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ITALMOTO S 125 Owner's Manual

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S 125/150
OWNER'S MANUAL

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  • Page 1 S 125/150 OWNER’S MANUAL...
  • Page 2 IMPORTANT INFORMATION • OPERATOR AND PASSENGER This scooter is designed to carry the operator and one passenger. Never exceed the maximum weight capacity. • ON-ROAD USE This scooter is designed to be used only on the road. • READ THIS OWNER’SMANUAL CAREFULLY Pay special attention to the safety messages that appear throughout the manual.
  • Page 3 S 125/150 All information in this publication is based on the latest production informa- tion available at the time of approval for printing. The Italiana Veicoli S.r.l. reserves the right to make changes at any time without notice and without incurring any obligation.

  • Page 4: Dear Customer

    This manual provides detailed information about the correct operation, maintenance and adjustment of your ITALMOTO S 125/150 vehicle. By following these tips your unit will be more durable. The manufacture hereby begs your understanding in case of any inconsistence between the content (pictures or verbal descriptions) of this manual and the actual condition of your vehicle due to possible changes in the specifications.

  • Page 5: A Few Words About Safety

    A FEW WORDS ABOUT SAFETY Your safety, and the safety of others, is very important. And operating this scooter sa- fely is an important responsibility. To help you make informed decisions about safety, we have provided operating proce- dures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
  • Page 6 These signal words mean: You WILL be KILLED or SERIOUSLY HURT if you don’t follow n DANGER instructions. You CAN be KILLED or SERIOUSLY HURT if you don’t follow n WARNING instructions. You CAN be HURT if you don’t follow instructions. n CAUTION •...
  • Page 8 1 SCOOTER SAFETY 5 FEATURES 2. Important safety information 31. Steering lock 3. Protective apparel 32. Serratura della sella 5. Load limits and guidelines 6 OPERATION 2 PARTS LOCATION 33. Pre-ride inspection 12. Instruments and indicators 34. Starting the engine 35.

  • Page 9: Storage Guide

    49. Battery 8 STORAGE GUIDE 52. Storage 53. Removal from storage 54. Environment 9 SPECIFICATION 56. Technical specification S-125/S-150 10 WARRANTY 58. Modulo garanzia 64. Certificato di consegna 61. Ispezione pre-consegna...

  • Page 10: Scooter Safety

    SCOOTER SAFETY MAKE YOURSELF EASY TO SEE IMPORTANT SAFETY INFORMATION Some drivers do not see scooters becau- Your scooter can provide many years of se they are not looking for them. To make service and pleasure if you take responsi- yourself more visible, wear bright reflecti- bility for your own safety and understand ve clothing, position yourself so other dri-...
  • Page 11 Not wearing a helmet increases the cessories that have been approved by chance of serious injury or death in a Italmoto for this scooter. crash. PROTECTIVE APPAREL Be sure you and your passenger always...
  • Page 12 HELMETS AND EYE PROTECTION ADDITIONAL RIDING GEAR riding gear because it offers the best pro- In addition to a helmet and eye protection, tection against head injuries. A helmet we also recommend: should fit your head comfortably and se- • Sturdy boots with non-slip soles to help curely.

  • Page 13: Load Limits And Guidelines

    When you add cargo or carry a sly affect your scooter’s handling, braking and stability. Non-Italmoto accessories, passenger, you may feel some difference improper modifications, and poor mainte- during acceleration and braking. But so...
  • Page 14 Loading Load Limits How much weight you put on your scooter, Following are the load limits for your sco- and how you load it, are important to your oter: safety. Anytime you ride with a passenger Maximum weight capacity: or cargo you should be aware of the fol- 150 kg (330 lb) lowing information.
  • Page 15 Maximum weight: In center compartment 10,0 kg (22 lb) In glove box 1,5 kg (3.0 lb) On rear rack 3,0 kg (6.6 lb) Glove box: Maximum weight: 1,5 kg (3.0 lb) Rear rack: Maximum weight: 3,0 kg (6.6 lb) Center compartment: Maximum weight: 10,0 kg (22 lb)
  • Page 16 If you wish to carry more cargo, check • To prevent loose items from creating with your Italmoto dealer for advice, and a hazard, make sure the center com- be sure to read the information regarding partment, glove box is closed and that accessories.
  • Page 17 Italmoto Genuine Accessories that have unsafe. been specifically designed and tested for your scooter. Because Italmoto can- Before you consider making any modifi- not test all other accessories, you must cations or adding an accessory, be sure be personally responsible for proper se- to read the following information.
  • Page 18 Such changes could seriou- • We remind you that Italmoto produces sly impair your scooter’s handling, stability a wide range of original accessories to and braking, making it unsafe to ride.
  • Page 19 Instruments and indicators Headlight dimmer switch Engine stop Front brake button lever Rear brake lever Turn signal Start button switch Horn Ignition switch Shutter...

