Table of Contents Before You Start Important Safety Information Assembly 5-26 Weight Ratios Weight Stack Sticker Placement Cable View Top View Exploded View Parts List Warranty Information...
Before You Start THANK YOU for making this unit a part of your exercise program. Keys Fitness assures the very best in value, appearance, durability and biomechanics. This manual will guide you through the assembly process. If at any time you are having trouble with the assembly or use of this product, then please contact us at our Keys Fitness Helpline.
Important Safety Information Prior to assembly, remove components from the box and verify that all the listed parts were supplied. NOTE Hand tighten bolts and nylon nuts until machine is fully assembled. Read all precautions and instructions in this manual before using this equipment. WARNING! Before using this unit or starting any exercise program, consult your physician.
Page 10
Assembly STEP 1 Insert the two Guide Rods (24) into Rear Base (1) and secure them in place using two Washers (102), two Spring Washers (103), and two Allen Bolts (97). Figure 1...
Page 11
Assembly STEP 2 Attach the Seat Pad Support Receptacle (2) to Rear Base (1) and secure in place using three Nylon Locknuts (104), six Washers (102), and three Bolts (94). Connect the Front Upright (86) to Seat Pad Support Receptacle (2) and secure together using two Nylon Locknuts (104), four Washers (102), and two Bolts (95).
Page 12
Assembly Step 3 Install the Main Upright (3) onto Seat Pad Support Receptacle (2). Secure it in place using three Nylon Locknuts (104), six Washers (102), and three Bolts (94) on the side. Two Bolts (98), one Spring Washer (117), three Washers (101), one Nylon Locknut (105) will secure it at the bottom.
Page 13
Assembly Step 4 Slide one Weight Stack Bumper (30) down each Guide Rod (24). Next, slide the weight plates down the Guide Rods (24) in this order - five 15lb Plates (36), nine 10lb Plates (37), five 5lb Plates (38), and the Top Plate (27). Insert the Main Top Beam (4) onto the two Guide Rods (24) and the Main Upright (3).
Page 14
Assembly Step 5 Attach Press Arm Support (5) to Main Upright (3) by aligning the holes and sliding the Shaft (74) through the holes of the Press Arm Support (5). Secure the Shaft (74) to the Press Arm Support (5) using two Set Screws (84). Install Press Arm (6) to Press Arm Support (5) by aligning the holes and sliding the Shaft (73) through the holes of the Press Arm (6).
Page 15
Assembly Step 6 Slide the Right Pec Dec Arm (8) on to the shaft of the Pec Dec Mount (7). Secure the arm in place using one Big Washer (76), one Washer (102), one Spring Washer (103), and one Allen Bolt (97).
Page 16
Assembly Step 7 Install the Right and Left Hold Leg Frames (17 & 18) to Main Upright (3) and secure using two Nylon Locknuts (104), four Washers (102), and two Bolts (95). Make sure both Hold Leg Frames are angled upwards. Figure 7...
Page 17
Assembly Step 8 Slide the Shaft (72) into the Leg Extension Lever (10). Attach Leg Extension Lever (10) to Seat Pad Support Receptacle (2) and secure using one Washer (119), one Spring Washer (115), and one Allen Bolt (118). Slide Foam Frame w/ Shaft (11) through the Leg Extension Lever (10) and attach the Foam Frame w/o Shaft (12) to the other side.
Page 18
Assembly Step 9 Attach the Seat Pad (26) to the Seat Pad Support (13) using two Washers (102) and two Allen Bolts (96). Slide the Seat Support assembly (13) into the Seat Pad Support Receptacle (2) and secure by tightening attached Locking Knob. Install the Telescope (14) to the bottom of the Back Pad Support (16) and secure in place using one Nylon Locknut (104) and one Bolt (99).
Page 19
Assembly Step 10 Slide two Upholstered Roller Pads (42) onto Foam Frames (11 & 12) and secure using two Big Plugs (65). Slide the Long Foam Tube (77) through the hole in Seat Pad Support (13). Slide two Plastic Washers (87) onto each end of Long Foam Tube (77). Next, slide two Upholstered Roller Pads (42) onto each side of Long Foam Tube (77) and secure using two Big Plugs (65).
Page 20
Assembly Step 11 Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Chest Press Cable (45) as detailed in Figure 11. Follow dotted lines to identify exact location of pulleys. See Page 29 “Cable View” for more detail. Start by threading cable end into Top Plate (27).
Page 21
Assembly Step 12 Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Mid Pulley Cable (46) as detailed in Figure 12. Follow dotted lines to identify exact location of pulleys. See Page 29 “Cable View” for more detail. Start by installing cable under the pulley at Leg Extension location.
Page 22
Assembly Step 13 Note: This step is only used if you do not have the Leg Press 2 attachment. Use the Cable Adapter (113) in place of the pulley. Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Leg Press Cable Substitute (47) as detailed in Figure 13.
Page 23
Assembly Step 14 Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Pec Dec Cable (49) as detailed in Figure 14. Follow dotted lines to identify exact location of pulleys. See Page 29 “Cable View” for more detail. You will need the following for installation: Cable (49) - Qty.
Page 24
Assembly Step 15 Connect Long Lat Bar (70) to the Chest Press Cable (45) using two Gear Hooks (33) and Short Chain (35). Connect Ab Strap (40) or Lat Strap (34) to Mid Pulley Cable (46) using one Gear Hook (33). Connect Short Lat Bar (71) to Mid Pulley Cable (46) using two Gear Hooks (33) and Long Chain (32).
Page 25
Assembly Step 16 Install Weight Shrouds (20) to each side of the Main Top Beam (4) using two Washers (102), two Spring Washers (103), and Allen Bolts (97 & 118). Secure the bottom portion of the Weight Shrouds (20) to the Rear Frame (1) using two Washers (119) and two Allen Bolts (118).
Weight Stack Sticker Placement Your new unit can be purchased with either a 200 LB or 250 LB weight stack. Depending on which weight stack you have purchased will determine which weight stack sticker numbers will be used. The weight stack images below show which weight stack sticker numbers are to be used on your weight stack.
Parts List KF-1860 Parts List Rev A Ref # Part # Description Ref # Part # Description 223-00949 FRAME, REAR KF-1860 206-00143 PEC DEC STOP BUMPER KPS-2050 223-00950 RECEPTACLE, SEAT PAD SUPPORT KF-1860 206-00061 BASE PAD KPS 223-00951 UPRIGHT, MAIN KF-1860...
Need help?
Do you have a question about the KF-1860 and is the answer not in the manual?
Questions and answers