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Peak Business Equipment - www.peak.bz Phone: 888-584-7272 Fax: 314-209-7282 Email: orders@peak.bz www.peak.bz PAC SM65 Strapping Machine Operation Manual Spare Parts Manual Peak Business Equipment, Inc. Ph. 888-584-7272 Fax. 314-209-7282 orders@peak.bz...
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Important Note: Some manufacturers will not ship parts outside our service area. Please confirm before filling out the form. Part # Description Price Total Avail* * If limited quantities available, we will show the quantity here. Peak Business Equipment, Inc. Ph. 888-584-7272 Fax. 314-209-7282 orders@peak.bz...
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Peak Business Equipment - www.peak.bz TP-702 Original Instruction...
Peak Business Equipment - www.peak.bz CONTENTS PART I General Safety Instructions ............... A1 1.1 Basic Operation ................. A1 1.2 Basic Safety Precautions ............A1 1.3 Safety Instructions Governing Specific Operational Phases ..A2 1.4 Warning of Electrical Dangers ..........A3 1.5 Grounding Instructions Shall Include the Following ....
Peak Business Equipment - www.peak.bz Preparation Before Operating the Machine........A11 3.1 Shipping ...................A11 3.2 Transportation & Centre of Gravity .........A11 3.3 Construction Layout ..............A12 3.4 Installation................A13 3.5 Operation Space ..............A15 3.6 Operating Elements ..............A16 3.7 Instructions for Loading PP Strap..........A18 3.8 Auto Strap Feeding Process.............
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Peak Business Equipment - www.peak.bz 6. Troubleshooting................A32 7. Maintenance ..................A34 PART II 1. Wiring Diagram ……………………………………………………..B1 PART III 1. Strapping Head Unit ………………………...………………………C1 2. Bandway Unit ……………………………………………..……….C43 3. Accumulator Unit ………………………………………………….C67 4. Reel Control Group ………………………………………………..C93 5. Body Frame Unit ………………………………………………..C101...
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Peak Business Equipment - www.peak.bz PART I...
Peak Business Equipment - www.peak.bz 1 General Safety Instructions 1.1 Basic Operation Read the operation and safety manual prior to using the strapping machine. The operation and safety manual should remain attached to the machine at all times. ...
Peak Business Equipment - www.peak.bz 1.3 Safety Instructions Governing Specific Operational Phases Avoid unsafe operation of the equipment. The machine is only to be operated when it is in good running order. Only operate the equipment in a safe manner; all protective and safety devices must be in place and fully functional.
Peak Business Equipment - www.peak.bz 1.4 Warning of Electrical Dangers Immediately remove power to the machine in case of trouble in the electrical system. Replace a fuse with one with the same style and ratings; pay particular attention to matching the specified current.
Peak Business Equipment - www.peak.bz 1.6 Before Operating Read the instruction manual before operating the machine for your safety. Wear eye protection and safety gloves before operating this machine. Eye protection must be worn Safety gloves must be worn Verify that the power line voltage is correct.
Peak Business Equipment - www.peak.bz 1.9 Signs and Symbols Meaning Symbol Warning for dangerous voltage! Contact with live electrical parts will result in severe injury or death. Warning for hot surface! Welding area is approximately 270 520℉ Allow sufficient time for the heater to cool down before any work in welding area.
Peak Business Equipment - www.peak.bz 2 Machine Information 2.1 Areas of Application The strapping machine is to be used for strapping packages, cartons, paper boxes, newspapers, magazines and those materials using a polypropylene (PP) strapping for stabilizing purposes when in transportation. Be careful for rigidity of working materials, and don’t try to pack agri-foodstuffs or other such material.
Peak Business Equipment - www.peak.bz The user should refer to a professional expert or relevant authority to prevent the dangerous substance/ gas emitted by suitable means according to local /national environmental/health codes/regulations. 2.3 Storage The store room must be dry.
Peak Business Equipment - www.peak.bz 2.5 Safety Devices Danger! Operate the machine only when all safety devices are at their place and are functioning correctly. The machine has been constructed in accordance with the applicable legal regulations. The machine is reliable in operation. Nevertheless the machine may constitute a danger if it is operated in improper or undue condition.
