SINAMICS G120 Manual

SINAMICS G120 Manual

0.37 kw to 250 kw

Advertisement

© Siemens AG 2009
0.37 kW to 250 kW (0.5 hp to 400 hp)
4/2
4/2
Overview
4/4
Benefits
4/4
Applications
4/4
4/9
Configuration
4/10
Technical specifications
4/12
CU230 Control Units
4/12
Overview
4/12
Selection and ordering data
4/12
Function
4/13
Design
4/14
Integration
4/17
Technical specifications
4/19
CU240 Control Units
4/19
Overview
4/19
Selection and ordering data
4/20
Design
4/22
Integration
4/28
Technical specifications
4/30
0.37 kW to 250 kW (0.5 hp to 400 hp)
4/30
Overview
4/31
Selection and ordering data
4/32
Integration
4/36
Technical specifications
4/42
Characteristic curves
4/44
Dimensional drawings
4/50
4/50
Overview
4/51
Selection and ordering data
4/52
Integration
4/55
Technical specifications
4/59
Characteristic curves
4/60
Dimensional drawings
4/64
PM260 Power Modules
11 kW to 55 kW (15 hp to 75 hp)
4/64
Overview
4/65
Selection and ordering data
4/66
Integration
4/68
Technical specifications
4/71
Characteristic curves
4/72
Dimensional drawings
4/73
Compact inverters
0.37 kW to 15 kW (0.5 hp to 20 hp)
4/73
Overview
4/73
Selection and ordering data
4/74
4/74
Line filters
4/77
Line reactors
4/81
4/83
4/83
4/86
4/88
4/88
4/95
4/102
4/102
4/104
Basic Operator Panel BOP
4/105
4/106
4/108
PC Connection Kit -2
4/108
PC Connection Kit
4/109
4/110
4/111
4/111
Shield Connection Kit
4/112
for CU230P-2 Control Units
4/112
Shield Connection Kit
for CU240S Control Units
4/113
Spare parts
4/113
CU240 Spare Parts Kit
4/113
Replacement door
for PM240 frame size FSGX
4/114
for frame sizes FSD and FSE
4/114
Terminal Cover Kit
for frame size FSF
4/115
Replacement connector
4/116
Replacement fan
Siemens D 11.1 · 2009
4

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the G120 and is the answer not in the manual?

Questions and answers

Summary of Contents for SINAMICS G120

  • Page 1: Table Of Contents

    © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) SINAMICS G120 standard inverters 4/74 Line-side power components Overview 4/74 Line filters Benefits 4/77 Line reactors Applications 4/81 Recommended line components Design...
  • Page 2: Sinamics G120

    Examples of SINAMICS G120, frame sizes FSA, FSB and FSC; each with Power Module, Control Unit and Basic Operator Panel Examples of SINAMICS G120, frame sizes FSD, FSE and FSF; each with Power Module, Control Unit and Basic Operator Panel...
  • Page 3: 4/2 Sinamics G120 Standard Inverters

    SINAMICS G120 standard inverters Overview Safety Integrated The SINAMICS G120 standard inverters are available in a num- ber of different versions for safety-related applications. All Power Modules are already designed for Safety Integrated. A Safety Integrated Drive can be created by combining a Power Module with the appropriate Fail-safe Control Unit.
  • Page 4: Design

    - External heatsink through parameterization. - Electronic components are not located in air duct Two series of Control Units are available for SINAMICS G120 - Control Unit that is completely cooled by convection corresponding to their software packages (CU230 and CU240).
  • Page 5: 4/30 Pm240 Power Modules

    The following load-side power components are available for the and therefore saves energy. The PM260 Power Modules also have SINAMICS G120 standard inverters. This means that during op- an integrated sine-wave filter that limits the rate of rise of voltage...
  • Page 6: Sine-Wave Filters

    © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) SINAMICS G120 standard inverters Design Power and DC link components which are optionally avail- able depending on the Power Module used The following line-side power components, DC link components...
  • Page 7 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) SINAMICS G120 standard inverters Design General design information • A maximum of two base components plus inverter are possi- ble. Inverter chassis unit Base components •...
  • Page 8 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) SINAMICS G120 standard inverters Design Maximum permissible cable lengths from the motor to the inverter when using output reactors or sine-wave filters...
  • Page 9: Supplementary System Components

    Control Unit. SIZER configuration tool Safe Brake Relay The SIZER PC tool makes it easy to configure the SINAMICS and MICROMASTER 4 drive family. It provides support when selec- The Safe Brake Relay allows the Power Module to be connected...
  • Page 10 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) SINAMICS G120 standard inverters Technical specifications Unless explicitly specified otherwise, the following technical Ambient conditions (continued) specifications are valid for all the following components of the Environmental class/harmful SINAMICS G120 standard inverters.
  • Page 11 • With SINAMICS G120, Power Drive Systems (PDS) that fulfill the EMC product standard EN 61800-3 can be configured when observing the installation instructions in the product Inverter devices in UL category NMMS certified to UL and cUL, documentation.
  • Page 12 The integration of technological functions is a sig- nificant differentiating feature to the other Control Units of the SINAMICS G120 drive family. Example: CU230P-2 HVAC Control Unit with Intelligent Operator Panel IOP on the PM240 Power Module, frame size FSC...
  • Page 13 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) CU230 Control Units Design CU230P-2 HVAC, CU230P-2 DP, CU230P-2 CAN Control Units Terminal Signal Features Analog inputs (AI) AI0+ Differential input, switchable between...
  • Page 14 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) CU230 Control Units Integration IOP/IOP handheld + 10 V AI0+ ≥ 4.7 kOhm IOP/IOP handheld interface AI0- AI1+ USB interface for PC tools...
  • Page 15 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) CU230 Control Units Integration IOP/IOP handheld + 10 V AI0+ ≥ 4.7 kOhm IOP/IOP handheld interface AI0- AI1+ USB interface for PC tools...
  • Page 16 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) CU230 Control Units Integration IOP/IOP handheld + 10 V AI0+ ≥ 4.7 kOhm IOP/IOP handheld interface AI0- AI1+ USB interface for PC tools...
  • Page 17 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) CU230 Control Units Technical specifications Control Unit CU230P-2 HVAC CU230P-2 DP CU230P-2 CAN 6SL3243-0BA30-1HA0 6SL3243-0BA30-1PA0 6SL3243-0BA30-1CA0 Electrical specifications Operating voltage 24 V DC from the Power Module or from the connection of an external power supply 18 ... 30 V DC Current consumption Max.
  • Page 18 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) CU230 Control Units Technical specifications Control Unit CU230P-2 HVAC CU230P-2 DP CU230P-2 CAN 6SL3243-0BA30-1HA0 6SL3243-0BA30-1PA0 6SL3243-0BA30-1CA0 Software functions Setpoint input Fixed frequencies...
  • Page 19 CU240S DP-F and CU240S PN-F Control Units and, with the ex- ception of the “Safe Brake Control”, can be implemented without external circuit elements: The SINAMICS G120 fail-safe frequency inverter provides four safety functions, certified in accordance with EN 954-1, Category 3 and IEC 61508 SIL 2: •...
  • Page 20 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) CU240 Control Units Design CU240E Control Unit Terminal No. Signal Features Digital inputs (DI) 5 … 8, DI0 … DI5 Freely programmable (isolated) 16.17...
  • Page 21 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) CU240 Control Units Design CU240S, CU240S DP, CU240S DP-F, CU240S PN and Terminal No. Signal Features CU240S PN-F Control Units Analog inputs (AI) AI0+ 0 …...
  • Page 22 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) CU240 Control Units Integration + 10 V AI0+ 4.7 kOhm RS232/BOP interface AI0- 10 AI1+ DIP switch for 11 AI1- analog inputs...
