Harman Kardon AVR635 Service Manual
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Harman Kardon AVR635 Service Manual

Harman Kardon AVR635 Service Manual

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®
Power for the Digital Revolution
®
.
AVR 635
AUDIO/VIDEO RECEIVER
SERVICE MANUAL

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Summary of Contents for Harman Kardon AVR635

  • Page 1 ® Power for the Digital Revolution ® AVR 635 AUDIO/VIDEO RECEIVER SERVICE MANUAL...

  • Page 2: Technical Specifications

    All features and specifications are subject to change without notice. If any of these items are missing, please contact Harman Kardon Harman Kardon and Power for the Digital Revolution are registered trademarks of customer service at www.harmankardon.com. Harman International Industries, Incorporated.

  • Page 4: Packing List

    ANTENNA WIRE ANTENNA LOOP CT01-AM 5 BTA3A1511SF BATTERY ALKALINE 1.5V AAA 6 ZBP00020350 POLYBAG BATTERY 7 ZKD1202HA00 CARTON BOX MIC 8 H03-MCD12TWBKNN AVR635 MICROPHONE ASSY 9 ZBP00161851 BAG PE 160X180MM 10 H03-ZPD1212INBK MICROPHONE ASSY EXTENSION PIECE 11 H03-RYC1202HA00 REMOCON ZONE 2...

  • Page 6: Exploded View & Part List

    RUBBER TOP 20X15X6.2t ZPD1201GAGY PANEL FRONT H03-ZMC11S14A00 BKT DOOR ZPC1002GAGY DOOR AVR H03-ZMD05S16A00 BKT HINGE H03-ZPC1018GART FILTER VFD H03-ZPD1219GABT WINDOW DISPLAY AVR635+BADGE NAME H03-ZPD0317GACR CAP KNOB VOLUME H03-ZPD0316GASG COVER KNOB H03-ZPD0315GAMW VOLUMN KNOB H03-ZVC11GEAR01 DAMPER GEAR DP120 ZPC1102GAMW INDICATOR VIDEO 4 ZPC1005GAGY...
  • Page 7 HARMAN/KARDON AVR635/230 EXPLODED VIEW PART LIST Part number DESCRIPTION H03-SOJW2350SNN JACK PHONE 3.6 EP-1401A 1P BK SOPA96063NN JACK D-SUB 9P 87204-6063 W/DUST COVER BK H03-ZMC11HS0200 H/SINK MAIN H03-ZMC11S10A00 BKT FAN REAR H03-SORA40GNDNN JACK RCA 4P JB040131PN WWRR H03-ZMD21S02A00 PANEL REAR...

  • Page 8: Front Board

    Harman/Kardon AVR635/230 Bill of Material FRONT BOARD Part Number Description Usage Posistion No 3SA-4121EU-FCMI-1-8 IMA FRONT BD AVR635EU CCZID0104NA-2 CC 100N0F +80% -20% 50.0V F 1 C128 CEHEC02275E-9 CE 220UF +20% 10.0V D6.3XL11 P5MM 85C 1 C517 CEHFC01075E-1 CE 100UF +-20% 16.0V D5XL11 P5MM 85C...

  • Page 9: Dsp Board

    Harman/Kardon AVR635/230 Bill of Material FRONT BOARD Part Number Description Usage Posistion No H03-WS4264822EN-A WIRECONASY DL 2.0MM 04P 480MM UL1533 SHIELD 26 1 2/2 1 N220 H03-WS4265913FN-0 CNT ASSY 2.0MM 4P 590MM SHIELD 26AWG UL2547 1/3 1 N240 H03-WS6265105EN-8 WIRECONASY DL 2.0MM 6P 510MM UL1533 SHIELD 26 1...
  • Page 10 Harman/Kardon AVR635/230 Bill of Material DSP BOARD Part Number Description Usage Posistion No CEHFC01072S-9 CE 100UF +20% 16V D6.3XL7 P2.5MM 2000hours 85C 8 C264 508 515 623 821 822 904 912 CEHFC04762S-0 CE 47UF +20% 16V D5XL7 P2.5MM 2000hours 85C...
  • Page 11 Harman/Kardon AVR635/230 Bill of Material DSP BOARD Part Number Description Usage Posistion No H03-TRDTC114YNI-0 TR-SSD DTC114YKA N 10K0 OHM 47K0 OHM 11 Q501 502 503 504 505 506 507 508 509 510 602 H03-TRKTA107MNA-2 TR-SLPSWA KRA107M P 1 Q851 H03-TRKTD1304ND-0...

  • Page 12: Main Board

    Harman/Kardon AVR635/230 Bill of Material DSP BOARD Part Number Description Usage Posistion No RS3BB0000NA-5 RES CHIP 0 OHM +5% 100MI0W 0805 1 L706 RS3BB0200NA-8 RES,CHIP,20R 1/10W +/-5%,0805 1 R657 RS3BB0332NA-2 RES,CHIP, 3.3K OHM 1/10W +/-5%., 0805 1 R644 MAIN BOARD...
  • Page 13 Harman/Kardon AVR635/230 Bill of Material MAIN BOARD Part Number Description Usage Posistion No Q301 302 303 304 305 306 313 314 337 338 401 H03-TRKTC3200NA-4 TR-SHPLF KTC3200BL N 100MI0A 120V 402 403 404 405 406 409 415 416 425 H03-TRKTC3423BE-A...