Peak Business Equipment - www.peak.bz If it is necessary to make adjustments inside the machine during operation, after a strap jam for example, the rear table top can be unscrewed. Observe caution as the machine is still fully functional with the covers removed. When the front table top is opened, safety switch B6 is activated.
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Peak Business Equipment - www.peak.bz 2.6.2 Technical Data Strap width 5mm, 6mm, 9mm Strap thickness 0.35mm up to 0.65mm (0.014” – 0.026”) Coil diameter 200mm (8” nominal) Strap coil diameter Outside diameter 420mm (16.5”) Width(Face) 190mm (7.5”) Minimum – 820mm (32.3”) Table height Maximum –...
Peak Business Equipment - www.peak.bz 3 Preparation Before Operating the Machine 3.1 Shipping The equipment is delivered in transport units. Each transport unit is loaded onto a wooden pallet, secured by polyester strapping. 3.2 Transportation & Centre of Gravity The machine must be secured on a pallet for transportation.
Peak Business Equipment - www.peak.bz Danger to Lift! Suspend loads can fall down. By inappropriate mounting or fracture of hoisting device the load can fall down and cause serious injuries or death. Do not step under suspended loads! Use appropriate hoisting devices and fasteners.
Peak Business Equipment - www.peak.bz 15. Feed Motor M2 16. Tension Motor M3 17. Strap Accumulator Motor M4 18. Automatic Feed Motor M5 19. Proximity Sensor SQ1 20. Proximity Sensor SQ2 21. Proximity Sensor SQ3 22. Fan (M11) 23. Heater 24.
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Peak Business Equipment - www.peak.bz c. Have M7-4-101200 Shaft threading from inside of the machine and then lift the Reel Group and move the Gas Spring to make the PIN also goes through the hole and use 2 Allan Key with 3mm to fix THS0508N+PW05+SW05 all together.
Peak Business Equipment - www.peak.bz 4. After positioning the machine ready for working, be sure to lock two front casters (with brake) to avoid machine’s movements. 5. When moving the machine, be sure to un-lock the two lockable casters. Re-lock the two casters after re-positioning the machine.
Peak Business Equipment - www.peak.bz 3.6 Operating Elements 1. Main Power Switch: Provides the machine with power. Switch to “1” position for turning the main power on. After strapping, switch it to “0” to turn off the machine. 2. LCD Display: Indicates strapping condition of machine and error massages.
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Peak Business Equipment - www.peak.bz 7. Reel Release Switch: To release the dispenser for easily taking out strapping from it. 8. Foot Bar (Front): To initiate a strapping cycle. To clear up machine fault. (reset) 9. Foot Pedal Switch (Option): To initiate a strapping cycle.
Peak Business Equipment - www.peak.bz 11. Foot Bar (Rear)(Option): To initiate a strapping cycle. To clear up machine fault. (reset) 3.7 Instructions for Loading PP Strap 3.7.1 Specifications Polypropylene Strap Width: 5, 6 or 9mm Thickness: 0.35-0.65 mm (0.014” –0.026”) Note: Strap coil should not be heavier than 12kg (27 lbs).
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Peak Business Equipment - www.peak.bz 3.7.2 Strap Reel Installation 1. Open the side door on the right of the machine (fig. 1). 2. Lift the reel handle up all the way to the end (fig. 1). 3. Release the Reel Nut Handle by Handle pressing and turning it to the left.
Peak Business Equipment - www.peak.bz 3.8 Auto Strap Feeding Process 1. Turn Main Power Switch on the right side of machine to the right (at 1 position), and press Start Switch. 2. Open the side door on the right. 3. Press “Reel Release Switch A” and pull out around 90cm strap.
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Peak Business Equipment - www.peak.bz Guide roller D Lever F Roller E Fig. e Fig. f Fig. g Caution: If strap is fed more than 6cm ahead the rollers, it could make Auto Strap Feeding failed. 8. Close the side door and press Start Switch. Machine will complete the Auto Strap Feeding in 5 sec.