  • Page 23 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) CU240 Control Units Integration + 10 V AI0+ 4.7 kOhm RS232/BOP interface AI0- 10 AI1+ 11 AI1- General I/O DIP switch RS232 with...
  • Page 24 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) CU240 Control Units Integration + 10 V AI0+ 4.7 kOhm RS232/BOP interface AI0- 10 AI1+ 11 AI1- General I/O DIP switch RS232 with...
  • Page 25 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) CU240 Control Units Integration + 10 V + 10 V AI0+ AI0+ 4.7 kOhm RS232/BOP interface AI0- AI0- AI1+ AI1+ AI1- AI1-...
  • Page 26 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) CU240 Control Units Integration + 10 V AI0+ 4.7 kOhm RS232/BOP interface AI0- 10 AI1+ 11 AI1- General I/O DIP switch RS232 with...
  • Page 27 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) CU240 Control Units Integration + 10 V AI0+ 4.7 kOhm RS232/BOP interface AI0- AI1+ AI1- General I/O DIP switch RS232 with 0 to 20 mA...
  • Page 28 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) CU240 Control Units Technical specifications Control Unit CU240E CU240S CU240S DP CU240S PN CU240S DP-F CU240S PN-F 6SL3244- 6SL3244- 6SL3244- 6SL3244- 6SL3244-...
  • Page 29 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) CU240 Control Units Technical specifications Control Unit CU240E CU240S CU240S DP CU240S PN CU240S DP-F CU240S PN-F 6SL3244- 6SL3244- 6SL3244- 6SL3244- 6SL3244-...
  • Page 30 0.37 kW to 250 kW (0.5 hp to 400 hp) Overview Example: SINAMICS G120, frame sizes FSA to FSF The PM240 Power Module can be used to couple the DC links of up to 10 Power Modules. This functionality is used for applica-...
  • Page 31 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM240 Power Modules – 0.37 kW to 250 kW (0.5 hp to 400 hp) Selection and ordering data To ensure that a suitable Power Module is selected, the following...
  • Page 32 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM240 Power Modules – 0.37 kW to 250 kW (0.5 hp to 400 hp) Integration PM240 Power Modules communicate with the Control Unit via •...
  • Page 33 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM240 Power Modules – 0.37 kW to 250 kW (0.5 hp to 400 hp) Integration Power and DC link components which are optionally avail-...
  • Page 34 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM240 Power Modules – 0.37 kW to 250 kW (0.5 hp to 400 hp) Integration Many system components for PM240 Power Modules are de-...
  • Page 35 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM240 Power Modules – 0.37 kW to 250 kW (0.5 hp to 400 hp) Integration Maximum permissible cable lengths from the motor to the...
  • Page 36 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM240 Power Modules – 0.37 kW to 250 kW (0.5 hp to 400 hp) Technical specifications General technical specifications PM240 Power Modules 380 …...
  • Page 37 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM240 Power Modules – 0.37 kW to 250 kW (0.5 hp to 400 hp) Technical specifications Line supply voltage PM240 Power Modules 380 …...
  • Page 38 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM240 Power Modules – 0.37 kW to 250 kW (0.5 hp to 400 hp) Technical specifications Line supply voltage PM240 Power Modules 380 …...
  • Page 39 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM240 Power Modules – 0.37 kW to 250 kW (0.5 hp to 400 hp) Technical specifications Line supply voltage PM240 Power Modules 380 …...
  • Page 40 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM240 Power Modules – 0.37 kW to 250 kW (0.5 hp to 400 hp) Technical specifications Line supply voltage PM240 Power Modules 380 …...
  • Page 41 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM240 Power Modules – 0.37 kW to 250 kW (0.5 hp to 400 hp) Technical specifications Line supply voltage PM240 Power Modules 380 …...
  • Page 42 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM240 Power Modules – 0.37 kW to 250 kW (0.5 hp to 400 hp) Characteristic curves Derating data Pulse frequency Rated power at...
  • Page 43 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM240 Power Modules – 0.37 kW to 250 kW (0.5 hp to 400 hp) Characteristic curves Ambient temperature Installation altitude 1000 2000...
