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KONICS KRN1000 SERIES User Manual

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USER MANUAL

© Copyright Reserved KONICS Co., Ltd.
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  • Page 1: User Manual

    USER MANUAL © Copyright Reserved KONICS Co., Ltd.
  • Page 2 © Copyright Reserved KONICS Co., Ltd.

  • Page 3: Preface

    Preface Preface Thank you for purchasing KONICS product. Please familiarize yourself with the information contained in the Safety Precautions section before using this product. This user manual contains information about the product and its proper use, and should be kept in a place where it will be easy to access.

  • Page 4: User Manual Guide

    The manual's content may vary depending on changes to the product's software and other  unforeseen developments within KONICS, and is subject to change without prior notice. Update notice is provided through out homepage. We contrived to describe this manual more easily and correctly. However, if there are any ...

  • Page 5: User Manual Symbols

    Failure to follow instructions can result in serious injury or death. Failure to follow instructions can lead to a minor injury or product damage. An example of the concerned feature's use. Annotation mark. ※1 © Copyright Reserved KONICS Co., Ltd.

  • Page 6: Safety Precautions

    Failure to follow this instruction may result in fire due to contact failure. Use the unit within the rated specifications.  Failure to follow this instruction may result in shortening the life cycle of the unit, or fire. © Copyright Reserved KONICS Co., Ltd.
  • Page 7 Do not install inductive noise or power line closely. It may cause measurement error.  Install the unit at well-ventilated place to prevent over-heat and give space over 30mm  against wall. Install the unit vertically.  © Copyright Reserved KONICS Co., Ltd.
  • Page 8 Safety Precautions viii © Copyright Reserved KONICS Co., Ltd.

  • Page 9: Table Of Contents

    Screen description ..................... 30 6.2.1 Status display part ..................30 6.2.2 Measurement value display part ..............32 6.2.3 Graph ......................33 6.2.4 Pop-up menu ....................37 6.2.5 Virtual keyboard ..................38 6.2.6 Color ......................40 © Copyright Reserved KONICS Co., Ltd.

  • Page 10: Table Of Contents

    Integrated device management program (DAQMaster) ......77 Overview ......................77 Features ......................78 Dedicated features for KRN1000 ..............79 8.3.1 Record Backup ................... 80 8.3.2 Check backup data ..................81 Troubleshooting ..................83 Error message ....................84 © Copyright Reserved KONICS Co., Ltd.

  • Page 11: Product Introduction

    Store and backup internal data to external memory (SD/USB)  9 different graph types available  Various option input/output available: digital input (contact/non-contact), alarm output,  transmitter power output Compact, space-saving design (rear length: 69.2 mm)  © Copyright Reserved KONICS Co., Ltd.

  • Page 12: Components And Accessories

    Rear cover User manual KRN1000 Resistance (250Ω) Brackets: 4 Before using KRN1000, check the components. If any component is left out or damaged, contact our company or seller. KONICS service center: +82-32-820-2356 to 7 1.2.2 Accessories  Communication converter SCM-38I SCM-US48I...

  • Page 13: Ordering Information

    + 24VDC power output for transmitter Alarm relay output 4 channels + Digital input 2 channels + 24VDC power output for transmitter ④Communication output RS422/485 + Ethernet + USB Device ⑤Power supply 100-240VAC 50/60Hz ⑥Case Standard panel installation type © Copyright Reserved KONICS Co., Ltd.

  • Page 14: Unit Description

    USB device port: Used for parameter settings. SD card slot: SD card memory slot. It supports up to 32GB. Stylus pen: Used for touching screen. Do not connect the other USB devices except USB memory at USB host port. © Copyright Reserved KONICS Co., Ltd.

  • Page 15: Rear Part

    Ethernet port: Connector for ethernet cable. It communicates Modbus TCP. RS422/485 port: Connects RS422/485 for Modbus RTU communication. Option input/output port: Connects for option input/output (digital input (non-contact/ contact), alarm output, power for transmitter). Power input: Power connection (100-240VAC 50/60Hz) © Copyright Reserved KONICS Co., Ltd.
  • Page 16 1 Product Introduction © Copyright Reserved KONICS Co., Ltd.

