Koch Ultravac 250 Owner's Manual

Koch Ultravac 250 Owner's Manual

Vacuum chamber packaging machine

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Ultravac
250
®
Vacuum Chamber Packaging Machine
860108 Revision Q
Date 01/2009

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Table of Contents
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Summary of Contents for Koch Ultravac 250

  • Page 1 Ultravac ® Vacuum Chamber Packaging Machine 860108 Revision Q Date 01/2009...
  • Page 2: Table Of Contents

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com TABLE OF CONTENTS SCHEMATICS General ..........III Designation and Function of Controls..5.1 Specifications ........IV 110 Volt, Single Phase ......5.2 SAFETY 220 Volt, Single Phase ......5.3 Personal Safety ........1.1 110 Volt, Double Seal Bar ....5.4 Food Safety ........1.2 220 Volt, Double Seal Bar ....
  • Page 3: Specifications

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Specifications Figure 0.1 Length (A): 483mm (19-in.) Width (B): 625mm (24.625-in.) Maximum Height (C): 826mm (32.5-in.) Working Height (D): 365mm (14.375-in.) Seal Bar Length: 406mm (16-in.) Chamber Length (E): 505mm (19.875-in.) Chamber Width (F): 422mm (16.625-in.) Chamber Height (G):...
  • Page 4: Safety

    The procedures and guidelines herein must be followed precisely to avoid problems that can result in property damage, personal injury, or death. If you have any questions related to this information, please contact Koch Equipment Services Inc. at (800) 777-5624. DANGER Hazardous voltage.
  • Page 5: Food Safety

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Food Safety Food Packaging While this machine is often used for food packaging and vacuum cooking, there are inherent risks associated with this packaging technique that could cause serious illness or death to the consumer of the food product. If you are using this machine for a food application, you must consult with a reputable food technologist or specialist in vacuum/ modified atmosphere packaging (M.A.P.) to review the safety of your application.
  • Page 6: Startup Unpacking

    Check with a qualified electrician or Koch Equipment Services Inc. technician if the grounding instructions are not completely understood, or if there is doubt as to whether the unit is properly grounded. Do not modify the plug provided with the unit –...
  • Page 7: Vacuum Pump

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Grounding Instructions For 220 Volt Units This unit is for use on a nominal circuit having a rating more than 110V; or is rated more than 15 amps and used on a nominal 110V circuit, and has a factory equipped grounding plug.
  • Page 8: Gas Flush Connection

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Gas Flush Connection The owner must supply a suitable regulator with a range of 0 to 60 p.s.i. We recommend using food-grade flexible hose with a 1/4-in. I.D. and a maximum length of 15-ft. Maximum regulator pressure is 15 p.s.i.
  • Page 9: Operation

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com OPERATION Placement of Product For best sealing results, it is important to: • Check the pump oil level daily. • Select a pouch that fits the product. • Carefully load the product into the pouch. •...
  • Page 10: Operation With Analog Control Panel

    Seal impulse is the length of time the seal bar is turned on and can range from 0 to 2 seconds. The impulse time is controlled by the Seal Potentiometer. Koch Equipment recommends an initial setting of “6” on the potentiometer. This setting will vary according to the thickness of the pouch.
  • Page 11: Operation With Digital Control Panel

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Operation with Digital Control Panel The digital control panel allows the user more options than the standard control panel. The embedded microprocessor controls each sequence of the packaging operation. Settings for the vacuum, gas, and sealing are entered as parameters through the keypad.
  • Page 12: Operator Menu On Digital Panel

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Operator Menu on Digital Panel NOTE: if the supervisor has set security on, these settings cannot be changed. This is the Main Menu screen. When the machine starts up, the last program that was PROGRAM run will be the current program shown in the window.
  • Page 13 MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Operator Menu on Digital Panel (continued) If the machine is equipped with the gas option, it can be turned on or off by pressing PROGRAM the UP or DOWN arrow keys. GAS: YES Press the MENU key.
  • Page 14: Selecting A New Program

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Selecting a New Program From the Main Menu, use the UP and DOWN Arrow Keys to select a new program. PROGRAM Press the UP Arrow to switch to program 2 RUNNING PROG: 1 (or any of the ten programs.) New parameters may be set for vacuum, seal time and gas for program 2 (following...
  • Page 15: Sealing With Air-Assist

