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BUNDU POWER BP2S Operation Manual

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BP 2 S
OP E RA T I ON MANUAL

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Summary of Contents for BUNDU POWER BP2S

  • Page 1 BP 2 S OP E RA T I ON MANUAL...
  • Page 2 PREFACE This book includes the operating and maintenance instructions for the Bundu Power BP2S petrol generator. The content of this book was correct at the time of print. The content of this book is protected under copyright law. No duplication is permitted without prior consent.

  • Page 3: Table Of Contents

    INDEX BP2S PETROL GENERATOR 1. Safety Considerations …………………………………… 2. Labels …………………………………………………..4 - 5 3. Component Identification………………………………... 6 - 8 4. Pre-Start Check list……………………………………… 9 - 12 5. Starting the Engine ……………………………………… 13 - 14 6. Using the Generator…………………………………….. 15 - 18 7.

  • Page 4: Safety Considerations

    SAFETY CONSIDERATIONS This generator produces toxic fumes when in operation. DO NOT OPERATE INDOORS under any circumstances. Ensure the generator is in a well-ventilated area when in operation. GENERAL SAFETY Do not use the generator indoors. The generator produces toxic fumes when in operation.

  • Page 5: Labels

    LABELS Oil Level Label Engine Switch Display V / Hz / Hrs...

  • Page 6: Labels

    LABELS (CONT..) Label of Warning...
  • Page 7 COMPONANT IDENTIFICATION Fuel Tank Vent Choke Fuel Cap Maintenance Controls Cover Pull-Start Handle ON/OFF Switch Display V / Hz / Hrs Maintenance Cover Exhaust...
  • Page 8 COMPONANT IDENTIFICATION (CONT…) Overload Alarm LED Output Indicator LED Oil Alarm LED Smart Throttle DC Socket AC Electricity Socket DC Protector Display Ground V / Hz / Hrs...
  • Page 9 COMPONANT IDENTIFICATION (CONT…) SMART THROTTLE The RPM of the generator is automatically adjusted to save fuel when there is little to no load on the generator. This feature can be turned on an off using the switch on the control panel.
  • Page 10 CHECKS BEFORE OPERATING 1. Check that the generator is on a level surface. 2. Check the oil level of the generator. 3. Check the fuel level of the generator. 4.1 CHECK THE OIL LEVEL Only use the recommended lubricants in the generator. Using inferior lubricants or 2-stroke lubricant will significantly reduce the life span of the generator and void the warranty.
  • Page 11 CHECKS BEFORE OPERATING (CONT…) Only use vehicle grade petrol (gasoline) in this generator. Do not use leaded or lead replacement fuel (LRP). DO NOT add oil to the fuel. The generator is a four stroke system that does not require any additional lubricant to be added other than that described in the pages prior to this.
  • Page 12 CHECKS BEFORE OPERATING (CONT…) Use of higher concentrated ethanol or methanol than mentioned above can lead to performance problems and will not be covered under the warranty agreement. DO NOT use petrol (gasoline) with a higher concentration than 10% ethanol or 5% methanol. This will cause damage to the internal components.
  • Page 13 CHECKS BEFORE OPERATING (CONT…) Air Filter Air Filter Cover Air Filter Cover Screw Air Filter Core...

  • Page 14: Starting The Engine

    STARTING THE ENGINE CHECKLIST 1. Before starting the engine turn off all appliances connected to the AC socket of the generator or unplug the AC plug from the generator. 2. Turn the valve on the top of the fuel cap to the open position. a.

  • Page 15: Starting The Engine

    STARTING THE ENGINE 5. Pull the handle firmly away from the generator whilst holding the handle on the top of the generator. Be careful not to let go of the handle, release it slowly by hand. Pull Start (Recoil Start) 6.