  • Page 17: Specifications

    ※1. For more information of universal input, refer to ‘2.2 Input/Output’. ※2. Environment resistance is rated at no freezing or condensation. ※3. The weight includes packaing. The weight in parenthesis is for unit only. © Copyright Reserved KONICS Co., Ltd.

  • Page 18: Input/Output

    ※1. Current measurement and connection examples Connect 250Ω shunt resistance and set analog input type 0-20mA (shunt) / 4-20mA (shunt). It is available to measure 0-20mA / 4-20mA current. Universal input shunt resistance connection method © Copyright Reserved KONICS Co., Ltd.
  • Page 19 Before the wiring, turn OFF the unit. Be sure that the polarity of power for transmitter. If not, it may cause product damage. When supplying the over voltage at sensor input, it may cause product damage. © Copyright Reserved KONICS Co., Ltd.

  • Page 20: Input Type And Range

    ※1. C (TT): Same as exisitng W5 (TT) type temperature sensor. ※2. G (TT): Same as existing W (TT) type temperature sensor. ※3. Russian L type temperature sensor is divided from general purpose L type. © Copyright Reserved KONICS Co., Ltd.

  • Page 21: Dimensions

    3 Dimensions Dimensions KRN1000 (Unit: mm) Panel cut-out ※Use panel which is 1 to 5mm thickness. © Copyright Reserved KONICS Co., Ltd.
  • Page 22 3 Dimensions © Copyright Reserved KONICS Co., Ltd.

  • Page 23: Connections

    4 Connections Connections KRN1000 This figure is back side of KRN1000. Descriptions Connects universal input. Connects option input/output (digital input (non-contact/contact), alarm output, power for transmitter). Connects communication output. © Copyright Reserved KONICS Co., Ltd.

  • Page 24: Input/Output Circuit

    Option input/output 2 (alarm output 6 channels + digital input 2 channels) Option input/output 3 (alarm output 6 channels + power for transmitter output) Option input/output 4 (alarm output 4 channels + digital input 2 channels + power for transmitter output) © Copyright Reserved KONICS Co., Ltd.

  • Page 25: Installations

    In case of temperature measurement with thermocouple temperature sensor at the place  where temperature is fluctuated, data error may occur. You should warm-up this unit over 30 min. to acquire accurate data before using it. © Copyright Reserved KONICS Co., Ltd.

  • Page 26: Installation Method

    1st Install KRN1000 on the processed panel as panel cut-out diagram. Mount fixing brackets on upper/lower parts. 2nd Tighten fixing brackets on upper/lower parts to fix on the panel with screwdriver (+) with 0.4N•m torque. © Copyright Reserved KONICS Co., Ltd.

  • Page 27: Usb To Serial Driver

    Driver installation 1st Visit our web site www.konics.com and download 'KRN1000_USB_To_Serial_Drivers.zip’ or visit http://www.ftdichip.com/Drivers/VCP.htm and download the dedicated OS driver. 2nd Run CDM v2.xx.xx WHQL Certified.exe and install the driver. (driver version may be different.) © Copyright Reserved KONICS Co., Ltd.

  • Page 28: Check The Driver

    4th After recognizing the driver, the driver is automatically installed. 5.3.2 Check the driver To check the driver, right click 'My computer' and select 'Properties' on pop-up menu. 'Device Manager'' dialog appears. Check ‘Ports (COM & LPT)’ - 'USB To Serial Converter (COMx)'. © Copyright Reserved KONICS Co., Ltd.

  • Page 29: Screen

    Initial screen: Checking initial system memory error and processing module reset  If initial system memory error occurs,  If initial system memory error occurs, it does not operate normally. Contact our company or seller. Konics service center: +82-32-820-2356 to 7 © Copyright Reserved KONICS Co., Ltd.

