Golden PATRIOT GR575 Service Manual
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Golden PATRIOT GR575 Service Manual

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See also: Owner's Manual
Patriot
Service Guide
Model GR575
This Service Guide contains:
Troubleshooting
Replacement Instructions
Illustrated Parts Breakdown

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Summary of Contents for Golden PATRIOT GR575

  • Page 1 Patriot Service Guide Model GR575 This Service Guide contains: Troubleshooting Replacement Instructions Illustrated Parts Breakdown...
  • Page 2 Patriot _SG_REVA_050714...

  • Page 3: Table Of Contents

    Patriot _SG_REVA_050714 Table of Contents Nomenclature and Contact Information…………………………………………………………………..3 ABOUT THIS SERVICE GUIDE......................4 GR575 Components..........................4-7 S-Drive Wiring Diagram..……………………………………………………………………………...8 S-Drive tiller Interface Socket Details (Connector CN7)................8 Patriot Wiring Diagram..........................9 SCENARIO 1: Turn the Key to the On Position and No Power...............10 SCENARIO 2: Batteries will not Charge...........…...........11 BEEP CODES.............................12-14 BEEP CODE #2 - Low Battery Voltage....................12...

  • Page 4: Nomenclature And Contact Information

    5 – Headlights 11 – Drive Wheel 17 – Tiller Adjustment Lever 6 – Front Bumper 12 – Rear Bumper Figure 1. Patriot (Model GR575 Contact Information Golden Technologies 401 Bridge Street Old Forge, PA 18518 Toll-free: 800-624-6374 Fax: 800-628-5165 Email: parts@goldentech.com...

  • Page 5: About This Service Guide

    _SG_REVA_050714 ABOUT THIS SERVICE GUIDE This service guide provides you with the information necessary to repair the Golden Technologies Patriot scooter. There are two parts to the service guide: Troubleshooting and Component Replacement. The Troubleshooting section will assist you in finding the source of the problem. The Component Replacement section contains step-by-step replacement instructions for key components.
  • Page 6 Patriot _SG_REVA_050714 Failure Signs: Scooter will not operate or stops operating abruptly. Batteries will not charge, but charger is working properly. Beep Codes #2 and #3. Tests: Check for corrosion and/or loose hardware. Check for 12VDC out of each battery harness. Check battery harness(es) connections for continuity.
  • Page 7 Patriot _SG_REVA_050714 Component: Motor Location: Rear section of scooter on transaxle. Function: Drives the scooter. Connections: Controller Failure Signs: Scooter runs slowly or not at all. Tests: Test for internal resistance in motor. Test motor wires for continuity. See Beep Code #8. Expected readings: Internal resistance is less than 50 ohms but not shorted.
  • Page 8 Patriot _SG_REVA_050714 Component: Speed Pot Location: Dash Function: The speed potentiometer (pot) uses variable resistance to control the top speed of the scooter. Connections: Dashboard and Main Harness Failure Signs: Speed will not vary when knob is turned. Tests: See Beep Code #7 Expected readings: Depends on speed pot position.

  • Page 9: S-Drive Wiring Diagram

    Patriot _SG_REVA_050714 TYPICAL S-DRIVE WIRING DIAGRAM S-DRIVE TILLER INTERFACE SOCKET DETAILS PIN NUMBER DESCRIPTION WIRE COLOR Throttle Wiper Yellow Throttle High Reference Orange Audible Alarm Purple Slow/Fast Switch Yellow On/Off Switch White Inhibit 2 Throttle Low Reference Blue Speed Limiting Potentiometer Gray Status Indicator Green...

  • Page 10: Patriot Wiring Diagram

    Patriot _SG_REVA_050714 PATRIOT WIRING DIAGRAM...

  • Page 11: Scenario 1: Turn The Key To The On Position And No Power

    Patriot _SG_REVA_050714 Scenario 1: Turn the Key to the On Position and No Power Put the key into the key switch and turn to the on position. There is no power to the control panel. The horn does not work, the lights do not work, and the battery condition meter does not work. Battery voltage travels from the batteries, through the controller and the key switch.

  • Page 12: Scenario 2: Batteries Will Not Charge

    Patriot _SG_REVA_050714 Scenario 2: Batteries Will Not Charge Most battery chargers need to "see" least 16VDC at the charger port. Otherwise, they may not send a charging current to the batteries. This test will ensure that the battery voltage is making it to the charger port. You will need to check battery voltage at the batteries, at the controller, out of the controller, and at the charger port.

