Frontier BL2130 Operator's Manual

Hydraulic debris blower

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OPERATOR'S MANUAL

Hydraulic

DEBRIS BLOWER

BL2130

OM 0401-A

02/11

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Summary of Contents for Frontier BL2130

Page 1 OPERATOR'S MANUAL Hydraulic DEBRIS BLOWER BL2130 OM 0401-A 02/11...
Page 3: Table Of Contents
TABLE OF CONTENT SPÉCIFICATIONS ............................3 INTRODUCTION – TO THE PURCHASER ....................4 SAFETY ..............................5-11 Before Operation ..........................5 Notice ..............................6 Debris Blower ............................6 Before Operation........................6 Debris Blower Operation ......................7 The Tractor ............................8 General Information ......................... 8 Operating the Tractor .......................
Page 4 TABLE OF CONTENT OPERATION ............................19-21 Optimum Performances ........................19 General Preparation ..........................19 Operating Controls ..........................20 Debris Blower Commands ....................20 Debris Blower Utilization ..................... 20 Nozzle air ejection Orientation .................... 20 Adjustments ............................21 Belt Tension Adjustment ....................21 MAINTENANCE ............................
Page 5: Spécifications
SPECIFICATION Features and Specifications BL2130 Recommended Flow 12 to 23 gpm Recommended Pressure 2000 @ 3000 psi Air flow 6061 cfm @ 20 gpm Impeller dimension 29 3/4" x 10" – 12 blades Impeller speed 1560 rpm to 20 gpm Air velocity 141 m/h –...
Page 6: Introduction - To The Purchaser
INTRODUCTION O THE URCHASER All products are designed to give safe, dependable Illustrations service if they are operated and maintained The illustrations may not necessarily reproduce according to instructions. the full detail and the exact shape of the parts or depict the actual models, but are intended for Read and understand this manual before reference only.
Page 7: Safety
SAFETY SAFETY FIRST This symbol, the industry's "Safety Alert Symbol", is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to assemble or use this unit.
Page 8: Notice
SAFETY - continued NOTICE A safe operator is the best insurance against accidents. All operators, no matter how experienced they may be, should read this Operator's Manual and all other related manuals before attempting to operate an implement. Please read the following section and pay particular attention to all safety recommen- dations contained in this manual and those labeled on the implements and on the tractor.
Page 9: Debris Blower Operation
SAFETY - continued Debris Blower Operation 10. Do not attempt to operate on steep slopes. If operating on slopes is necessary, exercise 1. Before leaving the tractor/debris blower extreme caution when changing direction. unattended, take all possible precautions. Park the tractor/debris blower on level 11.
Page 10: The Tractor
SAFETY - continued RACTOR General Information 1. Read the operator's manual carefully before 2. Do not allow anyone but the operator to ride using tractor. Lack of operating knowledge on the tractor. There is no safe place for can lead to accidents. extra riders Operating the Tractor Never run the tractor engine in a closed...
Page 11: During Operation
SAFETY - continued During Operation Roll-Over Protective Structure "ROPS" (If Equipped) 1. Do allow passengers tractor/equipment at any time. There is no 1. DO NOT weld, drill or alter the ROPS. safe place passengers this Damaged ROPS must not be straightened equipment.
Page 12: Maintenance
SAFETY - continued AINTENANCE ALWAYS USE GENUINE PARTS WHEN Make sure all shields and guards are securely in place following all service, REPLACEMENT PARTS ARE REQUIRED cleaning, or repair work. 1. Keep the tractor and equipment properly 10. Do not modify or alter this equipment or maintained.
Page 13: Transportation
SAFETY - continued RANSPORTATION 1. If the tractor/ debris blower is to be driven on public roads, it must be equipped with an SMV (Slow Moving Vehicle) sign. Check local traffic codes that may apply to unit usage on public roads and highways in your area.
Page 14: Decals
DECALS Replace immediately if damaged 5RD2500790 5RD2500791 5RD2500786 5RD2500785 5RD2500624 5RD664391 5RD2500827 5RD664391 5RD2500828 BL2130 5RD2500819 5RD2500616 5RD2500624 5RD664391 5RD2500830 OM 0401-A...
