Download Print this page

Sachs 200 Repair Manual

Type azl-r

Hide thumbs

Table Of Contents

Table of Contents

Engine Technical Data
Table of Contents
List of Illustrations
Engine Overhaul Procedures
Manuals Needed
Special Tools
Rear Bonnet Removal
Disconnecting the Engine
Disconnecting the Neutral Selector Cable
Removing the Engine
Engine Disassembly
Dynastart Rotor Removal
Flywheel Locking Tool
Armature Puller
Alternate Pulling Method
Widened Woodruff Slot
Driving Sprocket Removal
Removing Clutch Plates
First Method
Second Method
Removing the Clutch Body
Clutch Basket Wear Points
Measuring Shaft Endplay
Splitting the Crankcase
Gear Alignment and Shifting
Check the Shifting
Selector Fork Movement
Ratchet Pawl Action
Upshifting into Second Gear
Ratchet Action
Selector Fork Adjustment
2Nd and 3Rd Gear Alignment
Sliding Gear Alignment
Guide Plug
Making Shims
Transmission Shim Locations
Layshaft Thrust Washer
Large Fixed Gear Spacer
Fixed Gear Shim
Mainshaft Thrust Washers
Additional Mainshaft Washer
Fourth Gear Alignment
Connecting Rod and Piston
Mainshaft Output Shim
Gear Inspection
Wear Due to Misalignment
Completely Ruied Gear
Small Sliding Gear
Small Sliding Gear Lugs
Worn Gear Teeth
Worn 1St Gear
Mainshaft Sliding Gear
Scored Driving Sprocket
Inspection and Cleaning
Sanding the Driving Sprocket
Replacing 2Nd and 3Rd Gear
Modified Sliding Gear
Pressing Gear Onto Layshaft
Dynastart Maintenance and Repair
Stator Inspection
Defective Wiring
Defective Stator Coil Insulation
Stator Field Coils
Armature Cleaning
Armature Segments
Stator Cleaning
Rebuilding the Stator
Brush-Holder Mounting Screws and Insulation
Damaged Copper Strip
Fix for Loose Wiring
Securing the Stator Windings
Securing the Stator Wires
Stator Mounted on the Engine
Engine Reassembly
Layshaft and Sliding Gears
Selector Bridge Orientation
Crankcase Guide Studs
Final Transmission Assembly
Tapered Shafts
Driving Sprocket Assembly
Sanding the Output Sprocket
Crankshaft Sprocket
Clutch Body
Thrust Pins
Serrated Clutch Hub
Clutch Plates
Clutch Adjustment
Magneto System and Armature
Cylinder
Measuring Piston Ring Gap
Cylinder Head
Engine Timing
Fan Housing
Installing the Engine
Teleflex Adjustment
Transmission Oil Level
Rear Bonnet

Quick Links

1 Engine Technical Data
Download this manual

Sachs 200 type AZL-R

Engine Repair Manual

Robert Soditus

Table of Contents

Summary of Contents for Sachs 200

Page 1 Sachs 200 type AZL-R Engine Repair Manual Robert Soditus...
Page 2 Engine Technical Data – Sachs 200 type AZL-R – For Messerschmitt KR200 Type Air-cooled single cylinder two stroke engine Transfer port type Schnürle loop scavenging Cylinder bore dia. 65mm Piston stroke 58mm Cylinder volume 191cc Compression ratio 6,3 : 1...

Sachs 200 Repair Manual

Quick Links

Related Manuals for Sachs 200

Summary of Contents for Sachs 200

Table of Contents