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®
R&M Materials Handling, Inc
Springfield, Ohio USA
: 800 955-9967
www.rmhoist.com
CONCERT ELECTRIC CHAIN HOIST
INSTALLATION & MAINTENANCE
JOB NO.:
SERIAL NO.:
(RECORD HOIST SERIAL NUMBER FOR FUTURE REFERENCE)
STAGEMAKER
SM10
MANUAL
STAGEMAKER
®
COMPACT Concert Hoist
SM10 Installation & Maintenance Manual
®
June 2006
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Table of Contents
Summary of Contents for R & M Stagemaker SM10
- Page 1 ® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 www.rmhoist.com June 2006 STAGEMAKER ® CONCERT ELECTRIC CHAIN HOIST SM10 INSTALLATION & MAINTENANCE MANUAL JOB NO.: SERIAL NO.: (RECORD HOIST SERIAL NUMBER FOR FUTURE REFERENCE)
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Page 2: Web: Www.rmhoist.com June
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 (LEAVE THIS PAGE BLANK) 5 June 2006 SM10-M & I MANUAL - 2006 - 0.doc. -
Page 3: Table Of Contents
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 TABLE OF CONTENTS INTRODUCTION ……………………………………………………………………………………………. Contact Information ....................1 Warranty........................1 Disclaimer ........................1 Safety.......................... 2 Placards and Instructions .................. - Page 4 ® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 6.6.1 Slip Clutch Operation – Reference Figure 6.3..............33 6.6.2 Slip Clutch Adjustment after Installation................ 35 6.6.3 Hoist Motor Brake Adjustment ..................
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Page 5: Introduction
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 INTRODUCTION Contact Information Please do not hesitate to use the following contact information in the event that you may need assistance: R&M MATERIALS HANDLING, INC. -
Page 6: Safety
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 Safety The Safety Alert Symbol is used in this manual to indicate hazards and to alert the reader to information that should be known, understood, and followed in order to avoid DEATH or SERIOUS INJURY. - Page 7 ® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 Hoist operator, hoist inspection, and hoist maintenance personnel training programs should be based on requirements in accordance with the latest edition of: •...
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Page 8: Placards And Instructions
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 The owner / user SHALL insure that all Operators read and understand the STAGEMAKER ® Concert Electric Chain Hoist Operator’s Manual prior to operating the hoist. -
Page 9: Installation
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 INSTALLATION Before installing, removing, inspection, or performing any maintenance on a hoist, the main switch shall be de-energized. Lock and tag the main switch in the de-energized position in accordance with ANSI Z244.1. -
Page 10: Mounting
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 Mounting Below are the basic mounting positions for STAGEMAKER ® Concert Hoists: 1. Inverted (usually associated with a temporary installation) 2. -
Page 11: Load Hook Throat Opening
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 Load Hook Throat Opening ANSI B30.16-1998 recommends that the throat opening of a load hook be measured and recorded prior to putting a hoist into service and that a gage be made to provide a quick visual inspection for a bent hook as required during routine inspections. - Page 12 ® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 LEAVE THIS PAGE BLANK 5 June 2006 SM10-M & I MANUAL - 2006 - 0.doc.
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Page 13: Electrical Connections & Diagrams
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 ELECTRICAL CONNECTIONS & DIAGRAMS The user / owner must provide the main power supply hardware (cable, conductor bar, fuses, disconnect switch, etc.). -
Page 14: Configuration A - Single Speed - 208 / 230 Volt Connections