Peak Business Equipment - www.peak.bz 4. Operating the Machine Switch Main Power Switch to After switching on the strapping machine, heater Position “1” starts to warm up and LCD display continues to be on until the heater reaches its operating temperature (about 2 minutes).
Peak Business Equipment - www.peak.bz 4.3 Function Encoder Ready LCD display will show various timers such as cooling time, timer 1, timer 2…etc. After pressing the function encoder for over 2 seconds, Press encoder turn the knob to choose the timer needed to be over 2S changed.
Peak Business Equipment - www.peak.bz 5. Adjustments 5.1 Strap Amount in the Accumulator Box The machine has been already well set for storing enough amount of strap in accumulator Box. However, some adjustments may be required, depending on the actual quality or thickness of the strap used.
Peak Business Equipment - www.peak.bz 5.2 Adjustment for Feeding Pressure to the Accumulator Box The machine has been already well set for enough feeding pressure offering enough strength for pulling strap from strap coil to accumulator box. It might be necessary for some adjustments to increase feeding pressure if you are using smooth strap.
Peak Business Equipment - www.peak.bz 5.3 Adjustment for Heater Temperature The machine has been already well set for proper heater temperature. It might be necessary to do some adjustments according to temperature in working environment, and the quality of P.P. strap to ensure better sealing efficiency.
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Peak Business Equipment - www.peak.bz 2. Adjusting “M7-1-311500 Adjusting Plate” only for 5mm and 6mm. Loosen #25 HBS0412N×2 to remove #11 M7-1-310001 Upper Guide Ass'y (For 5-6mm) from the machine. Then loosen FMS0408×4 on it and take a piece of p.p.
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Peak Business Equipment - www.peak.bz 3. Adjusting “Right Strap Guide” Loosen the screws on the “Right Strap Guide” and take it out. Then loosen the 2 screws B (HBS0408N) and adjust A according to the strap. Be sure D is about 0.1mm wider than the strap.
Peak Business Equipment - www.peak.bz 5. Adjusting Strap Amount in the Accumulator Box Different strap widths might have effects on the strap amount in the accumulator box. Please do the adjustment according to 5.1 if necessary. 5.5 Adjustment for Feeding/Reversing Pressure The upper table rear was screwed by captive screws.
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Peak Business Equipment - www.peak.bz 1. Adjusting the Pressure for Feeding The machine is already well set for proper feeding pressure. However, according to different strap characteristics (such as smoother surface or different thickness), some adjustments for feeding pressure are still necessary.
Peak Business Equipment - www.peak.bz 5.6 Adjustment on Tensioning Rollers for High Tension The machine is already well set for proper pressure for high tension. However, according to different strap characteristics (such as smoother surface or different thickness), some adjustments on pressure for high tension might be necessary.
Peak Business Equipment - www.peak.bz 6. Troubleshooting The LCD display would flash and show failure message when machine is not working due to malfunction. Message shown on the LCD could be follows: 1. Reminder message: a. Push Start: Please press the Start Switch to make machine function. This is especially necessary after the Safety Switch is released or after you just turn on the machine.
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Peak Business Equipment - www.peak.bz ○ ○ b-1. Open Upper Table Front Ass'y M7-5-210020. b-2. Lift up the Lever ○ (M7-2-101400/M7-2-101410) with left hand and take out the Cover ○ (M7-1-311220) for the Upper Guide with right hand at the same time.
Peak Business Equipment - www.peak.bz 7. Maintenance Warning: Before any maintenance or repairs on the machine, set the Main Power Switch to "O" (OFF). Wait about 5 minutes for cooling down the heater to avoid burns with this area. 1. Cleaning and Lubrication The high reliability and long service life of the strapping machine will depend on regular cleaning and maintenance.
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Peak Business Equipment - www.peak.bz Weekly: Lubricate front bar, press bar, rear bar and shafts in arch weekly. Please refer to the following mesh areas for instruction. Before lubricating, be sure to clean the parts first to avoid mixing oil and debris which might have a bad effect on machine’s function.