  • Page 13: Beep Codes

    Patriot _SG_REVA_050714 BEEP CODES The S-Drive controller uses audible beeps to indicate the status of the system. When the controller notices that there is a malfunction in the system, it will beep a code when the power is on. The signal will be a set of fast beeps lasting two seconds.

  • Page 14: Beep Code #6 - Throttle Trip (Out Of Neutral)

    Patriot _SG_REVA_050714 • Shorted or open? – Replace the motor/brake assembly. BEEP CODE #6 – THROTTLE TRIP (OUT OF NEUTRAL) A throttle trip is indicated. Make sure the paddle is in the neutral position before switching on the scooter. 1) Turn the key to the off position. 2) Make sure that the paddle pot is not obstructed and it can return to the neutral (center) position.

  • Page 15: Beep Code #8 - Motor Disconnected

    Patriot _SG_REVA_050714 BEEP CODE #8 - MOTOR DISCONNECTED Check the position of the freewheel switch. (Key must be turned off and back on to clear the fault code). The motor has a bad connection. Check all the connections and leads between the motor and the S-drive. 1) Remove the seat.

  • Page 16: Component Replacement Instructions

    Patriot _SG_REVA_050714 Component Replacement Instructions CONTROLLER REPLACEMENT To replace the controller: 1) Place the freewheel lever in the engaged position. 2) Remove the key from the key switch. 2) Remove the seat. 3) Remove the four screws fastening the battery cover. 4) Unplug the connectors from the controller.

  • Page 17: Drive Wheel

    Patriot _SG_REVA_050714 DRIVE WHEEL REPLACEMENT To replace the drive wheel: 1) Place the freewheel lever in the engaged position. 2) Remove the key from the key switch. 3) Place a support under the scooter frame to raise the drive wheel. 4) Remove the center cap.

  • Page 18: Key Switch, High/Low Switch, And Motor Brushes

    Patriot _SG_REVA_050714 KEY SWITCH & HIGH/LOW SWITCH REPLACEMENT To replace either switch: 1) Perform steps 1-7 of the dash replacement instructions on page 16. 2) Remove the (6) Phillips screws at the backside of the front tiller cover to access the switches. See figure 8. 3) Replace the switch(es) and assemble in reverse order.

  • Page 19: Motor/Brake Assembly

    Patriot _SG_REVA_050714 MOTOR/BRAKE REPLACEMENT To replace the motor/brake assembly: 1) Place the freewheel lever in the engaged position. 2) Remove the key from the key switch. 3) Remove the seat. 4) Remove the battery cover. (Optional: removal of the batteries will reduce the weight.) 5) Disconnect the motor and brake connections at the controller.

  • Page 20: Transaxle

    Patriot _SG_REVA_050714 Hand Brake Cable Hand Brake Assembly Place support here. Drum Transaxle Axle Key Figure 13. Drum Brake (Rear Section) Bolts (8mm) Drum Axle Key Hand Brake Axle Key Transaxle U - Bracket Figure 14. Scooter (Rear Section)

  • Page 21: Batteries

    Patriot _SG_REVA_050714 BATTERIES To replace the batteries: 1) Place the freewheel lever in the engaged position. 2) Remove the key from the key switch. 3) Remove the seat. 4) Remove the battery cover, by removing the four screws located at the top of the cover. 5) Unplug each battery harness from the scooter.

  • Page 22: Shrouds

    Patriot _SG_REVA_050714 SHROUDS To replace the center floor shroud: 1) Perform steps 1-7 of the battery replacement instructions on page 20. 2) Disconnect the power harness from the controller. 3) Remove the (4) Phillips screws inside the battery compartment from the front panel. See figure 16. Screws Screws Figure 16.

  • Page 23: Shrouds

    Patriot _SG_REVA_050714 Tiller Boot Tiller Bolt Cable Anchor Front Shroud Main Harness Figure 20. Removing Center Floor Shroud Figure 21. Tiller Removal To replace the front shrouds: 1) Perform steps 1-9 of the center floor shroud replacement instructions above. 2) Remove the (10) Phillips screws in the rear tiller cover. See figure 5 on page 16. 3) Unplug P1, P2, and P3 from the dashboard, the speed pot and handbrake from the main harness.
  • Page 24 Patriot _SG_REVA_050714 Screws Figure 23. Side Panel Removal (Right-side) Figure 24. Shock Bolt Removal 3) Remove the 4 Phillips screws connecting the side battery compartment panels to the rear panel. There are 2 screws on each side, a top and a bottom screw. See figure 23. Note: It maybe necessary to maneuver the panels to gain access to the screws with your screwdriver.