  • Page 44 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM240 Power Modules – 0.37 kW to 250 kW (0.5 hp to 400 hp) Dimensional drawings (5.71) (2.87) (0.18) Drill pattern PM240 Power Module frame size FSA Mounted with 2 M4 studs, 2 M4 nuts, 2 M4 washers.
  • Page 45 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM240 Power Modules – 0.37 kW to 250 kW (0.5 hp to 400 hp) Dimensional drawings (7.28) (7.44) (6.57) (0.22) Drill pattern...
  • Page 46 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM240 Power Modules – 0.37 kW to 250 kW (0.5 hp to 400 hp) Dimensional drawings (8.03) (10.83) (9.25) (0.33) Drill pattern...
  • Page 47 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM240 Power Modules – 0.37 kW to 250 kW (0.5 hp to 400 hp) Dimensional drawings (8.03) (10.83) (9.25) (0.33) Drill pattern...
  • Page 48 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM240 Power Modules – 0.37 kW to 250 kW (0.5 hp to 400 hp) Dimensional drawings (12.44) (13.78) (11.81) (0.33) Drill pattern...
  • Page 49 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM240 Power Modules – 0.37 kW to 250 kW (0.5 hp to 400 hp) Dimensional drawings (21.6) (12.9) (1.46) (4.92) (4.92) ø9 (0.35)
  • Page 50 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM250 Power Modules – 7.5 kW to 75 kW (10 hp to 100 hp) Overview Example: PM250 Power Modules frame sizes FSC to FSF...
  • Page 51 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM250 Power Modules – 7.5 kW to 75 kW (10 hp to 100 hp) Selection and ordering data To ensure that a suitable Power Module is selected, the following...
  • Page 52 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM250 Power Modules – 7.5 kW to 75 kW (10 hp to 100 hp) Integration PM250 Power Modules communicate with the Control Unit via •...
  • Page 53 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM250 Power Modules – 7.5 kW to 75 kW (10 hp to 100 hp) Integration Power and DC link components which are optionally avail-...
  • Page 54 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM250 Power Modules – 7.5 kW to 75 kW (10 hp to 100 hp) Integration Maximum permissible cable lengths from the motor to the...
  • Page 55 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM250 Power Modules – 7.5 kW to 75 kW (10 hp to 100 hp) Technical specifications General technical specifications PM250 Power Modules System operating voltage 380 …...
  • Page 56 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM250 Power Modules – 7.5 kW to 75 kW (10 hp to 100 hp) Technical specifications Line supply voltage PM250 Power Modules 380 …...
  • Page 57 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM250 Power Modules – 7.5 kW to 75 kW (10 hp to 100 hp) Technical specifications Line supply voltage PM250 Power Modules 380 …...
  • Page 58 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM250 Power Modules – 7.5 kW to 75 kW (10 hp to 100 hp) Technical specifications Line supply voltage PM250 Power Modules 380 …...
  • Page 59 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM250 Power Modules – 7.5 kW to 75 kW (10 hp to 100 hp) Characteristic curves Derating data Pulse frequency Rated power at...
  • Page 60 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM250 Power Modules – 7.5 kW to 75 kW (10 hp to 100 hp) Dimensional drawings (7.28) (7.44) (6.57) (0.22) Drill pattern...
  • Page 61 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM250 Power Modules – 7.5 kW to 75 kW (10 hp to 100 hp) Dimensional drawings (8.03) (10.83) (9.25) (0.33) Drill pattern...
  • Page 62 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM250 Power Modules – 7.5 kW to 75 kW (10 hp to 100 hp) Dimensional drawings (8.03) (10.83) (9.25) (0.33) Drill pattern...
  • Page 63 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM250 Power Modules – 7.5 kW to 75 kW (10 hp to 100 hp) Dimensional drawings (12.44) (13.78) (11.81) (0.33) Drill pattern...
  • Page 64 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM260 Power Modules – 11 kW to 55 kW (15 hp to 75 hp) Overview Overview of how customers benefit from Efficient Infeed...
  • Page 65 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM260 Power Modules – 11 kW to 55 kW (15 hp to 75 hp) Selection and ordering data To ensure that a suitable Power Module is selected, the following...
  • Page 66 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM260 Power Modules – 11 kW to 55 kW (15 hp to 75 hp) Integration PM260 Power Modules communicate with the Control Unit via •...