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Peak Business Equipment - www.peak.bz 6 Months : (or 500,000 strapping cycles) Check heating element, replace and re-adjust it if necessary. Check strap cutter in sealing head, replace it if necessary. Check if the connector at wiring housing to printed circuit board is firmly fixed.
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Peak Business Equipment - www.peak.bz 3. After you loosen the nuts, turn the Heater Bracket back to its original position. 4. Take out the Heater Ass’y and make sure the insulations stay intact. If any of insulation fall and get broken, please replace with new one to avoid welding problem.
Peak Business Equipment - www.peak.bz STRAPPING HEAD UNIT M7-1-900062 M7-1-900072 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-900062 Strapping Head Unit (For 5-6mm) M7-1-900072 Strapping Head Unit (For 9mm) M7-1-100022 Cam Group (For 5-6mm) SEE PAGE C3 M7-1-100040 Cam Group (For 9mm)
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Peak Business Equipment - www.peak.bz BAR GUIDE GROUP M7-1-200000 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-201100 Bar Guide M7-1-201200 Bar Guide Lid M7-1-201200S Bar Guide Lid (Stainless Steel Model)(Option) M7-1-201300 Cutter Holder M7-1-201300EN Cutter Holder (Stainless Steel Model)(Option) M7-1-201400 Strap Guide...
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Peak Business Equipment - www.peak.bz 1-2-1 FRONT BAR ASS'Y M7-1-210001 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-210001 Front Bar Ass'y M7-1-210001S Front Bar Ass'y (Stainless Steel Model)(Option) M7-1-211101 Front Bar M7-1-211101S Front Bar (Stainless Steel Model)(Option) TA-073 Spring Hook TA-078...
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Peak Business Equipment - www.peak.bz ARCH GROUP M7-2-100000 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-2-100000 Arch Group M7-2-100000S Arch Group (Stainless Steel Model) M7-2-101300 Rod (For 550W) M7-2-101310 Rod (For 650W) M7-2-101320 Rod (For 850W) M7-2-101330 Rod (For 1050W) M7-2-101340...
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Peak Business Equipment - www.peak.bz STRAP AMOUNT CONTROL GROUP M7-3-100000 M7-3-100010 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-3-100000 Strap Amount Control Group (For 5-6mm, 550W~1050W) M7-3-100010 Strap Amount Control Group (For 9mm, 550W~1050W) M7-3-100030 Strap Amount Control Group (For 5-6mm,...
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Peak Business Equipment - www.peak.bz AUTO STRAP FEEDING GROUP M7-3-200001 M7-3-200011 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-3-200001 Auto Strap Feeding Group (For 5-6mm, 550W~1050W) M7-3-200011 Auto Strap Feeding Group (For 9mm, 550W~1050W) M7-3-200031 Auto Strap Feeding Group (For 5-6mm,...
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Peak Business Equipment - www.peak.bz REEL CONTROL GROUP M7-4-100001 M7-4-100011 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-4-100001 Reel Control Group (For 200mm) SEE PAGE C95 M7-4-100011 Reel Control Group (For 150mm)(Option) -C94-...
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Peak Business Equipment - www.peak.bz BODY FRAME UNIT M7-5-900002 M7-5-900012 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-5-900002 Body Frame Unit (For 5-6mm, 550W) M7-5-900002S Body Frame Unit (Stainless Steel Model) (For 5-6mm, 550W) M7-5-900012 Body Frame Unit (For 9mm, 550W)
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Peak Business Equipment - www.peak.bz BODY FRAME UNIT M7-5-900002 M7-5-900012 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-5-100022 Body Frame With Foot Bar Group (For 1250W/1650W) M7-5-100022S Body Frame With Foot Bar Group (Stainless Steel Model)(For 1250W/1650W) M7-5-200002 Cover Group (For 5-6mm, 550W)
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Peak Business Equipment - www.peak.bz BODY FRAME UNIT M7-5-900002 M7-5-900012 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-5-300021 Extension Table Group (For 5-6mm, 1050W/1650W) M7-5-300021S Extension Table Group (Stainless Steel Model) (For 5-6mm, 1050W/1650W) M7-5-300031 Extension Table Group (For 9mm, 1050W/1650W)
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Peak Business Equipment - www.peak.bz BODY FRAME WITH M7-5-100002 FOOT BAR GROUP M7-5-100012 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-5-100002 Body Frame With Foot Bar Group (For 550W) M7-5-100002S Body Frame With Foot Bar Group (Stainless Steel Model)(For 550W) M7-5-100012...