  • Page 25: Appendix A - How To Use A Voltmeter

    Patriot _SG_REVA_050714 APPENDIX A - HOW TO USE A VOLTMETER Step 1 Plug the probes into the meter. Red goes to the positive (+) and black to the negative (-). Step 2 Turn the selector dial or switch to the type of measurement you want. To measure direct current - a battery, for example - use DCV.

  • Page 26: Appendix B - How To Use An Ohm Meter

    Patriot _SG_REVA_050714 APPENDIX B - HOW TO USE AN OHM METER Ohm’s law breaks down into the basic equation: Voltage = Current x Resistance. Current is generally measured in amps, and resistance in ohms. Testing the resistance on an electrical circuit in your home or car can help you diagnose problems with that circuit.

  • Page 27: Appendix C - Wiring Diagrams

    Patriot _SG_REVA_050714 APPENDIX C - WIRING DIAGRAMS Power Wiring...
  • Page 28 Patriot _SG_REVA_050714...
  • Page 29 Patriot _SG_REVA_050714...

  • Page 30: Illustrated Parts Breakdown

    Patriot _SG_REVA_050714 ILLUSTRATED PARTS BREAKDOWN PATRIOT MODEL GR575...
  • Page 31 Patriot _SG_REVA_050714 GR575 Complete Vehicle (SF06E112) ITEM PART NO. DESCRIPTION QTY. SF06P543 Logo, Front PVC SF06E113 Vehicle, Complete Assembly SF06P542 Label, Back Cover PVC...
  • Page 32 Patriot _SG_REVA_050714 Complete Vehicle Assembly (SF06E113) ITEM PART NO. DESCRIPTION QTY. SE06A108 Basket Assembly SF06E114 Tiller Assembly MBB-575D-FLMAT Rubber Floor Mats for GR575 (SF06P530) SF03P555 Label, Right-side Paddle PVC SF03P556 Label, Left-side Paddle PVC SF06P532 Label, Maximum Load Capacity 32*25 PVC SF06P544 Label, Serial Number SF03A502...
  • Page 33 Patriot _SG_REVA_050714 Tiller Assembly (SF06E114) ITEM PART NO. DESCRIPTION QTY. Front Tiller Cover complete with lights and decal for MBB-575D-FTC GR575 (SF06E504) 3110903112 Screw, Phillips Pan Head Self-Tapping ST3.5*16L 3000404011 Washer, Ø4*Ø9*0.8 3003700010 Mirror, Left-side Rear View M8 SF03E201 Tiller, Delta Handle SF03A602 Handbrake, Assembly SF06E503...
  • Page 34 Patriot _SG_REVA_050714 ITEM PART NO. DESCRIPTION QTY. SE06P512 Tiller, Rubber Boot 3111704012 Screw, Phillips Self-Tapping with Washer ST4.2*13L SE1P209A Sleeve, Brass 3111704041 Screw, Phillips Self-Tapping with Washer ST4.8*13L SE1P222A Clamp, Cable PA66 3110308089 Screw, Hexagon Socket Head Cap M8*25L 3003108012 Washer, Spring Ø8 300408012 Washer, Ø8.4*Ø16*1.6...
  • Page 35 Patriot _SG_REVA_050714 Vehicle Body Shroud Assembly (SF06E115) ITEM PART NO. DESCRIPTION QTY. 3000404042 Washer, Ø4.3*Ø8*0.5 3110308099 Screw, Hexagon Socket Head Cap M8*20L SF06E505 Shroud, Front Cover Assembly 3110604122 Screw, Cross Recessed Pan Head M4*35L MBB-575D-RDECK Red Deck for GR575 (SF03P513) MBB-575D-ODECK Orange Deck for GR575 (SF03P513) 3110903112...
