance with Presto’s owner’s manual. Removal from Service Any device not in safe operating condition such as, but not limited to, excessive leakage, missing rollers, pins, or fasteners, any bent or cracked structural members, cut or frayed electric, hydraulic, or pneumatic lines, damaged or malfunctioning controls or safety devices, etc. -
Page 7: Certified Operator Training
(OSHA 1910.178 29QFR-7-1-06 Edition) Presto lifts does not offer operator training. Operator training programs may be offered by your local Presto Lifts dealer or obtained online. Enter, "powered industrial truck operator training" into a search engine. - Page 8 CAREFULLY READING THIS MANUAL. In order to provide for the safe operation of these stackers, stacker. Presto Lifts Inc. has identified certain hazards that • Keep the stacker under control at all times. may occur during the maintenance and use of these Operate at a speed that allows you to stop safely.
-
Page 9: Installation
Presto tests and inspects every piece of equipment prior to shipment. If damage Check to see if chains are in place, and that the lift sys- tem is in working order. -
Page 10: Operation
When the turtle speed button is not engaged the unit will operate at full speed. The turtle speed button is a maintained contact operation. Figure 1: Operational buttons Control Pod Top Turtle Speed Control Pod Bottom PRESTO OWNER’S MANUAL Page 10 POWER STAK... -
Page 11: Daily Operations Maintenance Checks
PRECAUTIONS AND WARNINGS. A. Check chain roller assembly connections. IMPROPER USE OF THIS LIFT TRUCK B. Check for any worn or damaged parts. COULD RESULT IN INJURY AND/OR DAMAGE TO LOAD AND EQUIPMENT. PRESTO OWNER’S MANUAL Page 11 POWER STAK... -
Page 12: Suggested Daily Operator Checklist
4. Check Horn Function 5. Check Brake Function OPERATOR ID DATE DO NOT USE OR OPERATE STACKER IF ANY FUNCTION IS NOT OPERATING PROPERLY OR IF STACKER APPEARS UNSAFE IN ANYWAY REPORT CONCERNS TO SUPERVISOR IMMEDIATELY! PRESTO OWNER’S MANUAL Page 12 POWER STAK... -
Page 13: Battery Maintenance
Approx. 12.7 V Fully charged Approx. 12.2 V 1/2 charged RECOMMEND charging the system BEFORE the Approx. 12.0 V 1/4 charged BDI indicates EMPTY IN ORDER TO EXTEND Approx. 11.6 V Discharged BATTERY LIFE PRESTO OWNER’S MANUAL Page 13 POWER STAK... -
Page 14: Maintenance
MONTHLY OPERATIONS MAINTENANCE CHECKS: MAINTENANCE Battery (maintenance free) Operation of Presto Power Stak is very simple — as is A. Clean terminals. their construction. They require very little maintenance. B. Clean battery compartment area if there are Reasonable care will result in excellent trouble-free signs of corrosion. -
Page 15: Troubleshooting
¨ Loose or dirty battery connections ¨ Blown fuse(s) • Faulty wiring from fuse to travel control switch • Faulty control switch • Faulty wiring from travel control switch direction contactor • Faulty contactor PRESTO OWNER’S MANUAL Page 15 POWER STAK... -
Page 16: Figure 2: Stacker Body Components
20 Caster Assembly Screw Bolt 21 Bolt 10 Seat 22 Spring Washer Bolt Caster Assembly 11 Drive Wheel Cover 23 Nut Bolt Bolt 12 Rear Cover Seat Spring Washer Drive Wheel Cover Rear Cover PRESTO OWNER’S MANUAL Page 16 POWER STAK... -
Page 17: Figure 3: Control Pod
CONTROL POD PPS2200-62NAS Figure 3: Control Pod Control Pod Bottom Item Description Lifting Switch Lowering Switch Butterfly Switch Item Description Belly Button Stop Switch Lifting Switch Horn Button Lowering Switch Running Switch Turtle Speed Switch Emergency Reverse Switch Horn Button PRESTO OWNER’S MANUAL Page 17 POWER STAK... -
Page 18: Figure 4: Steering Component
Bearing Bolt Spindle Seat Snap Ring Bearing Spindle Collar Bolt Air Spring Spring Washer Fixing Shaft Washer Control Handle Fixing Board Anchor Handle Bolt Control Pod Collar Spindle Bolt Lock Nut Flat Key PRESTO OWNER’S MANUAL Page 18 POWER STAK... -