  • Page 16: Using The Generator

    USING THE GENERATOR To prevent electric shock when operated incorrectly you should earth the generator. There is an earthing point on the front of the generator between the AC sockets. Connection to any existing electrical infrastructure should always performed qualified electrician.
  • Page 17 USING THE GENERATOR (CONT…) USING THE AC SOCKETS 1. Start the generator and check that the green indicator light is on 2. Make sure that the appliances to be connected to the generator are in the off position. Connect the male AC plug into the plug socket on the generator.
  • Page 18 USING THE GENERATOR (CONT…) During start-up it is common for both the green indicator light and the red overload light to be illuminated. After some time the red light should go off. If it does not, this indicates that there is a problem.

  • Page 19: Using The Generator

    USING THE GENERATOR (CONT…) Overloading of the DC socket will result in the breaker tripping. If this happens, wait a few minutes and press the breaker back to the on position. CIRCUIT BREAKER LOW OIL ALARM The generator has a low oil alarm which is designed to protect the generator from being damaged when operated without enough oil.
  • Page 20 TURNING OFF THE GENERATOR EMERGENCY SHUTDOWN In the case of an EMERGENCY shutdown turn the generator ON/OFF switch to the OFF position. This will immediately disable the generator. Do not use this shutdown procedure for regular operation as it may damage your appliances.
  • Page 21 TURNING OFF THE GENERATOR (CONT…) 4. Once the generator has cooled down, turn the vent on the fuel cap to the off position to close the fuel cap. Turn Vent to OFF Fuel Cap...

  • Page 22: Maintenance

    MAINTENANCE It is imperative to follow a rigorous maintenance plan in order to ensure the longevity of your generator. Failure to do regular maintenance will result in poor performance of the generator. Always turn the generator OFF to perform any maintenance.
  • Page 23 MAINTENANCE (CONT…) CHANGING THE OIL Discharge the oil from the generator when the engine is still warm. This will allow the oil to flow freely and quickly. Be careful to not come into contact with the hot liquid and drain it into an appropriate container to be disposed of correctly.
  • Page 24 MAINTENANCE (CONT…) AIR FILTER MAINTENANCE 1. Remove the large maintenance cover. 2. Remove the screw on the air filter housing. 3. Clean the core of the air filter using a solvent with a high combustion temperature. Do not use petrol to clean. 4.
  • Page 25 MAINTENANCE (CONT…) SPARK PLUG MAINTENANCE RECOMMENDED SPARK PLUG: A7RC To ensure continued operation of the generator you should ensure that the spark plug is in good condition and there is no accumulation of deposits on it. 1. Dismantle the small maintenance cover on the top of the generator. Spark Plug Maintenance Cover 2.

  • Page 26: Maintenance

    MAINTENANCE (CONT…) 5. Check the spark plug with a naked eye. If there is excessive build-up of deposits, dispose of the spark plug and replace with a new one. 6. Measure the clearance of the spark plug. It should be between 0.6mm and 0.7mm.

  • Page 27: Transport And Storage

    TRANSPORT AND STORAGE When storing or transporting the generator ensure it is in an upright and level position to avoid spillage of fuel and oil. Ensure that fuel cap is securely closed and the vent is in the closed position. In addition ensure that the oil filler cap is securely tightened and the generator has not be over filled with oil.

  • Page 28: Troubleshooting

    TROUBLESHOOTING GENERATOR NOT STARTING Is the petrol in the tank? Fill the tank with Petrol Turn switch to ON position Is the switch in the ON position? Top up with oil Is there oil in the generator? Replace the spark plug Is the spark plug making a spark? Send generator to local...

  • Page 29: Technical Specifications

    TECHNICAL SPECIFICATIONS MODEL: BP2S DIMENSIONS LENGTH: 555 mm WIDTH: 305 mm HEIGHT: 160 mm NET WEIGHT: 26.5 kgs ENGINE MODEL: 160F ENGINE TYPE: 4 Stroke / Single Cylinder COMPRESSION: 8.8:1 RPM: 4300 RPM (Smart Throttled) COOLING: Air Cooled IGNITION: Recoil Start TANK SIZE: 3.5 l...

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