  • Page 36 Patriot _SG_REVA_050714 Complete Body Assembly (SF06E116) ITEM PART NO. DESCRIPTION QTY. 3111706111 Screw, Perforated Pan Head M6*10L 3000406081 Washer, Ø6.4*Ø12*0.8 3100106011 Nut, Hex M6 3001305020 Key, Flat 5*20 3100308012 Nut, Nylon M* SF06E106 Frame, Rear Assembly SF03P228 Spacer, Rear Axle Q235 SE1P227A Screw, Large Flat Head Socket M8*47L SF06E202...
  • Page 37 Patriot _SG_REVA_050714 Front Frame Assembly (SF06E117) ITEM PART NO. DESCRIPTION QTY. MBB-575D-SRAIL Side Rail, Left/Right with mounting hardware for GR575 3110308049 Screw, Hexagon Socket Head Cap M8*45L SF03P148 Bracket, Rear Top 1 Q235 MBB-575D-SHOCK-RR Rear Shock Absorber (SF03A115) 3100108012 Nut, Hex M8 SF03A113 Buffer, Plastic Head Ø18-M8*43 SF03P149...
  • Page 38 Patriot _SG_REVA_050714 ITEM PART NO. DESCRIPTION QTY. 3090432030 Bracket, Upper Bearing 3090432040 Ring, Bearing 3090432050 Cup, Bearing Ø32.5 MBB-575D-SHOCK-FR Front Shock Absorber (SF03A114) 3110408101 Bolt, Hex M8*50L SF03A205 Suspension, Arm Set SA2P420A Plug, Square Tube -2 25*2.0 PP MBB-575D-BMP-FR Front Bumper for GR575 including hardware 3003108012 Washer, Spring Ø8 3000408012...
  • Page 39 Patriot _SG_REVA_050714 Complete Front Wheel Assembly 13x4 for GR575 (SF06E201) ITEM PART NO. DESCRIPTION QTY. 3001438012 Snap Ring, C-shaped (outer) Ø38 SF06E511 13” Wheel Cover 3111W3011 Nut, Hex 5/16”-24UNF 3003108011 Washer, Spring Ø8 3000408011 Washer, Ø8.4*Ø16*1.6 3100306012 Nut, Nylon M6 3000406012 Washer, Ø6*Ø12*1.6 SF03P230 Rim, 13”...
  • Page 40 Patriot _SG_REVA_050714 Complete Rear Wheel Assembly 13x5 for GR575 (SF06E202) ITEM PART NO. DESCRIPTION QTY. 3001438012 Snap Ring, C-shaped (outer) Ø38 SF06E511 13” Wheel Cover 3111W3011 Nut, Hex 5/16”-24UNF 3003108011 Washer, Spring Ø8 3000408011 Washer, Ø8.4*Ø16*1.6 3100306012 Nut, Nylon M6 3000406012 Washer, Ø6*Ø12*1.6 SF03P231 Rim, 13”...
  • Page 41 Patriot _SG_REVA_050714 Rear Frame Assembly (SF06E106) ITEM PART NO. DESCRIPTION QTY. 3110308159 Bolt, Hexagon Head M8*55L SF03P150 Bracket, Transaxle Top-side Q235 SF03A104 Frame, Rear Assembly SF03A109 Bracket, Transaxle Bottom Right-side MBB-575D-BMP-RR Rear Bumper with mounting hardware for GR575 (SF06A105) 3110308049 Bolt, Hexagon Head M8*45L 3110308089 Screw, Hexagon Socket Head Cap M8*25L...
  • Page 42 Patriot _SG_REVA_050714 Front Bumper for GR575 including hardware (MBB-575D-BMP-FR) (SF06E107) ITEM PART NO. DESCRIPTION QTY. SF06A106 Bumper, Front Assembly SF06P518 Grill, Front Lower PP WE03P512 Plug, Ø38 Pipe PP 3110903071 Screw, Phillips Pan Head Self-Tapping ST3.5*14L 3000404031 Washer, Ø4*Ø8*0.8 Side Rail, Left/Right with mounting hardware for GR575 (MBB-575d-SRAIL) (SF06E108) ITEM PART NO.
  • Page 43 Patriot _SG_REVA_050714 Rear Light Cover Assembly（SF06E501） ITEM PART NO. DESCRIPTION QTY. SF06P502 Cover, Taillights PP SF06P504 Shade, Rear Left-side PMMA SF06P503 Shade, Rear Right-side PMMA SF06P523 Light, Reflective Rear Left-side Housing ABS SF06P522 Light, Reflective Rear Right-side Housing ABS 3110902011 Screw, Phillips Pan Head Self-Tapping ST2.6*10L...