  • Page 67 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM260 Power Modules – 11 kW to 55 kW (15 hp to 75 hp) Integration Power and DC link components which are optionally avail-...
  • Page 68 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM260 Power Modules – 11 kW to 55 kW (15 hp to 75 hp) Technical specifications General technical specifications PM260 Power Modules System operating voltage 500 …...
  • Page 69 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM260 Power Modules – 11 kW to 55 kW (15 hp to 75 hp) Technical specifications Line supply voltage PM260 Power Modules 500 …...
  • Page 70 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM260 Power Modules – 11 kW to 55 kW (15 hp to 75 hp) Technical specifications Line supply voltage PM260 Power Modules 500 …...
  • Page 71 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM260 Power Modules – 11 kW to 55 kW (15 hp to 75 hp) Characteristic curves Derating data Ambient temperature Installation altitude C°...
  • Page 72 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) PM260 Power Modules – 11 kW to 55 kW (15 hp to 75 hp) Dimensional drawings (8.03) (10.83) (9.25) (0.33) Drill pattern...
  • Page 73 Compact inverters 0.37 kW to 15 kW (0.5 hp to 20 hp) Overview The entry into SINAMICS G120 with an already assembled compact inverter Three components can be ordered, completely assembled, with one Order No.: The PM240 Power Module with integrated brake choppers, the CU240E Control Unit and the BOP operator panel.
  • Page 74 Line-side power components Line filters Overview Selection and ordering data With one of the additional line filters, the Power Module reaches Rated power SINAMICS G120 PM240 Class A line filter Power Module acc. to EN 55011 a higher radio interference class. Type Frame size Order No.
  • Page 75 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) Line-side power components Line filters Integration Frame size FSA of the PM240 Power Module is available only An external class A line filter is available for frame size FSGX of without integrated class A line filter.
  • Page 76 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) Line-side power components Line filters Technical specifications Line supply voltage Line filter class A 380 … 480 V 3 AC 6SE6400-2FA00-6AD0 6SL3203-0BE32-5AA0...
  • Page 77 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) Line-side power components Line reactors Overview A line reactor reduces the system perturbations caused by harmonics. This particularly applies in the case of weak line supplies (line supply short-circuit power u >...
  • Page 78 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) Line-side power components Line reactors Selection and ordering data Rated power SINAMICS G120 PM240 Power Module Line reactor Type 6SL3224-... Frame size Order No. 380 … 480 V 3 AC 0.37...
  • Page 79 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) Line-side power components Line reactors Technical specifications Line supply voltage Line reactor 380 … 480 V 3 AC 6SE6400-3CC00-2AD3 6SE6400-3CC00-4AD3 6SE6400-3CC00-6AD3 6SL3203-0CD21-0AA0 Rated current 12.5/15...
  • Page 80 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) Line-side power components Line reactors Technical specifications Line supply voltage Line reactor 380 … 480 V 3 AC 6SL3203- 6SL3203- 6SE6400- 6SE6400-...
  • Page 81 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) Line-side power components Recommended line components Overview The following table lists recommendations for additional line- 3NA3 fuses are recommended for European countries. The side components, such as fuses and circuit breakers (line-side 3NE1 fuses are UL-compliant (corresponds to RU).
  • Page 82 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) Line-side power components Recommended line components Selection and ordering data Rated power SINAMICS G120 PM250 Power Fuse Circuit breaker Modules Type 3NA3 Type 3NE1 (RU) Type 6SL3225-...
  • Page 83 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) DC link components Braking resistors The braking resistors can be installed at the side of the PM240 Overview Power Modules. The braking resistors for the FSA and FSB frame sizes are designed as base components.