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 Configuration A – Single Speed – 208 / 230 Volt Connections Configuration A utilizes direct connection of a three-phase 208 or 230 volt main power supply to the hoist motor leads via a terminal strip. -
Page 15: Configuration A - Pigtail Pin-Out Connections - R&M Standard
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 Configuration A – Pigtail Pin-out connections – R&M Standard POWER ONLY – PIGTAIL WITH PLUG – CONFIGURATION A MALE CE PLUG TWIST LOCK WIRE COLOR... -
Page 16: Configuration B - Single-Speed - 208 Volt Connections
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 Configuration B – Single-speed – 208 Volt Connections BRAKE COIL LEADS TO X1: 14 - / 1 + / 2 TERMINAL STRIP X1 TO K22: 4... -
Page 17: Configuration B - Single-Speed - 208 Volt Wiring Diagram
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 Configuration B – Single-speed – 208 Volt Wiring Diagram L2 L3 T100 X1: 10 F100 X1: 9 X1: 2 OPTIONAL... -
Page 18: Configuration B - Single-Speed - 230 Volt Connections
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 Configuration B – Single-speed – 230 Volt Connections BRAKE COIL LEADS TO X1: 14 - / 1 + / 2 TERMINAL STRIP X1 TO K22: 4... -
Page 19: Configuration B - Single-Speed - 230 Volt Wiring Diagram
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 Configuration B – Single-speed – 230 Volt Wiring Diagram L2 L3 T100 X1: 10 F100 X1: 9 X1: 2 OPTIONAL... -
Page 20: Configuration B - Single-Speed - 460 Volt Connections
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 Configuration B – Single-speed – 460 Volt Connections BRAKE COIL LEADS TO X1: 14 - / 1 + / 2 TERMINAL STRIP X1 TO K21: 2... -
Page 21: Configuration B - Single-Speed - 460 Volt Wiring Diagram
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 Configuration B – Single-speed – 460 Volt Wiring Diagram L2 L3 T100 X1: 10 F100 X1: 9 X1: 2 OPTIONAL... -
Page 22: Configuration B - Wiring Diagram Labels
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 3.10 Configuration B – Wiring Diagram Labels CODE DESCRIPTION CONTROL VOLTAGE SUPPLY TO CONTACTOR COIL CONTROL VOLTAGE SUPPLY TO CONTACTOR COIL F291 MOTOR THERMAL PROTECTION SWITCH... -
Page 23: Configuration B - Pigtail Pin-Out Connections - R&M Standard
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 3.11 Configuration B – Pigtail Pin-out Connections – R&M Standard POWER ONLY – PIGTAIL WITH PLUG – CONFIGURATION B TWIST LOCK WIRE COLOR CONTROL PANEL... -
Page 24: Configuration C - 230 Volt Single Speed Connections
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 3.12 Configuration C – 230 Volt Single Speed Connections T100 TERMINAL STRIP FUSE ROTARY HOLDERS UPPER/LOWER F1 / F2 / F3 LIMIT SWITCH... -
Page 25: Configuration C - Power Circuit - 230V Wiring Diagram
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 3.13 Configuration C – Power Circuit - 230V Wiring Diagram BROWN BLUE BLACK YELLOW/GREEN L2 L3 X1: PE TO CONTROL CIRCUIT... -
Page 26: Configuration C - Control Circuit - 230V Wiring Diagram
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 3.14 Configuration C – Control Circuit - 230V Wiring Diagram BROWN BLUE BLACK YELLOW/GREEEN L2 L3 T100 WHITE F100... -
Page 27: Configuration C - Wiring Diagram Labels
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 3.15 Configuration C – Wiring Diagram Labels CODE DESCRIPTION POWER SUPPLY – PHASE ONE POWER SUPPLY – PHASE TWO POWER SUPPLY –... -
Page 28: Configuration C - Pigtail Pin-Out Connections - R&M Standard
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 3.16 Configuration C – Pigtail Pin-out Connections – R&M Standard CONTROL ONLY – PIGTAIL WITH PLUG – CONFIGURATION C TWIST LOCK WIRE COLOR CONTROL PANEL... -
Page 29: Cable Assemblies
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 3.17 Cable Assemblies MAX. CABLE LENGTH EXTENSION CABLE PIGTAIL HOIST-A CONNECTORS HOIST-B HOIST-C EXTENSION CABLE FAN-OUT PIGTAIL CABLE... - Page 30 ® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 SM10-208V MAXIMUM CABLE LENGTH – FEET ------------------------ [MAXIMUM NOMINAL CURRENT – AMPS] CABLE SYSTEM 12AWG 14AWG 16AWG 58 FEET...