  • Page 14: Processor Board

    Harman/Kardon AVR635/230 Bill of Material PROCESSOR BOARD Part Number Description Usage Posistion No 3SA-4121US-POMI-1-9 IMA PROCESSOR BD AVR635US C109 110 113 114 125 126 127 128 141 143 144 146 206 207 212 213 220 221 226 227 230 231 232 CEHIC01065E-4 CE 10U0F +20% 50.0V 85C P5MM 5X11...

  • Page 15: Surround Board

    Harman/Kardon AVR635/230 Bill of Material PROCESSOR BOARD Part Number Description Usage Posistion No R101 102 107 108 121 122 127 128 141 142 147 148 161 162 165 166 169 170 203 204 211 212 223 224 247 248 249 322 323 329 330 331 503 504 505...

  • Page 16: Video Board

    Harman/Kardon AVR635/230 Bill of Material SURROUND BOARD Part Number Description Usage Posistion No H03-CEMKC0106AH-9 CAP ELEC 10UF 100V M 6.3X11 SHL 6 C211 212 311 312 511 512 H03-CPKJC0104NN-2 CAP POLY NON METAL 0.1UF 63V K TAP PCMT365 75104 6 C213 214 313 314 513 514...
  • Page 17 Harman/Kardon AVR635/230 Bill of Material VIDEO BOARD Part Number Description Usage Posistion No C330 332 391 700 702 703 705 706 708 709 711 CEHEC02275E-9 CE 220UF +20% 10.0V D6.3XL11 P5MM 85C 777 780 781 784 790 821 822 825 826 953 955...
  • Page 18 CONN 2.0MM 19 MA R NAT SOCKET MOLEX 35237-1910 0 0 1 N902 H03-WN19SB00000-1 CONN 2.0MM 19 MA ST NAT MOLEX 35336-1910 0 0 1 P901 PBD12KVDB20-2 PCB DUAL AVR635 VIDEO 194x194x1.6t FR-4 RC3DI0121IN-5 RCF 120R0 OHM +5% 250MI0W 1 R765 RC3DI0471IN-0 RCF 470R0 OHM +5% 250MI0W...
  • Page 19 Harman/Kardon AVR635/230 Bill of Material VIDEO BOARD Part Number Description Usage Posistion No RS3AD0243NA-7 RES CHIP 24K0 OHM +5% 62MI5W 0603 1 R747 RS3AD0271NA-2 RES CHIP 270R0 OHM +5% 62MI5W 0603 2 R729 798 RS3AD0272NA-0 RES CHIP 2K7 OHM +5% 62MI5W 0603...
  • Page 20 FCORE FERRIT MAGNET SRH9. 9X20. 0X5. 3 H03-FBD0480BR00-8 FCORE CLAMP FILTER LF80BR W5 SRH 16X28X9 H03-SWA2B21PDA&-2 SW PUSH POWER SDDLB15700 5A 250V H03-TXPWMMD21B0-5 TRANS MN X'FORMER AVR635 230V H03-WF09SB81300-3 WIRE ASS'Y UL1007#26 STR 130MM 2.0MM 9P WHT H03-WF15S2605FU-6 WIRE FFC (CARD CABLE) DHCDF-15/260-P1.25-AT H03-WF27S2705FU-5 WIRE FFC (CARD CABLE)DHCDF-27/270-P1.25-AT...
  • Page 21 SPEAKER TER'BOARD SH08M790B0 H03-ZPD0104GASG-3 BUTTON 7 KEY EU H03-ZPD0315GAMW-9 VOLUMN KNOB H03-ZPD0316GASG-5 COVER KNOB H03-ZPD0317GACR-A CAP KNOB VOLUMN H03-ZPD1219GABT-A WINDOW DISPLAY AVR635+BADGE NAME AVR635 H03-ZUD0301AABK-5 SPONGE-UL 30X30X12T BK DPR2005 H03-ZVC11DWT100-9 TAPE DOOR H03-ZVC11DWT200-0 TAPE PANEL H03-ZVC11FAN100-1 FAN JF0925S1L H03-ZVC11GEAR01-5 DAMPER GEAR DP120...
  • Page 22 Harman/Kardon AVR635/230 Bill of Material PACKING Part Number Description Usage Posistion No ZKD2101HA00-7 MANUAL AVR635 EU ZKD2104HA00-6 BOX CARTON AVR635 EU ZQD1201HAWH-A CUSHION POLY EPS RIGHT AVR635 ZQD1202HAWH-6 CUSHION POLY EPS LEFT AVR635 Harman Consumer Group International...
  • Page 23 Harman/Kardon AVR635/230 Alignment /Bias adjusments ☞ Power is on and After 5 Minutes. Please, adjust Bias as below, 1. MAIN B'D Adjust Measure at ▶ Front Left → use VR71 , set to 23mV +2mV/-1mV. Test point P801 ▶ Surr Left →...
  • Page 24 Harman/Kardon AVR635/230 Alignment /Bias adjusments ☞ Power is on and After 5 Minutes. Please, adjust Bias as below, 2. BACK SURROUND B'D Adjust Measure at ▶ SBL → use VR201 , set to 23mV +2mv/-1mV. Test Point 201 ▶ Center →...

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