  • Page 30: Screen Description

    Displays at standard user mode. Lock (activated log-in function or log off status) Displays at administor mode. ※ 2 Lock Setting (activated log-in function and log-in as administor mode) Displays at unlock. Unlock (inactivated log-in function) © Copyright Reserved KONICS Co., Ltd.
  • Page 31 If summer time is set, "(s)" marks in front of time. ※1. For more information about screen graph, refer to ‘6.2.3 Graph’. ※2. For more information about lock and unlock, refer to ‘7.5.5 Log In’. © Copyright Reserved KONICS Co., Ltd.

  • Page 32: Measurement Value Display Part

    Item Descriptions Measurement value graph of Displays the measurement value of each channel as graph. each channel Measurement value digital Displays the measurement value of each channel as digital number. number of each channel © Copyright Reserved KONICS Co., Ltd.

  • Page 33: Graph

    6.2.3 Graph Select the display graph at current screen. Touch the red square area to select the graph style. The supported graphs are as below. Bar graph  Vertical trend graph (V Trend)  © Copyright Reserved KONICS Co., Ltd.
  • Page 34 The right area is for real-time measurement value as horizontal trend graph and the left area is for all records from start as horizontal trend graph. The left area is available only when recording status. © Copyright Reserved KONICS Co., Ltd.
  • Page 35 Measurement value of each channel is displayed as bar graph and vertical trend graph. Horizontal mixed graph (H Mixed)  Measurement value of each channel is displayed as bar graph and horizontal trend graph. Digital group  One screen displays measurement values of 6 channels. © Copyright Reserved KONICS Co., Ltd.
  • Page 36 6 Screen All digitals  One screen displays measurement values of all channels. © Copyright Reserved KONICS Co., Ltd.

  • Page 37: Pop-Up Menu

    (when stop the recording during recording, data is not saved.) - Move/Copy: Moves/Copies the saved log file of internal memory to extenral memory. File -Record Info.: Displays saving path, log record period of currently recording data. Remove Remove the installed external SD/USB memory. © Copyright Reserved KONICS Co., Ltd.

  • Page 38: Virtual Keyboard

    Icon Descriptions Displays keyboard input status. Select English capital/small letter, number or sign. Deletes the entered charaters. Saves the entered characters. Cancels the entered characters. Enterable characters are as below. English capital letters  © Copyright Reserved KONICS Co., Ltd.
  • Page 39 6 Screen English small letters  Signs and numbers  Number virtual keyboard  © Copyright Reserved KONICS Co., Ltd.

  • Page 40: Color

    6 Screen 6.2.6 Color Select the color. KRN1000 supports 23 colors. Set the pen color, or background color of each group. © Copyright Reserved KONICS Co., Ltd.

  • Page 41: Menu

    7 Menu Menu Touch the menu at top-left screen and menu displays. Menu consists as below. © Copyright Reserved KONICS Co., Ltd.

  • Page 42: Display

    Re-loads the measured data.It updates the latest data. Moves to the latest data point of log file. Moves the history axis to back/forward for 1 sec. Moves the history log data to two-thirds back/forward of the screen. © Copyright Reserved KONICS Co., Ltd.
  • Page 43 (DV Trend) graph by touching the icon. Rotate the displayed 6 channels per one screen. CH Rotate CH1/2/3/4/5/6 → CH7/8/9/10/11/12 → CH13/14/15/16 Save the current screen. Screen Capture Check the currently recording data history. When recording stops, error message appears. © Copyright Reserved KONICS Co., Ltd.

  • Page 44: File History

    Set group and channel information of the saved log file. For more information about group setting, refer to ‘7.1.3 Group Setting’. Setting method and details are same. Group Displays each channel information such as tag name, input type, low/high-limit scale. Channel Info. © Copyright Reserved KONICS Co., Ltd.

  • Page 45: Group Setting

    Set the channel, color, line style, min./max. value by each pen. Min./Max. value of each channel is input range of the input type. Pen1-4/ 5-8 For more information, refer to ‘2.3 Input type and range’. /9- 12/13-16 © Copyright Reserved KONICS Co., Ltd.