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Page 31: Initial Start-Up
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 INITIAL START-UP Before connecting power to hoist, check all control buttons / switches to make sure that they operate freely without binding or sticking. -
Page 32: Operational Checks - No Load
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 Operational Checks – No Load • Check hoist motor brake function. Run hoist (if inverted) or empty load block up or down to check that load block does not drift more than 1.0 inch [25mm]. -
Page 33: Hoist Operation
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 HOIST OPERATION For detailed information regarding the operational procedures and recommended safe operating practices for this hoist, please refer to the STAGEMAKER ®... -
Page 34: Maintenance
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 MAINTENANCE Basic Hoist Construction (Inverted Position) INVERTED POSITION Figure 6.1 1 - SWIVEL HOOK BLOCK ASSEMBLY 2 - ELECTRICAL CONTROL ENCLOSURE 3 - HOIST BODY / MOTOR 4 - BODY HOOK ASSEMBLY... -
Page 35: Basic Hoist Construction (Normal Suspension)
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 Basic Hoist Construction (Normal Suspension) NORMAL SUSPENSION Figure 6.2 1 - BODY TOP HOOK 2 - FLEXIBLE HANDLES 3 - HOIST BODY / MOTOR 4 - CHAIN CONTAINER AND HARDWARE 5 - SWIVEL LOAD HOOK... -
Page 36: Motor / Body
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 Motor / Body The hoist motors are designed to provide dependable hoisting service. The standard motors and control enclosures are enclosed for IP55 rated protection (NEMA 3R type) against normal hazards of dust and moisture. -
Page 37: Slip Clutch Operation - Reference Figure 6.3
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 6.6.1 Slip Clutch Operation – Reference Figure 6.3 Figure 6.3 After the motor brake is energized and the motor is free to rotate to raise or lower the load, the slip clutch works as follows: 1) The slip clutch components are mounted on or around the motor shaft, item 1. - Page 38 ® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 SLIP CLUTCH and MOTOR BRAKE ASSEMBLY Figure 6.3 ITEM DESCRIPTION MOTOR SHAFT SLIP CLUTCH ADJUSTING SPRING FRICTION ROTOR MOTOR SHAFT ROTOR SLIP CLUTCH ADJUSTING NUT...
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Page 39: Slip Clutch Adjustment After Installation
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 6.6.2 Slip Clutch Adjustment after Installation 1. Hook a load of at least 110 percent but not more than 125 percent of nameplate capacity. 2. -
Page 40: Hoist Motor Brake Adjustment
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 6.6.3 Hoist Motor Brake Adjustment AIR GAP – “X” Figure 6.4 If the maximum air gap (item “X”, figure 6.4) of the motor brake has been reached or will be exceeded before next inspection, readjust air gap. - Page 41 ® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 1. Remove brake cover casting and gasket. 2. With a feeler gauge 0.008”, check three (3) places near each mounting bolts, ITEM 10. Measure air gap (X) between brake thrust disc, ITEM 7, and magnet, ITEM 6.
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Page 42: Load Chain
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 Load Chain SM10 HOIST WEIGHT (WITHOUT CHAIN) CHAIN WEIGHT 113 LBS 0.726 LBS / FT A hoist SHALL NEVER be used if the load chain shows any evidence of mechanical damage or excessive wear. -
Page 43: Load Chain Specifications (See Figure 6.5)
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 11 t d=Dia. Figure 6.5 Measure the following chain dimensions at several points on chain: ( Figure 6.5 ) •... -
Page 44: Removing The Load Chain
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 6.7.3 Removing the Load Chain 1-FALL CHAIN 1. Remove load from hook block assembly or hoist body hook if inverted. 2. -
Page 45: Installing The Load Chain
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 6.7.4 Installing the Load Chain NORMAL SUSPENSION SHOWN Figure 6.5 5 June 2006 SM10-M & I MANUAL - 2006 - 0.doc. - Page 46 ® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 1-FALL CHAIN INSTALLATION 1. Attach last link of chain onto hook of CHAIN INSERTION TOOL (Figure 6.5). 2.
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Page 47: Fall Stop Assembly
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 Fall Stop Assembly The slack fall stop is a safety stop, not a functional stop. The fall stop must be located at least 3 feet [91.4 cm] from end of last chain link. -
Page 48: Chain Container Installation (Normal Position)
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 6.11 Chain Container Installation (Normal Position) Figure 6.7 Removing Chain Container 1. Run chain out of container until fall stop approaches hoist body. 2. -
Page 49: Limit Switches
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 6.12 Limit Switches NOTE: WHEN THE HOIST IS SUPPLIED IN AN INVERTED CONFIGURATION, THE LIMIT SWITCHES ARE NOT INCLUDED. -
Page 50: Rotary Geared Limit Switch Assembly Part Numbers
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 6.12.3 Rotary Geared Limit Switch Assembly Part Numbers CHAIN LENGTH RATIO 2 SWITCHES 4 SWITCHES (FT) 0 –... -
Page 51: Hooks
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 6.13 Hooks Check hooks for deformation or cracks. Hooks must be replaced if throat opening has increased by more than 15%, or if throat opening has more than 10-degree twist from plane of straight hook. - Page 52 ® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 LEAVE THIS PAGE BLANK 5 June 2006 SM10-M & I MANUAL - 2006 - 0.doc.