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Sealing with Air-Assist All machines are equipped with regulators for air-assisted sealing. Set the air pressure regulator to 20 p.s.i. increasing to a maximum of 40 p.s.i. While a good seal can be obtained without air-assist, use air-assist when: •...
  • Page 16 MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com THIS PAGE LEFT BLANK INTENTIONALLY. 8 6 0 1 0 8 • Q O P E R A T I O N • P A G E 3 . 8...
  • Page 17: Maintenance

    E-MAIL: info@kochequipment.com MAINTENANCE Prior to Cleaning Every environment and application is different; therefore, Koch Equipment LLC cannot provide cleaning instructions to guarantee microbiological sanitation. Koch Equipment requests that the owner of this machine consult with sanitation experts to review the...
  • Page 18: Vacuum Pump Maintenance

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Vacuum Pump Maintenance Consult the pump manufacturer’s manual provided with the machine for detailed information. Seal Bar Maintenance The following illustrations show replacement of the seal elements for the seal bars. Step 1.
  • Page 19: Reading The Indicators

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Reading the Indicators If your machine is controlled by a digital control module (with touch pad), this design to aids in troubleshooting. The digital panel has indicator lights mounted on the front below the ON/OFF switch.
  • Page 20: Troubleshooting

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Troubleshooting Problem Indications Remedy Machine will not start Green power “ON” light not Make sure that the power lit when switch is turned on requirements match those given on the nameplate. Also, check fuse F-2;...
  • Page 21 MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Troubleshooting Problem Indications Remedy Improper or no Seal bladder light on control Check to make sure that the sealing module is lit, but the seal bar regulator knob is turned fully does not go up clockwise or, if air-assist is used, set to the recommended pressure...
  • Page 22: Supervisor Menu On Digital Panel

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Supervisor Menu on Digital Panel Untrained personnel should not alter any setting in the supervisor menu. This is the Main Menu screen. When the machine PROGRAM starts up, the last program that was run will be the RUNNING PROG: 1 current program shown in the window.
  • Page 23 MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Supervisor Menu on Digital Panel PULSE VAC allows for a more controlled vacuuming process. Rather than simply PROGRAM opening the vacuum valve for a continuous vacuum, the valve is opened and closed PULSE VAC: YES repeatedly until the chamber reaches the set vacuum level.
  • Page 24 MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Supervisor Menu on Digital Panel PULSE VENT allows for a more controlled venting process. Rather than simply opening PROGRAM up the valve for a continuous vent the valve is opened and closed repeatedly until the PULSE VENT: YES chamber vents back to atmosphere pressure.
  • Page 25 MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Supervisor Menu on Digital Panel PULSE VENT allows for a more controlled venting process. Rather than simply opening PROGRAM up the valve for a continuous vent, the valve is opened and closed repeatedly until the PULSE VENT: YES chamber vents back to atmosphere pressure.
  • Page 26 MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Supervisor Menu on Digital Panel If the machine is equipped with the loop option, this is the number of vacuum/gas PROGRAM cycles the control will perform prior to the seal and vent. The range is 1 to 5 cycles. The LOOP #: 1 default is 1.
  • Page 27: Opening Chamber Machine

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Opening Chamber Machine 1. Turn the power switch to the “OFF” position and disconnect the power cord from the wall receptacle. DANGER Hazardous voltage. Disconnect and lockout power before servicing machine or cleaning. Do not remove panels unless power has been disconnected and locked out at risk of electric shock hazard.
  • Page 28: Replacing Power Cord

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Replacing Power Cord 1. Turn the power switch to the “OFF” position and disconnect the power cord from the wall receptacle. DANGER Hazardous voltage. Disconnect and lockout power before servicing machine or cleaning. Do not remove panels unless power has been disconnected and locked out at risk of electric shock hazard.
  • Page 29: Maintenance Log

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Maintenance Log A maintenance log is a journal of all maintenance performed. Each entry includes a date, maintenance performed (details about the type of work done), and technician (who performed the maintenance). The maintenance log is also a place where a schedule is kept for further maintenance.
  • Page 30: Schematics

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com SCHEMATICS Designation and Function of Controls The following designations are found on the Electrical Diagrams: Limit Switches: LS-1 Chamber Cycle Start Switch Contactors and Relays: Vacuum Pump Contactor (for 220 VAC) Seal Impulse Contactor (for double seal bar) Overloads and Fusing: OL-1...
  • Page 31: Volt, Single Phase