Page 15: Assembly
ASSEMBLY RACTOR REPARATION See Dealer for Tractor Preparation information. EBRIS LOWER SSEMBLY Use the present manual and lay out all parts for assembly. Separate bolts and nuts into various sizes. After assembly, torque all the bolts according to the Torque Specification Table at the end of the manual. Debris Blower removing front wooden crate (Fig.
Page 16: Debris Blower Removing Front Wooden Crate
ASSEMBLY Debris Blower Installation (Figures 2-3) 1. For installation on a Tractor equipped with a HP2134-HP2120 Hydraulic Unit: Keep the ø3/4"NPT quick couplers already installed on hoses. 2. For installation on a Tractor equipped with a HP2025 Hydraulic Unit: Figure 2: Install the ø1/2"NPT quick couplers attached to the hoses with a plastic film.
Page 17: Installation Of The Hydraulic Hoses
ASSEMBLY Installation of the Hydraulic Hoses (Figures 4-5) 1. Figure 4: Insert the hydraulic hoses (items 1- 2. Figure 5: Connect the male coupler of the 2) through the hose support of the universal debris blower hose (item 1) to female coupler hitch (item 3) then through the front support of the hydraulic pump hose (item 2).
Page 18: Installation Of The Cooling Unit 5Rdf0036
ASSEMBLY Installation of the Cooling Unit 5RDF0036 (Figures 6a to 6g) For Debris blower working in warm region, use the 5RDF0036 oil cooler. If you own a HP2120 power unit, use the 5RDF0037 cooling unit upgrade. IMPORTANT: To not damage the oil cooler, it is essential to disconnect the fan of the oil cooler when the temperature is under 0°C.
Page 19 ASSEMBLY 5. Figure 6e: Install the rubber bushings (items 1- 2) on the support then attach the oil cooler (item 3) with four 5/16" NC x 2 1/4" bolts (item 4), 5/16" flat washers (item 5), the flat Figure 6e washers supplied with the rubber bushings (item 6) and 5/16"...
Page 20: Removing Debris Blower From Tractor
ASSEMBLY Removing Debris Blower from Tractor (Figures 7 to 10) 1. Set parking brake and turn engine off. 2. Figure 7: Direct the wheel supports (item 2) along the housing support tube (as illustrated) and lock in position with Figure 7 three round wire lock pins (item 1), that are attached to the debris blower housing (item A).
Page 21: Operation
OPERATION PTIMUM ERFORMANCES IMPORTANT: The hydraulic motors of the rotary broom must have a breaking in period. If it is not respected, the warranty could be voided. The breaking in period must follow these steps: 1- 15-30 minutes of operation at half engine speed (tractor RPM around 1250). 2- Check for unusual noises coming from the motors.
Page 22: Operating Controls
OPERATION PERATING CONTROLS Debris Blower Utilization Debris Blower Commands 1. A debris blower purpose to displace rather light 1. Use the PTO button to start and stop the debris to a variable distance according to the impeller. Start the engine and put the impeller speed.
Page 23: Adjustments
OPERATION DJUSTMENTS Belt Tension Adjustment (Figure 11) 1. Remove the belt protector (item 5) by removing 5. If the belts are not well aligned, loosen the the six 3/8"NC x 3/4" carriage bolts and six guide nuts and the eyebolt nuts. Align the two serrated flange nuts (items 6-7).
Page 24: Maintenance
MAINTENANCE AINTENANCE ATTENTION Escaping ALWAYS GENUINE PARTS WHEN hydraulic/diesel fluid under pressure can REPLACEMENT PARTS ARE REQUIRED penetrate the skin causing severe injuries. • Do not use your hands to Storage check for leaks. Use a piece of cardboard or paper 1.
Page 25: Lubrication
MAINTENANCE UBRICATION Use oil or a grease gun and lubricate as follows: DESCRIPTION TIME INTERVAL LUBRICATION REQUIRED Bearing Grease each bearing of the impeller shaft, the 24 hours of operation And Wheels wheel support pins and the wheels. ERIODIC HECKS DESCRIPTION TIME INTERVAL REQUIRED CHECKS...
Page 26: Belt Replacement
MAINTENANCE Belt Replacement (figures 12a-12b) 1. Figure 12a: Remove the belt guard (item 1) and 7. Put the drive pulley assembly to the ground. the six 3/8"NC x 3/4" carriage bolts (item 2) and 8. Remove the belt by the new one and install it six 3/8"NC serrated flange nuts (item 3).
Page 27: Impeller Removing And Reinstallation
MAINTENANCE Impeller Removing and Reinstallation (figures 13a-13b) O REMOVE THE MPELLER O REINSTALL THE MPELLER 1. Figure 13a: If the debris blower is in 1. Figure 13b: Remove the 3/4" x +/- 2 1/2" hex bolt storage, remove the round wire lockpin (item7).