Page 19: Figure 5: Drive Unit
Gear Bearing Seal Dust Cover Ring Gear Shaft Gear Wheel Bearing C Clip C Clip Seal Electric Brake Ring Bearing Traction Motor Dust Ring C Clip Screw Gear Screw Screw Spacer Flange Panel PRESTO OWNER’S MANUAL Page 19 POWER STAK... -
Page 20: Figure 6: Carriage Assembly
Item Description Block Block Roller Roller Washer Washer Bolt Bolt Fixed Pin, Chain Fixed Pin, Chain Carriage Assembly Carriage Assembly Snap Ring Snap Ring Feed Shaft Feed Shaft Bolt Bolt Fork Assembly Fork Assembly PRESTO OWNER’S MANUAL Page 20 POWER STAK... -
Page 21: Figure 7: Mast Components
Seat, Chain Wheel Spacer U Bolt Snap Ring Bolt Wheel Chain Outer Mast Assy Lift Cylinder Seat, Chain Wheel U Bolt Snap Ring Control Valve 10 Outer Mast Assy 11 Nut 12 Control Valve PRESTO OWNER’S MANUAL Page 21 POWER STAK... -
Page 22: Figure 8: Power Unit
Bolt, Spring Washer Coupling Oil Tank, Plastic Solenoid Valve Oil Hose, Return Motor Bolt, Spring Washer 4A Screw Plug, Metal 10 Oil Hose, Suction Start Switch Cover, Oil Tank 4B Screw Plug, Plastic 11 Oil Filter Coupling 12 Oil Tank, Plastic Motor Bolt, Spring Washer 6A Start Switch 12B Cover, Oil Tank PRESTO OWNER’S MANUAL Page 22 POWER STAK... -
Page 23: Figure 9: Hydraulic System
HYDRAULIC SYSTEM Figure 9: Hydraulic System PPS2200-62NAS Item Description Item Description Screw Screw Washer Washer Hydraulic Assembly Hydraulic Assembly L-Adaptor L-Adaptor O-ring O-ring Oil Hose Oil Hose Adaptor Adaptor PRESTO OWNER’S MANUAL Page 23 POWER STAK... -
Page 24: Figure 10: Hydraulic Schematic
PRESTO OWNER’S MANUAL Page 24 POWER STAK... -
Page 25: Figure 11: Control Panel
CONTROL PANEL Figure 11: Control Panel Item Description Controller Fuse Fuse Travel Contactor Item Description Lifting Contactor Controller Fuse Fuse Travel Contactor Lifting Contactor PRESTO OWNER’S MANUAL Page 25 POWER STAK... -
Page 26: Figure 12A & B: Electrical Schematic Diagram
PRESTO OWNER’S MANUAL Page 26 POWER STAK... - Page 27 PRESTO OWNER’S MANUAL Page 27 POWER STAK...
-
Page 28: Figure 13: Battery Connection
0.00 LB SCALE MODEL REFERENCE CAGE CODE DIMENSIONS ARE IN PowerStak INCHES 800068 PROJECT: EL POWER STAK BATTERY CONN DIAG 24VDC USE OF PROPRIETARY INFORMATION LIMITED TO WRITTEN AGREEMENT TITLE: SIZE DWG. NO. PRESTO OWNER’S MANUAL Page 28 POWER STAK... -
Page 29: Ordering Replacement Parts
Ordering Replacement Parts Presto Lifts has carefully chosen the components in your unit to be the best available for the purpose. Replacement parts should be identical to the original equipment. Presto Lifts will not be responsible for equipment failures resulting from the use of incorrect replacement parts or from unauthorized modifications to the unit. -
Page 30: Restocking Policy
Should you feel there is a quality problem, please contact the seller to ask questions and gather information on how to rectify the issue. Presto Lift Inc. reserves the right to determine potential credits, as a result of factory defects, based on its inspection of the merchandise. -
Page 31: Return Materials Authorization
Presto Lifts. Customers shipping returns from the Continental US, Canada, or Mexico have thirty (30) days from date of RMA issue to have the product arrive at Presto Lifts’ facility. All merchandise must arrive Free on Board at Presto Lifts’ facility or the shipment will be refused and returned to the sender. - Page 32 MANY NEEDS REQUIRE MANY OPTIONS... LET PRESTO MEET THOSE NEEDS! Call Presto Sales for stock or customized lift inquiries: 800-343-9322 Email: sales@prestolifts.com...
Need help?
Do you have a question about the PPS2200-62NAS and is the answer not in the manual?
Questions and answers