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com 110 Volt, Single Phase Analog/Digital Control Panel MASTER CONTROL CIRCUITBOARD CHASSIS GROUND LS-1 SWITCH THERMAL OL-1 SOL-1 SOL-2 SOL-3 VACUUM PUMP VENT SEAL VALVE VALVE VALVE SOLENOID SOLENOID SOLENOID 110V 110V SEAL TRANSFORMER LINE...
  • Page 32: Volt, Single Phase

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com 220 Volt, Single Phase Analog/Digital Control Panel MASTER CONTROL CIRCUITBOARD CHASSIS GROUND OL-1 LS-1 SWITCH VACUUM PUMP SOL-1 SOL-2 SOL-3 VENT SEAL VALVE VALVE VALVE SOLENOID SOLENOID SOLENOID 220V 220V SEAL TRANSFORMER LINE 220 V...
  • Page 33: Volt, Double Seal Bar

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com 110 Volt, Double Seal Bar Analog/Digital Control Panel MASTER CONTROL CIRCUITBOARD CHASSIS GROUND LS-1 SOL-1 SOL-2 SOL-3 SWITCH VENT SEAL SEAL VALVE VALVE VALVE IMPULSE SOLENOID SOLENOID SOLENOID CONTACTOR THERMAL OL-1 VACUUM PUMP LINE 110 V...
  • Page 34: Volt, Double Seal Bar

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com 220 Volt, Double Seal Bar Analog/Digital Control Panel MASTER CONTROL CIRCUITBOARD CHASSIS GROUND OL-1 LS-1 SWITCH SOL-1 SOL-2 SOL-3 VENT SEAL SEAL VALVE VALVE VALVE IMPULSE SOLENOID SOLENOID SOLENOID CONTACTOR VACUUM PUMP LINE 220V 220V...
  • Page 35: Non-Gas Flush Pneumatic Diagram

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Non-Gas Flush Pneumatic Diagram VACUUM PORT SEAL BAR SOL-2 SEAL VACUUM GAUGE ATMOSPHERE OPTIONAL COMPRESSED AIR INLET (OPTIONAL) SOL-1 VENT ATMOSPHERE VACUUM PUMP INLET 8 6 0 1 0 8 • Q S C H E M A T I C S •...
  • Page 36: Gas Flush Pneumatic Diagram

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Gas Flush Pneumatic Diagram VACUUM PORT SEAL BAR GAS NOZZLE SOL-2 SEAL VACUUM GAUGE ATMOSPHERE QUICK SOL-3 EXHAUST GAS INLET SOL-1 VENT ATMOSPHERE VACUUM PUMP INLET 8 6 0 1 0 8 • Q S C H E M A T I C S •...
  • Page 37: Parts

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com PARTS Recommended Spare Parts Koch Qty. Description Part No. 4 ea 860034 Seal Bar Element 4 ft 860035 Seal Bar Cut Wire 10 ft 840170 Teflon Tape ® 7 ft 860220...
  • Page 38: Pump And Chassis

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Pump and Chassis Parts List Item Koch Description Part No. 860242 Pump Chassis 860770 Skirt 860742 Chassis Foot 860989 Purse Lock Standoff 900023 Vacuum Pump, 110VAC, 60 Hz, Single Phase 900022...
  • Page 39 MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Pump and Chassis Diagram 8 6 0 1 0 8 • Q P A R T S • P A G E 6 . 3...
  • Page 40: Seal Bar

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Seal Bar Parts List Item Koch Description Part No. 861031 Seal Bar Assembly 861022 Seal Bladder Assembly 860074 Seal Bar Standoff 860973 Fiberglass Insulator Strip 860034 Sealing Element 860035 Cutting Wire (optional)
  • Page 41 MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Seal Bar Diagram 8 6 0 1 0 8 • Q P A R T S • P A G E 6 . 5...
  • Page 42: Lid And Hinge System

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Lid and Hinge System Parts List Item Koch Description Part No. 860004 860220 Lid Gasket 846008 Double-Sided Foam Tape 860968 Channel for Backup Strip 860950 Seal Bar Backup Strip 860019 Hinge Block Assembly...
  • Page 43 MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Lid and Hinge System Diagram 8 6 0 1 0 8 • Q P A R T S • P A G E 6 . 7...
  • Page 44: Gas Flush Components