  • Page 20: Instruments And Indicators

    INSTRUMENTS AND INDICATORS The indicators are contained in the in- strument panel. Their functions are de- scribed in the tables on the following pages. (1) Left turn signal indicator (2) Right turn signal indicator (3) High beam indicator (4) Fuel gauge (5) Speedometer (6) Odometer...
  • Page 21 (Rif. No.) Descrizione Funzione (1) Left turn signal indicator (green) Flashes when the left turn signal opera- tes. (2) Right turn signal indicator (green) Flashes when the right turn signal ope- rates. (3) High beam indicator (blue) Flashes when the headlight is on high beam.
  • Page 22 Fuel gauge When the needle (1) of the instrument en- ters the red zone (2), the fuel level is low and you need to refuel soon. The amount of fuel left in the tank, when the needle enters the red zone and the vehicle is in a vertical position, is approximately: 2,0 l...

  • Page 23: Major Components

    MAJOR COMPONENTS Remember to adjust both shock absor- bers in the same position. Standard position: 1. SUSPENSION Each shock absorber has 3 positions of adjustment for the different types of load or driving conditions. Always adjust the position of the shock absorbers in the sequence (1-2-3 or 1-2- Try to adjust the position, passing imme- diately from 1 to 3, or vice versa, may da-...
  • Page 24 BRAKES Front Brake If the control lever free travel becomes This scooter has a hydraulic front disc excessive and the brake pads are not brake. worn beyond the recommended limit As the brake pads wear, brake fluid level (page ), there is probably air in the brake drops.
  • Page 25 FUEL We recommend the use of unleaded pe- Fuel Tank trol, because they produce less deposits The fuel tank is located under the seat. on the engine and on the spark plugs and extends component life of the exhaust sy- Fuel tank capacity is: 7,5 l ( 1,98 US gal) stem.
  • Page 26 • Cause poor drivability is at least as high as that recommended by Italmoto. There are two types of ‘‘ga- Before buying fuel from an unfamiliar sohol’’: one containing ethanol, and the station, try to find out if the fuel contains other containing methanol.
  • Page 27 percentage of alcohol used. If you notice any undesirable operating symptoms whi- le using a petrol that contains alcohol, or one that you think contains alcohol, switch to a petrol that you know does not contain alcohol.