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Page 53: Hook Inspection
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 6.13.1 Hook Inspection The wear on the top hook and the load hook shall be checked routinely. Measure the throat opening (dimension A2). -
Page 54: Body Hook (Normal Position)
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 6.13.2 Body Hook (Normal Position) 1 - FALL BODY HOOK Figure 6.10 Before removing Body Hook, de-energize the power to the hoist per ANSI Z244.1 and make certain that any load is removed from the load hook. -
Page 55: Preventative Maintenance
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 PREVENTATIVE MAINTENANCE Maintenance and Inspection Table INSPECTION CHECK INTERVAL QUALIFIED PERSON BRAKE OPERATION FOR HOLDING AND RELEASING DAILY OPERATOR LOAD CHAIN FOR DAMAGE... -
Page 56: Lubrication
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 Lubrication OPEN WHEEL GEARING: MOBILUX EP1 OR EQUIVALENT LUBRICATION POINT / SPECIFICATIONS POSSIBLE BRANDS AS REQUIRED Oil or liquid grease Chain lubricant (Ceplattyn or similar) EP-90... -
Page 57: Recommended Technical Support For Various Spare Parts
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 Recommended technical support for various spare parts SPARE PART REPLACED BY Upper chain guide Qualified Electrician & Mechanic Output shaft Qualified Electrician &... -
Page 58: Troubleshooting
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 Troubleshooting PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION Emergency stop button is Hoist does not lift or lower load Release button activated Motor thermal protection activated... -
Page 59: Parts Illustration
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 PARTS ILLUSTRATION Hoist Body P10102SM 5 June 2006 SM10-M & I MANUAL - 2006 - 0.doc. - Page 60 ® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 PART ITEM DESCRIPTION NUMBER 52293133 COMPLETE BODY ASSY – CONF. A – 208/230V SINGLE SPD 52306003 COMPLETE BODY ASSY –...
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Page 61: Gear Mechanism With Motor Brake
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 Gear Mechanism With Motor Brake PART ITEM DESCRIPTION NUMBER 2249940 TORQUE ADJUSTING NUT & SPRING SET 2245025 ROTOR ASSEMBLY –... - Page 62 ® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 2241501 MOTOR SHAFT LEAVE THIS PAGE BLANK 5 June 2006 SM10-M & I MANUAL - 2006 - 0.doc.
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Page 63: Load Chain & Lifting Hardware
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 Load Chain & Lifting Hardware 1-FALL 2-FALL 5 June 2006 SM10-M & I MANUAL - 2006 - 0.doc. - Page 64 ® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 ITEM PART NUMBER DESCRIPTION 2249905 1-FALL LOAD BLOCK ASSEMBLY 2212017 1-FALL SAFETY LATCH – STEEL PLATE TYPE 2217004 1-FALL LOAD HOOK - STANDARD 2247015...
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Page 65: Electrical Enclosure - 3 Phase Power Supply - Configuration A
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 Electrical Enclosure – 3 Phase Power Supply – Configuration A MOTOR LEADS 1U/U1 1V/V1 T1 T7 T8 T3 1W/W1 ( #2 ) -
Page 66: Controls - Configuration B
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 Controls – Configuration B PART ITEM DESCRIPTION NUMBER 52307759 METAL ELECTRICAL ENCLOSURE (COVER & BASE) 52283994 FLEXIBLE CABLE PROTECTOR CONTROL PANEL ASSEMBLY –... -
Page 67: Controls - Configuration C
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 Controls – Configuration C T100 PART ITEM DESCRIPTION NUMBER 52307759 METAL ELECTRICAL ENCLOSURE (COVER & BASE) 52283994 FLEXIBLE CABLE PROTECTOR CONTROL PANEL ASSEMBLY –... -
Page 68: Chain Guide Assemblies
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 SENSOR BEARING CONTROL MODULE ROTARY LIMIT SWITCH ASSY – SEE SECTION 8.8 Chain Guide Assemblies NORMAL INVERTED ITEM PART NUMBER... -
Page 69: Rotary Limit Switch
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 Rotary Limit Switch PART ITEM DESCRIPTION NUMBER 2249076 2-POS SWITCH SET: 0 – 43 FT OF CHAIN 2249078 2-POS SWITCH SET: 44 –... -
Page 70: Pickle Assembly
® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 8.10 Pickle Assembly NEMA L14-20P ITEM PART NUMBER DESCRIPTION 2309772102 COMPLETE ASSEMBLY – 18 INCH PIGTAIL WITH PLUG 2212932060 “PICKLE”... - Page 71 ® STAGEMAKER ® R&M Materials Handling, Inc COMPACT Concert Hoist Springfield, Ohio USA SM10 Installation & Maintenance Manual : 800 955-9967 web: www.rmhoist.com June 2006 (LEAVE THIS PAGE BLANK) 5 June 2006 SM10-M & I MANUAL - 2006 - 0.doc.