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Cutting to Length
When producing a male joint, left or right hand, the
position of the worktop jig has to be calculated. It is easier
if the female joint is cut first, leaving the gap intended for
the male part of the worktop.
Example
The female joint has already been cut (see left diagram)
and the length of the male worktop needed is 1000mm (1
metre).
Position your worktop jig onto the worktop referring back to
the instructions on 90° joints.
Intended location of
worktop with male cut
Subtract 218mm from the intended length
(this is the distance engraved on the front
face of the jig and is the distance from the
edge of the jig to where the cut will be)
E.g. 1000mm – 218 =782mm
Position the worktop jig 782mm from the opposite end of
the worktop you're cutting (see bottom left diagram)
After the cut, a 1000mm length worktop is left.
Change the 1000mm figure used in this example for
whatever length you require.
Before starting .........
•
Never cut worktop to length until all joints are complete and have been checked for
correct fit.
•
Make sure the worktop is secured firmly to the bench or trestle.
•
Ensure that the jig is firmly secured to the worktop.
•
Ensure there are no obstructions in the path of the router e.g. clamps or bench.
•
Always use good quality sharp router bits
•
Always wear eye protection when cutting.
•
Always wear ear protection if cutting for long periods
•
Always cut from left to right.
•
Always cut into post formed edge to avoid breakout or chipping.
•
Always keep the router vertical to the jig and worktop.
•
Never exceed 10mm depth of cut in one pass.
•
Never remove the router from the jig or position the router whilst cutter is still rotating.
The cutter may cut into the jig and damage the bush location faces.
Female
Page 8
Safety Notes
This jig will enable you to cut .......
STANDARD LEFT & RIGHT HAND 90° JOINTS
Male
45° JOINTS - RIGHT
AND LEFT HAND -
MALE AND FEMALE
Male
Female
Page 5
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