  • Page 46: Touch Calibration

    For more accurate touch, it is recommended to use a stylus pen. If touch calibration is wrong, re-boot the unit as initial system value. Touch the right-below area over than twice of the initial booting screen. © Copyright Reserved KONICS Co., Ltd.

  • Page 47: Status

    When recording starts/stops several times from starting to completing alarm, several log files are created. If there are several log files from starting alarm to end alarm, it displays the history of first log file which includes alarm start time. © Copyright Reserved KONICS Co., Ltd.

  • Page 48: Event List

    - DI No.: Displays digital input number. - Status: Displays digital input ON, OFF status. Digital Input Status - Type: Displays the set digital input. For more information about digital input, refer to ‘7.4.2 Digital Input’. © Copyright Reserved KONICS Co., Ltd.

  • Page 49: Input Ch Info

    E.g.) In case of TC-K input, -200.0 to 1350.0℃ of input range, and setting range Low-Limit is -200.0 to 1272.5℃. (-F.S.=77.5) Input In case of analog input, it displays low-limit input value. High-Limit In case of temperature sensor input, set the high-limit graph scale value within © Copyright Reserved KONICS Co., Ltd.
  • Page 50 ※1. As below figure, for example, measured input values are ‘a’ and ‘b’ and the desired display values are ‘A’, and ‘B’. In this case, about the input ‘a’ and ‘b’, it displays a=A, b=B as linearly. You can change display value about min./max. input value of the measurement value. © Copyright Reserved KONICS Co., Ltd.
  • Page 51 Low Scale (low-limit scale value)=0.0, High Scale (high-limit scale value)=Set as 10.0, 20.0,  30.0, -20.0 Low Scale (low-limit scale value)=20.0, High Scale (high-limit scale value)=Set as -20.0  Low Scale (low-limit scale value)=-20.0, High Scale (high-limit scale value)=Set as 20.0  © Copyright Reserved KONICS Co., Ltd.
  • Page 52 User5 User6 mΩ μΩ User7 Space N/mm User8 μs User9 cd/m Torr mmHg mmAq barrel kVar MVar User0 In case of the complicated unit such as kg/cm , screen quality may not be good. © Copyright Reserved KONICS Co., Ltd.

  • Page 53: Input Option

    No. of Set the number of samplings which apply to digital filter. Set Filter type and this Digital menu is activated. ※ 3 Setting range: 1 to 128 Filters © Copyright Reserved KONICS Co., Ltd.
  • Page 54 (HHHH), low-limit value (LLLL) status, it displays as correspond value. If the set reference channel uses difference function, it displays the calcuated value based on actual measurement value, not display value of reference channel. © Copyright Reserved KONICS Co., Ltd.
  • Page 55 This function has two different unit values and it is impossible to calcuate by recording method and digital filter and ignore it. Setting range: 1 to 35  Two Unit function is available only when connecting shunt resistance 250Ω, and 4-  20mA (shunt) input type. © Copyright Reserved KONICS Co., Ltd.
  • Page 56 When fixing low-limit scale value and high-limit scale value and set gradient (subtraction gradient), input range is 0 to 10V, low-limit scale value is 10.00, high-limit scale value is 0.00, the display values are as below by changing gradient as 0.500, 1.000, 1.500. © Copyright Reserved KONICS Co., Ltd.
  • Page 57 Display values of D1, D2, D3 are the initial operation before averaging 4 sampling values. S3 + S4 + S5 + S6 S4 + S5 + S6 + S7 D6 = , D7 = S5 + S6 + S7 + S8 D8 = © Copyright Reserved KONICS Co., Ltd.

  • Page 58: Alarm

    If setting output relay for alarm, the set relay turns ON. Alarm output displays as Relay-□. Save Event Set as ON to save alarm information when alarm occurs at alarm event file. Copy Copies settings of the current channel to the other channel. © Copyright Reserved KONICS Co., Ltd.
  • Page 59 Clearing alarm output is only when alarm option is alarm latch and alarm latch and standby sequence, or alarm is out of operation range. Alarm output operates normally form the next alarm output ON. © Copyright Reserved KONICS Co., Ltd.