  • Page 84 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) DC link components Braking resistors Integration Braking resistors which are optionally available depending on the Power Module used Frame size FSGX PM240 Power Module with integrated brake chopper...
  • Page 85 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) DC link components Braking resistors Technical specifications Line supply voltage Braking resistor 380 V … 480 V 3 AC 6SE6400- 6SE6400- 6SE6400-...
  • Page 86 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) DC link components Braking Modules The Braking Module is designed for installation in PM240 Power Overview Modules, frame size FSGX and is cooled by the Power Module fan.
  • Page 87 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) DC link components Braking Modules Technical specifications DC link voltage 510 … 720 V DC Braking Module 6SL3300-1AE32-5AA0 Power • Rated power P 50 kW (67 hp) •...
  • Page 88 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) Load-side power components Output reactors Overview Selection and ordering data Output reactors reduce the voltage stress on the motor win- Rated power...
  • Page 89 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) Load-side power components Output reactors Integration Output reactors which are optionally available depending on the Power Module used The following line-side power components, DC link components...
  • Page 90 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) Load-side power components Output reactors Technical specifications Line supply voltage Output reactor (for a 4 kHz pulse frequency) 380 … 480 V 3 AC...
  • Page 91 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) Load-side power components Output reactors Technical specifications Line supply voltage Output reactor (for a 4 kHz pulse frequency) 380 … 480 V 3 AC...
  • Page 92 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) Load-side power components Output reactors Technical specifications Line supply voltage Output reactor (for a 4 kHz pulse frequency) 380 … 480 V 3 AC...
  • Page 93 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) Load-side power components Output reactors Technical specifications Line supply voltage Output reactor (for a 4 kHz pulse frequency) 380 … 480 V 3 AC...
  • Page 94 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) Load-side power components Output reactors Technical specifications Line supply voltage Output reactor (for a 4 kHz pulse frequency) 380 … 480 V 3 AC...
  • Page 95 When using sine-wave filters, the following should be observed: • Operation with pulse frequencies from 4 kHz to 8 kHz (sine- Rated power SINAMICS G120 PM250 Sine-wave filter wave filter from 160 kW, only for 4 kHz) permissible Power Module •...
  • Page 96 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) Load-side power components Sine-wave filters Integration Sine-wave filters which are optionally available depending on the Power Module used Frame size FSGX PM240 Power Module with integrated brake chopper...
  • Page 97 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) Load-side power components Sine-wave filters Technical specifications Line supply voltage Sine-wave filter (for pulse frequencies 4 kHz ... 8 kHz) 380 ... 480 V 3 AC...
  • Page 98 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) Load-side power components Sine-wave filters Technical specifications Line supply voltage Sine-wave filter (for pulse frequencies 4 kHz ... 8 kHz) 380 ... 480 V 3 AC...
  • Page 99 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) Load-side power components Sine-wave filters Technical specifications Line supply voltage Sine-wave filter (for pulse frequencies 4 kHz ... 8 kHz) 380 ... 480 V 3 AC...
  • Page 100 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) Load-side power components Sine-wave filters Technical specifications Line supply voltage Sine-wave filter (for pulse frequencies 4 kHz ... 8 kHz, from 160 kW only 4 kHz) 380 ...
  • Page 101 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) Load-side power components Sine-wave filters Technical specifications Line supply voltage Sine-wave filter (for pulse frequencies 4 kHz ... 8 kHz, from 160 kW only 4 kHz) 380 ...