  • Page 28: Engine Oil

    ENGINE OIL Engine Oil Level Check 5. Reinstall the oil fill cap/dipstick. Check the engine oil level each day befo- Check for oil leaks. re riding the scooter. The level must be maintained between NOTICE the upper ( 1 ) and lower ( 2 ) levelmarks on the oil fill cap/dipstick ( 3 ).
  • Page 29 TUBELESS TYRES Air Pressure To safely operate your scooter, your tyres Keeping your tyres properly inflated pro- must be the proper type and size, in good vides the best combination of handling, condition with adequate tread, and cor- tread life and riding comfort. Generally, rectly inflated for the load you are carrying.
  • Page 30 Tubeless tyres have some self-sealing n WARNING ability if they are punctured. However, because leakage is often very slow, you should look closely for punctures whene- Using tyres that are excessively worn or ver a tyre is not fully inflated. improperly inflated can cause a crash in which you can be seriously hurt or killed.
  • Page 31 The recommended ‘‘cold’’ tyre pressures Inspection are: Whenever you check the tyre pressures, you should also examine the tyre treads and sidewalls for wear, damage, and fo- kPa (kgf/cm2, psi) reign objects: Look for: Driver Anteriore 175 (1.75, 25) • Bumps or bulges in the side of the tyre only Posteriore 200 (2.00, 29)
  • Page 32 Tread Wear Replace tires before the tread depth at the center of the tire (1) reaches the following wear limit: Minimum tire tread depth Front: 1,5 mm (0.06 inch) Rear: 2,0 mm (0.08 inch)
  • Page 33 Tyre Repair 24 hours, or 130 km/h (80 mph) at any If a tyre is punctured or damaged, you time thereafter. In addition, you may not should replace it, not repair it. As discus- be able to safely carry as much weight as sed below, a tyre that is repaired, either with a new tyre.
  • Page 34 Tyre Replacement The recommended tyres for your scooter The tyres that came on your scooter were are: designed to match the performance ca- Pirelli SL29 pabilities of your scooter and provide the Model 120/70-12 51P best combination of handling, braking, du- rability and comfort.
  • Page 35 Important Safety Reminders • Do not install a tube inside a tubeless tyre on this scooter. Excessive heat build-up can cause the tube to burst. • Use only tubeless tyres on this scoo- ter. The rims are designed for tubeless tyres, and during hard acceleration or braking, a tube-type tyre could slip on the rim and cause the tyre to rapidly...
  • Page 36 ESSENTIAL INDIVIDUAL COM- PONENTS IGNITION SWITCH The ignition switch ( 1 ) is on the right side below the steering stem. The headlight and tail lights illuminate every time you put the power switch to ON. If the scooter is stopped with the swi- tch ON and the engine stopped, the he- adlight and tail lights remain on causing battery discharging.

  • Page 37: Left Handlebar Controls

    LEFT HANDLEBAR CONTROLS Headlight Dimmer Switch (1) Push the dimmer switch to (HI) to select high beam or to (LO) to select low beam. Turn Signal Switch (2) Move to to signal a left turn, to signal a right turn. Press to turn signal off.

  • Page 38: Right Handlebar Controls

    RIGHT HANDLEBAR CONTROLS Engine stop button When you press the engine stop button (1) the current to the motor is cut causing the sudden shutdown. Start Button The start button (2) is next to the throttle grip. When the start button is pressed, the star- ter motor cranks the engine.

  • Page 39: Steering Lock

    FEATURES STEERING LOCK The steering can be locked when the igni- tion switch (1) is in the ‘‘LOCK’’ position. To lock the steering, turn the handlebars all the way to the left or right, turn the igni- tion key (2) to LOCK while pushing in. For lock Remove the key.
  • Page 40 SEAT LOCK The seat lock is located in the ignition swi- tch (1). To open the lock of the seat, insert the ignition key (2), push in and turn to OFF position, then turn it counterclockwise. Lift the saddle. To close the lock, push the seat down and press on the opposite side of the hook (3) of the seat until it locks.

  • Page 41: Operation

    If you detect any problem, be sure you take care of it, or have it corrected by your Italmoto dealer. 1. Engine oil level - add engine oil if requi- red (pag.44). Check for leaks. 2. Fuel level - fill fuel tank when neces- sary (pag.

  • Page 42: Starting The Engine

    STARTING THE ENGINE To protect the catalytic converter in your Always follow the proper starting procedu- scooter’s exhaust system, avoid exten- re described below. ding idling and the use of leaded petrol. Your scooter’s exhaust contains poiso- nous carbon monoxide gas. High levels of carbon monoxide can collect rapidly in enclosed areas such as a garage.
  • Page 43 1. Place the scooter on its center stand. 2. Turn the ignition switch (1) to ON. 3. Lock the rear wheel by squeezing the rear brake lever (2). 4. With the throttle completely closed, press the start button (3). Release the start button as soon as the engine star- The engine will not start if the throttle is fully open (because the electronic con-...