  • Page 60: User Unit

    Alarm type: Absolute value high-limit alarm, Setting value: 200, Hysteresis: 10 ※4. ON/OFF delay time 7.3.4 User Unit You can use additional units with standard units. Number of characters is from 1 to 6 digits. © Copyright Reserved KONICS Co., Ltd.

  • Page 61: Option Info

    Set alarm display method. Alarm Mark Type Setting range: None, Change Color, Flash Set alarm color when Alarm On Type is “Change”. Alarm□ Color Set alarm output method during occuring alarm. Relay-□ Setting range: N.O., N.C. © Copyright Reserved KONICS Co., Ltd.

  • Page 62: Digital Input

    When DI type is set as ‘Alarm Reset’, select the desired relay to reset the Alarm Reset alarm. When DI type is set as ‘Alarm ON’, select the desired relay to turn ON the Alarm ON alarm. Relay-□ Set alarm relay enable or disable. © Copyright Reserved KONICS Co., Ltd.

  • Page 63: Rs422/485

    It is recommended to use our dedicated software program DAQMaster for monitoring. If you want to develop monitoring program not using our DAQMaster program or to use the related Modbus program, please refer to user manual for communication. Visit our homepage (www.konics.com) to download DAQMaster program, and user manual for communication. Item Descriptions Set communication address.

  • Page 64: Ethernet/Usb

    Set enable/disable writing parameter setting values via USB USB Comm. communication. Reading parameter setting value is available regardless Write of communication write enable/disable setting. Set enable/disable USB communication. USB Device When USB device is setting as enable, ethernet port is disable. © Copyright Reserved KONICS Co., Ltd.
  • Page 65 RS422/485 communication port of KRN1000 has 5 terminals; RXD0-, RXD0+, TXD0-, TXD0+, GND. When using terminal resistance, connect the terminal resistance at the end of recordor at connected communication line and turn ON the terminal resistance which is connected with PC. © Copyright Reserved KONICS Co., Ltd.

  • Page 66: System Info

    Set the summer time duration. Set enable to summer time and designate Summer Time start date and end date of summer time. Set the summer time bias. Time Setting range: -1 hour, -30 min, 30 min, 1 hour © Copyright Reserved KONICS Co., Ltd.

  • Page 67: Reservation

    ※ 2 - Single : Records from the start date and time to end date and time. ※1. Repeat Set the date and time as above and it records as below chart. © Copyright Reserved KONICS Co., Ltd.
  • Page 68 If start time is later of end time, it records and saves until end of next day. Set the date and time as above and it records as below chart. ※2. Single Set the date and time as above and it records as below chart. © Copyright Reserved KONICS Co., Ltd.

  • Page 69: Device

    Setting range: 0 to 360 min (0: disable screen save) Set alarm sound volume. Alarm Sound Setting range: OFF, Min., Standard, Max. Set touch sound volume when toucing the menu or button of screen. Touch Sound Setting range: OFF, Min., Standard, Max. © Copyright Reserved KONICS Co., Ltd.

  • Page 70: File

    Reset parameter settings as factory default. Parameters Execute simulation the set parameters. Screen Simulation Touch ‘Start’ and re-boot the unit and simulation mode starts. (Demo) Touch ‘Stop’ to exit simulation mode and re-boot the unit. © Copyright Reserved KONICS Co., Ltd.

  • Page 71: Log In

    Contact our service center with ASKey. Change Change password. Password Set adjustment permission (enable/disable) for standard user. Adjustment Adjustment permission menu: Display, Status, Input CH Info., Option Info., Setting System Info., Memory Info. © Copyright Reserved KONICS Co., Ltd.

  • Page 72: System Info

    If error is continued, contact our service center. Update firmware. Download the firmware at our web site (www.konics.com). Save the downloaded firmware at the top-level folder on USB/SD memory and insert the memory KRN1000 and update it.