  • Page 44 Patriot _SG_REVA_050714 Rear Tiller Cover Complete with cup holders and horn for GR575 (MBB-575D-RTC) (SF06E502) ITEM PART NO. DESCRIPTION QTY. 3110903111 Screw, Phillips Pan Head Self-Tapping SF03A605 Horn Assembly 3100103012 Nut, Hex M3 SF03P505 Bottle Holder, Right-side Removable PP SF03A618 Receptacle, Charger Cord Port 3111003012 Screw, Phillips Head M3*12L...
  • Page 45 Patriot _SG_REVA_050714 Complete Dash for GR575 (MBB-575D-DASH) (SF06E503） ITEM PART NO. DESCRIPTION QTY. SF06P540 Label, Operation 1 PVC SF06P541 Label, Operation 2 PVC SF06P520 Cap, Waterproof Plastic Switch Cover SE06P511 Knob, Speed Control PCABS SB3P608A Bracket, Battery Gauge 3050400040 Gauge, Battery (Round) CK-36 3110704021 Screw, Large Flat Head Phillips M4*6L SF03A626 Cable, Upper and Lower Panel Adapter...
  • Page 46 Patriot _SG_REVA_050714 Front Tiller Cover complete with lights and decal for GR575 (MBB-575D-FTC) (SF06E504） ITEM PART NO. DESCRIPTION QTY. SF06P513 Shroud, Front Tiller Cover ABS SF06P514 Lens, Front right-side Turn Signal PMMA SF03A613 Turn Signal, Front (Right) SF06P516 Shade, Front Right-side Turn Signal ABS 3110903031 Screw, Phillips Pan Head Self-Tapping ST3.5*12L 3100304012...
  • Page 47 Patriot _SG_REVA_050714 Front Shroud Assembly（SF06E505） ITEM PART NO. DESCRIPTION QTY. SF03A603 Headlight Assembly W5W-24VDC SF06P507 Grill, Front Cover ABS 3110902031 Screw, Phillips Pan Head Self-Tapping ST2.9*10L SF06P509 Cover, Right-side Front Head Light PMMA SF06P511 Holder, Front Right-side ABS 3110903031 Screw, Phillips Pan Head Self-Tapping ST3.5*12L SF03P123 Bracket, Front Shroud 3000404012...
  • Page 48 Patriot _SG_REVA_050714 Rear Shroud Cover - RED (MBB-575D-CVR-RSR) (SF06E506) Rear Shroud Cover - ORANGE (MBB-575D-CVR-RSO) (SF06E506) ITEM PART NO. DESCRIPTION QTY. SF06P501 Shroud, Rear ABS SF03P358 Barrier, Motor Noise (Cotton) 13" Wheel Cover Assembly（SF06E511) ITEM PART NO. DESCRIPTION QTY. SF03P524 Cover, 13"...
  • Page 49 Patriot _SG_REVA_050714 Seat Assembly（SF06E401) ITEM PART NO. DESCRIPTION QTY. WS36E104 20" x 20" x 21" Seat (Adjustable Depth) 3110108122 Screw, Large Flat Head Socket M8*16L 3000408031 Washer, Ø8.4*Ø16*1.5 WS36A103 Receiver, 20" Arm Tube WE03A502 Screw, Thumb Wheel 15 M8*15 WC9E403C Armrest, Left-side Assembly SF03E402 Armrest, Right-side Assembly WE03E406...

  • Page 50: Dashboard And Hand Brake

    Patriot _SG_REVA_050714 Hand Brake Speed Pot P4 – Status LED Hazard Switch Light Switch P3 - Horn Throttle Pot Turn Signal Switch Turn Signal Switch Paddle Paddle Horn Horn Dashboard (Underside) Note: P5 and P6 are internal connections only. Hand Brake Switch Hand Brake Handbrake...

  • Page 51: Wiring Diagram

    Patriot _SG_REVA_050714 Wiring Diagram...
  • Page 52 Patriot _SG_REVA_050714 Golden Technologies 401 Bridge Street Old Forge, PA 18518 www.goldentech.com PATRIOT_SG_REVA_050714...

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