  • Page 44: Automatic Transmission

    AUTOMATIC TRANSMISSION n WARNING To ensure maximum simplicity and enjoyable driving, the vehicle is equipped with automatic transmission with centrifu- Accidental contact with the wheel in gal clutch. operation can cause personal injury. The system is designed to provide the 5.
  • Page 45 Avoid the occurrence of prolonged clutch slippage conditions (as previously descri- bed) also when running at full load and / or with a passenger. n WARNING The exhaust pipe and muffler become very hot during operation and remain hot for some time after switching off the engine, causing a risk of burns.

  • Page 46: Maintenance

    MAINTENANCE If your scooter overturns or becomes in- volved in a crash, be sure your Italmoto THE IMPORTANCE OF MAINTENANCE dealer inspects all major parts, even if you A well-maintained scooter is essential for are able to make some repairs.
  • Page 47 nician or other qualified mechanic; instructions are included in this manual only to assist in emergency service. Some of the most important safety pre- cautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task.

  • Page 48: Safety Precautions

    Let the engine and exhaust system all fuel-related parts. cool before touching. * Injury from moving parts. Remember that your Italmoto dealer Do not run the engine unless in- knows your scooter best and is fully equip- structed to do so.
  • Page 49 To ensure the best quality and reliability, use only new Italmoto Genuine Parts or their equivalents for repair and replace- ment. n WARNING Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed.

  • Page 50: Maintenance Schedule

    Perform the Pre-ride Inspection (pag. 33) at each scheduled maintenance period. The following items require some mechanical knowledge. Certain items may require more technical information and tools. Consult your Italmoto dealer. Italmoto recommends that your Italmoto dealer should road test your scooter after each periodic maintenance is carried out. NOTA (1) At higher odometer readings, repeat at the frequency interval established here.
  • Page 51 Engine Oil Fuel Filter Screen Gear Oil Valve setting Carburetor Air Cleaner Clean filter elemente once per 2000Km and replace every 5000km of travel Spark Plug Battery solution Check at every 3000km and replace if necessary Brake System Check every 1000km and replace if necessary Drive Belt Suspension Bolts and Nuts...

  • Page 52: Spark Plug

    ENGINE OIL AIR CLEANER Refer to the Safety Precautions on page Refer to the Safety Precautions on page The air cleaner should be serviced at Your scooter does not need oil additives. regular intervals. Service more frequently Use the recommended oil: SAE15W-40 / when riding in unusually wet or dusty SF, JASO-FC o API-TC.
  • Page 53 1. Remove the plug maintenance lid by 10. Install the removed parts in the removing the screw. reverse order of removal. 2. Disconnect the spark plug cap from the spark plug. 3. Clean any dirt from around the spark plug base. 4.

  • Page 54: Throttle Operation

    THROTTLE OPERATION To adjust the throttle play, loosen the lock- (Refer to the Safety Precautions on page nut (1) and turn the adjuster (2). 40). After adjustment tighten the locknut. 1. Check that the throttle grip turns freely from the fully opened position to the fully closed, in both full steering positions.

  • Page 55: Front And Rear Suspension In- Spection

    FRONT AND REAR SUSPENSION IN- 3. Carefully inspect all front and rear SPECTION suspension fasteners for tightness. (Refer to the Safety Precautions on page 40). 1. Check the front fork assembly by locking the front brake and pumping the fork up and down vigorously.

  • Page 56: Brake Pad Wear

    (page 43). Front Brake Check the wear indicator marks (1) on each pad. If either pad is worn to the wear indicator mark, replace both pads as a set. See your Italmoto dealer for this service.
  • Page 57 (causing hard starting riously hurt you. orother electrical troubles), contact your Italmoto dealer. Wear protective clothing and a face shield, or have a skilled mechanic do the NOTICE battery maintenance.

  • Page 58: Installation

    Removal: Installation: 1. Make sure the ignition switch is OFF. 1. Reinstall in the reverse order of remo- 2. Remove the battery cover (1) by val. Be sure to connect the positive (+) ter- removing the screw. minal first, then the negative (-) terminal. 3.

  • Page 59: Fuse Replacement

    FUSE REPLACEMENT The main fuse is located near the battery . The specified fuse is: 10A 1. Remove the battery cover (page 50). 2. Open the protection plastic box (1). 3. Pull out the old fuse (2) and install a new fuse.
  • Page 60 STORAGE GUIDE direct sunlight. Slow charge the battery once a month. Extended storage, such as for winter, re- 5. Wash and dry the scooter. Wax all pain- quires that you take certain steps to redu- ted surfaces. Coat chrome with rustinhibi- ce the effects of deterioration from non-u- ting oil.