  • Page 73: Memory Info

    Memory Management It manages internal/external memory. You can check memory usage and move and copy data files. Item Descriptions Internal Memory Displays each memory usage. SD Memory Touch ‘Clear’ to initial the memory. USB Memory © Copyright Reserved KONICS Co., Ltd.

  • Page 74: Internal Memory

    Setting range of number of screen captures: 0 to 20 Internal When using all internal memory, set the storage option. Memory - Overwrite: Deletes oldest data and save the date continuously. Storage - Stop: Stops saving the data. Options © Copyright Reserved KONICS Co., Ltd.

  • Page 75: Screen Capture

    It captures the current screen at internal, SD/USB memory as *.bmp file. Internal memory saves the set number of screen captures at Menu > Memory Info. > Internal Memory. Item Descriptions Storage Select the storage memory. File Name Set the captured screen file name. © Copyright Reserved KONICS Co., Ltd.

  • Page 76: Log Off/Power Off

    It turns log off, power off of KRN1000. Log OFF: Logs OFF the administer mode, and changes standard user mode.  In case of standard user mode, it does not activated. Power OFF: Turns OFF the power.  © Copyright Reserved KONICS Co., Ltd.

  • Page 77: Integrated Device Management Program (Daqmaster)

    DAQMaster provides graph user interface (GUI) for easy and convenient integrated several products’ parameter setting and data monitoring. Visit our homepage (www.konics.com) to download ‘DAQMaster user manual’. This ‘KRN1000 user manual’ describes only for dedicated KRN1000 functions. For more information about DAQMaster, please refer to ‘DAQMaster user manual’.

  • Page 78: Features

    It supports Korean, English, Japanese and Simplified Chinese. To add a different language, modify the files in the Lang folder, rename, and save it.  Supports script You can designate each other different I/O process by device using Lua script language. © Copyright Reserved KONICS Co., Ltd.

  • Page 79: Dedicated Features For Krn1000

    8 Integrated device management program (DAQMaster) Dedicated features for KRN1000 Among DAQMaster’s functions, there are dedicated KRN1000 functions during communicating with DAQMaster. © Copyright Reserved KONICS Co., Ltd.

  • Page 80: Record Backup

    To download backup file, click the file name with right mouse button and select "Download Log File" menu. Backup files are strucured as tree type directory at KRN1000 internal memory. You can easily fine and download the desired file. © Copyright Reserved KONICS Co., Ltd.

  • Page 81: Check Backup Data

    This function is output downloaded backup data by DAQMater or an USB memory. 1st Execute Data Analysis. At taskbar, click [Start]-[Program]-[DAQMaster]-[Data Analysis] or at DAQMaster menu, click [Tool]-[Data Analysis]. 2nd ‘Data Analaysis’ program opens. Click open file icon and select downloaded ".KRD" file. © Copyright Reserved KONICS Co., Ltd.
  • Page 82 8 Integrated device management program (DAQMaster) 3rd Open chart and drag the desired channel to check waveforms or values. For more information, please refer to ‘DAQMaster user manual’. © Copyright Reserved KONICS Co., Ltd.

  • Page 83: Troubleshooting

    When power ON, after booting screen, Internal memory of KRN1000 may have error. KRN1000 does not change normal Contact KONICS service center or seller. operation screen. USB memory’s file system supports only FAT16 and FAT32. SD/USB memory is not recognized.

  • Page 84: Error Message

    BURN. It is cleared when input is connected. BURN Refer to Burn-out Action of ‘7.3.2 Input Option’. When forgetting and entering unvaild password 3 times, “ASKey” appears with error message. Contact our service center with ASKey. ASKey © Copyright Reserved KONICS Co., Ltd.
  • Page 85 9 Troubleshooting © Copyright Reserved KONICS Co., Ltd.
  • Page 86 9 Troubleshooting © Copyright Reserved KONICS Co., Ltd. KUM-E-0180C_20160923...

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