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Peak Business Equipment - www.peak.bz BODY FRAME WITH M7-5-100002 FOOT BAR GROUP M7-5-100012 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-5-110002 Foot Bar Ass'y (For 550W) SEE PAGE C109 Foot Bar Ass'y (For 550W)(Option) M7-5-110002S Foot Bar Ass'y (Stainless Steel Model)
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Peak Business Equipment - www.peak.bz BODY FRAME WITH M7-5-100002 FOOT BAR GROUP M7-5-100012 REF. PART NO. DESCRIPTION Q'TY REMARKS TMS0406 TMS, M4×6 TMS, M4×6 (Option) SW05 SW, M5 (For 1250W/1650W) SW06 SW, M6 SW, M6 (Option) SW06S SW, M6 (Stainless Steel Model)
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Peak Business Equipment - www.peak.bz ELECTRIC CONTROL UNIT M7-6-900004 M7-6-900014 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-6-900004 Electric Control Unit (For 220V~ 240V, 550W) M7-6-900004S Electric Control Unit (Stainless Steel Model) (For 220V~ 240V, 550W) M7-6-900014 Electric Control Unit (For 110V, 550W)
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Peak Business Equipment - www.peak.bz ELECTRIC CONTROL UNIT M7-6-900004 M7-6-900014 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-6-200013S Electric Control Group (Without Wire) (Stainless Steel Model)(For 110V) M7-6-300003 Wires Group (For 550W) SEE PAGE C153 M7-6-300013 Wires Group (For 650W~1050W) M7-6-300023...
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Peak Business Equipment - www.peak.bz -C144-...
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Peak Business Equipment - www.peak.bz CONTROL PANEL GROUP M7-6-100030 M7-6-100040 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-6-100030 Control Panel Group (Europe)(For 550W) M7-6-100030S Control Panel Group (Europe)(Stainless Steel Model)(For 550W) M7-6-100040 Control Panel Group (Europe) (For 650W~1650W) M7-6-100040S Control Panel Group (Europe)(Stainless Steel...
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Peak Business Equipment - www.peak.bz ELECTRIC CONTROL GROUP M7-6-200003 M7-6-200013 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-6-200003 Electric Control Group (For 220V~ 240V) M7-6-200003S Electric Control Group (Without Wire) (Stainless Steel Model)(For 220V~240V) M7-6-200013 Electric Control Group (For 110V) M7-6-200013S...
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Peak Business Equipment - www.peak.bz ELECTRIC CONTROL GROUP M7-6-200003 M7-6-200013 REF. PART NO. DESCRIPTION Q'TY REMARKS TMS0412N TMS, M4×12 (N) TMS0420N TMS, M4×20 (N) TMS0420S TMS, M4×20 (Stainless Steel Model) HBS0540N HBS, M5×40 (N) HBS0540S HBS, M5×40 (Stainless Steel Model) HBS0510N HBS, M5×10 (N)
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Peak Business Equipment - www.peak.bz WIRES GROUP M7-6-300003 M7-6-300013 (1 OF 2) REF. PART NO. DESCRIPTION Q'TY REMARKS M7-6-300003 Wires Group (For 550W) M7-6-300013 Wires Group (For 650W~1050W) M7-6-300023 Wires Group (For 1250W/1650W) EW720105BX12 Wire Ass'y X12 (Control Panel)(For 550W)
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Peak Business Equipment - www.peak.bz WIRES GROUP M7-6-300003 M7-6-300013 (1 OF 2) REF. PART NO. DESCRIPTION Q'TY REMARKS EW720005B005 Wire Ass'y (Foot Bar (Rear))(Option) M7-6-300200 Proximity Sensor Set (Foot Bar (Rear))(Option) SEE PAGE C109 -C155-...
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