  • Page 61: Removal From Storage

    REMOVAL FROMSTORAGE n WARNING 1. Uncover and clean the scooter. 2. Change the engine oil if more than 4 months have passed since the start of Petrol is highly flammable and explosi- storage. ve. You can be burned or seriously inju- 3.
  • Page 62 ENVIRONMENT lant and solvents contain toxic substan- Owning and driving a scooter can be fun, ces that could pose risks to the health of but we all must do our part to protect the ecological operators and can contamina- environment. te water, lakes, rivers and oceans.

  • Page 63: Taking Care Of The Unexpected

    Sometimes, crash damage is hidden or not immediately apparent, so you should have your scooter thoroughly checked at a qualified service facility as soon as possible. Also, be sure to have your Italmoto dealer check the frame and suspension after any serious crash.

  • Page 64: Specifications

    SPECIFICATIONS S-125 S-150 DIMENSIONS Overall length 186 cm Overall width 53 cm Seat height 78 cm Wheelbase 132 cm CAPACITIES Engine oil 0.9 L Fuel tank Passenger capacity Maximum weight capacity 150 kg ENGINE Tipe 152QMI 157QMJ Bore and stroke 52,4 x 57,8 mm 57,4 x 58,2 mm Compression ratio...
  • Page 65 Spark plug gap 0.60 - 0.70 mm Carburetor PD24J TYRE Tyre size, front 120/70-12 Tyre size, rear 120/70-12 TRANSMISSION Trasmission type Continuously variable trasmission / CVT ELECTRICAL Battery 12V - 7Ah LIGHTS Headlight 12V-35W / 5W Brake/Tail light 12V-5W / 21W Turn signal light 12V-10W FUSE...

  • Page 66: Warranty

    WARRANTY Custumer Copy Frame no. We hereby certify that this vehi- cle has been manufactured in compliance with the assem- Engine no. bly instruction and inspected according to the predelivery checklist. The customers sta- tes that he or she has taken Date of Delivery note of this, and has also recei- ved the delivery instructions.
  • Page 67 WARRANTY Dealer Copy Frame no. We hereby certify that this vehi- cle has been manufactured in compliance with the assem- Engine no. bly instruction and inspected according to the predelivery checklist. The customers sta- tes that he or she has taken Date of Delivery note of this, and has also recei- ved the delivery instructions.

  • Page 69: Delivery Certificate

    Italmoto S.r.l., and complete with all the eventual optional accessories requested by the Client. Stamp and Signature of the Dealer Customer Signature...
  • Page 71 Italmoto S.r.l., and complete with all the eventual optional accessories requested by the Client. Stamp and Signature of the Dealer Customer Signature...

  • Page 72: Pre-Delivery Inspection

    PRE-DELIVERY INSPECTION Dealer Date Engine Oil Trasmission Model Gear Oil Break Liquid Front Break Rear Break Air Cleaner Note Trasmission Bels Spark Other...
  • Page 73 Maintenance Service Maintenance Service Maintenance Service 1000km/600mi or 6 month 4000km/2500mi or 12 month 7000km/4000mi or 24 month tamp tamp tamp Km/mi Km/mi Km/mi Date Date Date ignature ignature ignature Note Note Note...
  • Page 74 Maintenance Service Maintenance Service Maintenance Service 10000km/6000mi 13000km/8000mi 16000km/10000mi tamp tamp tamp Km/mi Km/mi Km/mi Date Date Date ignature ignature ignature Note Note Note...
  • Page 75 Maintenance Service Maintenance Service Maintenance Service 19000km/12000mi 22000km/14000mi 25000km/16000mi tamp tamp tamp Km/mi Km/mi Km/mi Date Date Date ignature ignature ignature Note Note Note...
  • Page 76 Italmoto is a Brand by: Italiana Veicoli Srl - Rome, Italy...

This manual is also suitable for:

S 150

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