HENNESSY INDUSTRIES Coats HIT 5000 Installation Instructions Manual
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HENNESSY INDUSTRIES Coats HIT 5000 Installation Instructions Manual

HENNESSY INDUSTRIES Coats HIT 5000 Installation Instructions Manual

Truck tire changer
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H.I.T. 5000
TRUCK TIRE CHANGER
1601 J. P . Hennessy Drive, LaVergne, TN USA 37086-3565 615/641-7533 800/688-6359
HENNESSY INDUSTRIES INC. Manufacturer of AMMCO
Installation Instructions
Operating Instructions
Safety Instructions
Maintenance Instructions
READ these instructions before placing unit in
service KEEP these and other materials delivered
with the unit in a binder near the machine for
ease of reference by supervisors and operators.
®
, COATS
®
and BADA
®
Automotive Service Equipment and Tools.
®
Manual Part No.: 8109440 02
Revision:
01/02

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Summary of Contents for HENNESSY INDUSTRIES Coats HIT 5000

  • Page 1 1601 J. P . Hennessy Drive, LaVergne, TN USA 37086-3565 615/641-7533 800/688-6359 Manual Part No.: 8109440 02 HENNESSY INDUSTRIES INC. Manufacturer of AMMCO ® , COATS ®...
  • Page 2 Safety ii • COATS H.I.T. 5000 Changer...

  • Page 3: Table Of Contents

    Contents Table of Contents Operator Protective Equipment ..........iv Definitions of Hazard Levels .

  • Page 4: Operator Protective Equipment

    DANGER tions in this manual. For additional copies of either, or further information, contact: It Means: Immediate hazards, which will result in Hennessy Industries, Inc. severe personal injury or death. 1601 J.P . Hennessy Drive LaVergne, TN 37086-3565 WARNING...

  • Page 5: Safety Instructions

    Safety Safety Instructions Inflation ALWAYS follow all applicable Local, State, and WARNING Federal Codes, Rules, and Regulations; such as the Federal OSHA Standard Number 1910.177 . Only properly trained personnel should NEVER seat beads or inflate a tire on the tire service tires on the H.I.T.

  • Page 6: Installation

    H.I.T. 5000 Installation Electrical Installation It is not necessary to bolt the H.I.T. 5000 to the floor. The H.I.T. 5000 requires 220 volts, 60 cycle, single However, if desired, use the holes provided in the phase power, with a 20 amp circuit. An optional model base of the machine.

  • Page 7: Principal Operating Parts

    H.I.T. 5000 Principal Operating Parts Specifications Working Area: 10 Foot Wide x 10Foot Long x 8 Foot Height Weight: 1,400 Pounds Handles Tires: Truck - 16 Inches to 24.5 Inches Tube-type and Tubeless Grader, Industrial and Farm - 16 Foot to 42 Inches COATS H.I.T.

  • Page 8: Wheel Clamping

    H.I.T. 5000 Wheel Clamping The self-centering chuck is powered by the high pres- sure hydraulic system to securely lock onto the wheel. Important: The hydraulic pressure regulator knob, located on the swinging pod front, should normally be set to 1500 PSI. This pressure should be reduced when mounting or demounting weak or light weight wheels.

  • Page 9: Tubeless, Duplex, And Supersingle Tires

    H.I.T. 5000 Tubeless, Duplex, and Supersingle Tires Bead Loosening 1. After locking the wheel on the chuck, remove the valve core and deflate the tire completely. 5. While the tire is still rotating, apply a liberal amount of tire lubricant to the tire bead and the rim. 6.

  • Page 10: Mounting

    H.I.T. 5000 3. Position the combo tool near the edge of the rim as shown. DO NOT CONTACT THE RIM. 3. Tighten the locking handle and move the tool into position near the edge of the rim, as shown above. 4.

  • Page 11: Wheels With Lock Rings

    H.I.T. 5000 Wheels with Lock Rings Bead Loosening and Demounting 5. Rotate the wheel and slowly advance the disc to push the tire about half way off the wheel. Push the 1. After chucking the wheel, position the bead valve stem inside the wheel, then finish pushing the loosener disc against the sidewall within 1/4 inch of the tire off the wheel.

  • Page 12: Farm Tires

    H.I.T. 5000 Farm Tires Bead Loosening 4. Continue to rotate the tire and apply a liberal amount of lube to the bead and the rim. 1. Remove the valve core. Deflate the tire away from the machine and remove any calcium chloride or other 5.

  • Page 13: Mounting

    H.I.T. 5000 3. Move the combo tool into position near the edge 3. Rotate the wheel counterclockwise while main- of the rim. taining pressure on the spade tool until the outer bead is demounted. Push the valve stem inside the rim and Note: Mounting of the outer bead is shown in order pull the inner tube out of the tire.

  • Page 14: Tire Spreading

    H.I.T. 5000 Tire Spreading There are two methods of spreading the tire with the roller tool. Method A: Method B: 1. With the first bead removed, hook the roller tool 1. With the tire completely demounted and the rim over the outer bead and move the tool away from the removed from the clamps, hook the inner bead over rim to spread the beads and gain access to the inside the clamps and the roller tool over the outer bead.

  • Page 15: Maintenance

    H.I.T. 5000 Maintenance 3. Using a grease gun and chassis grease, lubricate 1. Using a grease gun and chassis grease, lubricate the disk shaft on the bead roller tube once every chuck hub bushing once every month. month. 2. Remove the side panels and lubricate the four 4.

  • Page 16: Truck Tire Changer Warranty Policy

    If the machine is serviced by COATS authorized personnel, labor charges will ® be covered for a period of 90 days after the date of installation. 8109440 02 01/02 © Copyright 1997 Hennessy Industries and COATS ® All Rights Reserved Printed in USA...

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