Page 28: Troubleshooting
MAINTENANCE ROUBLESHOOTING Optimum Performance WARNING: Several corrective measures IMPORTANT: The optimum performances of present a certain risk, which may cause serious the debris blower are only achieved after 10 to injuries or death. 15 minutes of debris blower operation. It is Only a qualified person, familiar with the risks therefore important to ensure that the hydraulic associated with hydraulics, electricity and machinery...
Page 29: Parts
PARTS NTRODUCTION All parts are illustrated in "exploded views" which show the individual parts in their normal relationship to each other. Reference numbers are used in the illustrations. These numbers correspond to those in the "Reference Number" (REF) column, and are followed by the description and quantity required. Right Hand and Left Hand are determined by those seen by the operator standing behind the equipment.
Page 30: Debris Blower -Belt Drive System
PARTS –B EBRIS LOWER RIVE YSTEM OM 0401-A...
Page 31 PARTS – B EBRIS LOWER RIVE ESCRIPTION CCW impeller 5RD669549 Rear bearing support 5RD669606 Hydraulic Motor (incl. Check Valve) 5RD3910088 Tension guide 5RD669576 Spacer ring - Upper shaft 5RD669571 Bushing - Tensioner 5RD669572 Key 5/16" x 5/16" x 1 3/4" 5RD661166 Driven shaft 1 3/8"...
Page 32: Debris Blower - Housing
PARTS – H EBRIS LOWER OUSING ESCRIPTION Housing 5RD669547 Belt shield 5RD669556 Lateral bracket 5RD669573 Carriage bolt ø3/8"NC x 3/4" Gr.5 PTD 5RD0300007 Carriage bolt ø1/2"NC x 1 3/4" Gr.5 PTD 5RD0300025 Serrated flange nut ø3/8"NC PTD 5RD0900035 Nylon insert locknut 1/2"NC, PTD 5RD1000011 Lockwasher 1/2", PTD 5RD1200006...
Page 33: Debris Blower - Impeller Housing
PARTS – I EBRIS LOWER MPELLER OUSING ESCRIPTION Impeller housing 5RD669548 Intake cover 5RD669550 Orientation deflector 5RD669553 Angling arm 5RD669554 Cotter pin 3/16" x 1 1/4" 5RD1500012 Bolt serrated flange 3/8"NC x 3/4" Gr.5 PTD 5RD0200066 Bolt hex. 1/4"NC x 1" Gr.5 PTD 5RD0100004 Flat washer 1/4"...
Page 34: Debris Blower - Hitch And Wheels
PARTS – H EBRIS LOWER ITCH AND HEELS ESCRIPTION Universal rear Support 5RD669579 Wheels support 5RD669555 Welded Universal Hitch 5RD669148 Spacer 1.015" ID x 1" lg. 5RD661119 Wheel bushing 5RD669560 Wheel and rim 5RD660658 Upper Hitch 5RD669583 Bolt hex. 3/4"NC x 3 3/4" Gr.5 PTD 5RD0100123 Lockwasher 3/4", PTD 5RD1200008...
Page 35: Hydraulic Components
PARTS YDRAULIC OMPONENTS ESCRIPTION Hydraulic Motor 127 c.c. without relief valve, 1 1/4"shaft with check valve 5RD3910088 and inner drain - Chech Valve (incl. in 5RD3910088) 5RD3910089 5RD669154 Plastic Guard for hoses, black Elbow 45°-1 1/16" JIC m. X 7/8" ORB m. 5RD2600166 5RD661294 Quick Coupler 3/4NPT, female...
Page 36: Hydraulic Motor - 5Rd3910088
PARTS - 5RD3910088 YDRAULIC OTOR OM 0401-A...
Page 37 PARTS - 5RD3910088 YDRAULIC OTOR ESCRIPTION Seal Kit (Includes #1 to 11) 5RD3900042 Dust seal ----- Retaining ring ----- Backup shim ----- High pressure seal ----- Backup shim ----- Teflon backup seal ----- Shaft seal ----- Body seal ----- Collector seal ----- O-Ring seal -----...
Page 38: Cooling Unit - 5Rdf0036 (Option)
PARTS OPTION – 5RDF0036 ( OOLING ESCRIPTION Oil cooler with relief valve and 12V fan 5RD669585 - Bolts and seal kit 5RD3900475 (incl.in 5RD669585) - Hydraulic plug kit 5RD3900476 (incl.in 5RD669585) - Relief valve 25 PSI kit 5RD3900477 (incl.in 5RD669585) - Fan 12V ass.
Page 39: Torque Specification Table
TORQUE SPECIFICATION TABLE GENERAL SPECIFICATION TABLE Use the following torques when special torques are not given NOTE: These values apply to fasteners as received from supplier, dry, or when lubricated with normal engine oil. They do not apply if special graphited or moly sidulphide greases or other extreme pressure lubricants are used. This applies to both UNF and UNC threads. BOLT HEAD IDENTIFICATION MARKS AS PER GRADE NOTE: MANUFACTURING...
Page 40 TORQUE SPECIFICATION TABLE TORQUE SPECIFICATION TABLE FOR HYDRAULIC FITTINGS Use the following torques when a specific torque is not given. Note: These values apply to fittings when dry. These values do not apply if lubricants are used.. SIZE OF FITTINGS TORQUE SIZE ( JIC ) - INCHES foot-pounds...
Page 41: Torque Specification Table
TORQUE SPECIFICATION TABLE SIZE ( NPT ) - INCHES Torque FFT 1/8"- 27 2.0 - 3.0 1/4"- 18 2.0 - 3.0 3/8"- 18 2.0 - 3.0 1/2"- 14 2.0 - 3.0 3/4"- 16 2.0 - 3.0 1"- 11 1/2" 1.5 - 2.5 1 1/4"- 11 1/2"...