  • Page 102 The Intelligent Operator Panel IOP is an extremely user-friendly A handheld version of the IOP can be ordered for mobile use. In and powerful Operator Panel for the SINAMICS G120, addition to the IOP, this includes a housing with rechargeable SINAMICS G120D standard drives and SIMATIC ET 200 batteries, charging unit and RS232 interface cable.
  • Page 103 (presently only available in conjunction with the SINAMICS G120 and CU230P-2 Control Unit). Degree of protec- tion IP54/UL Type 12 is achieved when mounting in a door.
  • Page 104 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) Supplementary system components Basic Operator Panel BOP Overview Selection and ordering data Order No. Basic Operator Panel BOP 6SL3255-0AA00-4BA1 (not for Control Unit CU230P-2)
  • Page 105 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) Supplementary system components MMC memory card Overview Integration The parameter settings for an inverter can be stored on the MMC Example: Inserting the MMC memory card into a CU240 Control Unit memory card.
  • Page 106 The essential requirements and demands of the • A line reactor is not required for the PM260 and PM250 Power chemical industry are fulfilled using the SINAMICS G120 series Modules of inverters supplemented by the CM240NE chemical industry •...
  • Page 107 CM240NE chemical industry module Integration Additional information A chemical industry inverter comprises a SINAMICS G120 in- A script file to parameterize the interconnections in line with the verter (Power Module and Control Unit) and the CM240NE NAMUR assignment is available as download to commission the chemical industry module.
  • Page 108 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) Supplementary system components Supplementary system components PC Inverter Connection Kit -2 PC Inverter Connection Kit Overview Overview For controlling and commissioning an inverter directly from a PC, if the STARTER commissioning tool has been installed on the PC.
  • Page 109 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) Supplementary system components Brake Relay The Brake Relay allows the Power Module to be connected to an Overview electromechanical motor brake, thereby allowing the motor brake to be driven directly by the Control Unit.
  • Page 110 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) Supplementary system components Safe Brake Relay The Safe Brake Relay allows the Power Module to be safely con- Overview nected to an electromechanical motor brake, allowing the brake to be directly and safely controlled by the Control Unit in accor- dance with EN 954-1 Safety Category 3 and IEC 61508 SIL 2.
  • Page 111 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) Supplementary system components Supplementary system components Adapter for mounting on DIN rails Shield Connection Kit Overview Overview The adapter for DIN rail mounting can be used to mount inver- ters, frame sizes FSA and FSB on DIN mounting rails (2 units with a center-to-center distance of 100 mm).
  • Page 112 • All of the necessary connecting and retaining elements for mounting mounting The Shield Connection Kit 1 is suitable for the following The Shield Connection Kit is suitable for the following SINAMICS G120 Control Units: SINAMICS G120 Control Units: • CU230P-2 HVAC • CU240S • CU230P-2 DP •...
  • Page 113 • Screws to attach the shield bonding plate of the CU240S for PM240 Power Module frame size FSGX Control Unit The CU240 Spare Parts Kit is suitable for the following SINAMICS G120 Control Units: • CU240E • CU240S • CU240S DP • CU240S DP-F •...
  • Page 114 The Terminal Cover Kit includes a replacement cover for the connecting terminals. connecting terminals. The Terminal Cover Kit is suitable for the following SINAMICS The Terminal Cover Kit is suitable for the following SINAMICS G120 Power Modules: G120 Power Modules: •...
  • Page 115 Spare parts Spare connector Overview Replacement connector for the input and output sides. The replacement connector is suitable for the following SINAMICS G120 PM260 Power Modules frame size FSD. Selection and ordering data Order No. Replacement connector 6SL3200-0ST04-0AA1 for PM260 Power Modules frame size Siemens D 11.1 ·...
  • Page 116 © Siemens AG 2009 SINAMICS G120 Standard inverters 0.37 kW to 250 kW (0.5 hp to 400 hp) Spare parts Replacement fan Overview The Power Module fans are designed for extra long service life. Replacement fans can be ordered for special applications.

Table of Contents