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Gas Flush Components Parts List Item Koch Description Part No. 861162 Gas Valve [SOL-3], two-way, Normally Closed, 110VAC 860171 Gas Valve [SOL-3], two-way, Normally Closed, 220VAC 860123 Bracket 866273 Fitting, Aluminum Elbow...
  • Page 45 MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Gas Flush Components Diagram 8 6 0 1 0 8 • Q P A R T S • P A G E 6 . 9...
  • Page 46: Analog Control Panel

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Analog Control Panel Parts List Item Koch Description Part No. 860930 Front Panel 860315 Knob, Potentiometer Black 860302 Cap, Potentiometer Knob Blub 860301 Cap, Potentiometer Knob Red 860832 Gauge, 2-in. Vacuum...
  • Page 47 MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Analog Control Panel Diagram 8 6 0 1 0 8 • Q P A R T S • P A G E 6 . 1 1...
  • Page 48: Digital Control Panel

    TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Digital Control Panel Parts List and Diagram Item Koch Description Part No. 861114 Digital Panel, 110 Volt (for 110 volt machines) 861127 Digital Panel, 110 Volt (for 110 volt, two seal bar machines)
  • Page 49: Mebner Valve

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Mebner Valve Parts List and Diagram Item Koch Description Part No. 861165 Vacuum Valve and Screws, 110 Volt 861166 Vacuum Valve and Screws, 220 Volt 860188 Vacuum Block Spacer 860192 Vacuum Block Cover...
  • Page 50: Miscellaneous Machine Parts

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Miscellaneous Machine Parts Parts List and Diagram Item Koch Description Part No. 860049 Filler Plate Set (for one seal bar machine) 860125 Filler Plate Set (for two seal bar machine) 840051...
  • Page 51: Pump Filter Option

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Pump Filter Option Parts List and Diagram Item Koch Description Part No. 861197 Filter, Vacuum, 3/4-in. NPT 861198 Filter Element for #861197 861199 Piping, 3/4-in. NPT 90° Elbow M-F 861200 Piping, 3/4-in. NPT Hex Nipple 861201 Piping, 3/4-in.
  • Page 52 INSTALLATION OPERATING MANUAL R5 Series Model 0021 Single Stage Rotary Vane Vacuum Pump...
  • Page 53: Table Of Contents

    TABLE OF CONTENTS GENERAL Identification Operating Principles INSTALLATION Unpacking Location Power Requirements Vacuum Connections Oil Filling 2.0 OPERATION Start-up Gas Ballast Process Gas Stopping Pump Water-Cooled Pumps (optional) Oxygen Service Pumps MAINTENANCE Pump Oil Automotive-Type Oil Filter Exhaust Filter Vacuum Inlet Filter Maintenance Chart Overhaul Kit/Filter TROUBLESHOOTING...
  • Page 54 GENERAL Remove the nuts from the bottom of the box/crate and Identification pull the pump out of the container, then unscrew the studs from the bottom of the rubber feet. For model identification, see the nameplate mounted on the side of the exhaust box. The inlet port of the pump is covered with a plastic cap prior to shipment to prevent dirt and other foreign materi- This manual is written to cover RA, RB and RC versions...
  • Page 55 Gas ballast Oil return line to (RA) inlet (RC) Exhaust Inlet screen Exhaust filter Inlet Anti-suckback valve Oil return valve (RA) Vane Exhaust valve (RA) Oil sight glass Rotor Automotive type Main oil feed line spin-on filter Fig. 1 - Basic R5 Pump large as that of the pump inlet.
  • Page 56 Series pumps is shown in the TECHNICAL DATA page For ambient operating temperatures lower than 41°F, use Busch R580 synthetic oil. If this does not help (where the pump has difficulty starting due to high oil vis- If the gas that is pumped contains dust or other foreign cosity), contact the factory in Virginia Beach, Virginia.
  • Page 57 2.2 Gas Ballast vacuum in the pump, but the circulation of the cooling water through the tubes is thermostatically controlled. All RA Series pumps are equipped with a gas ballast The flow rate of the cooling water is controlled by a ther- valve.
  • Page 58 according to the latest technical standards and safety Under normal circumstances, it should not be necessary regulations. If this pump is not installed properly or not to add or drain oil from the pump between recommend- used as directed, a dangerous situation or damage might ed oil changes.
  • Page 59 Contaminated Air Stream WARNING: Wear safety glasses when installing or removing the spring retainers. The retainers can, if When the air stream contains a solid and/or liquid that not secured correctly, slip off and fly out of the can contaminate the oil, it must be changed more often. exhaust box.
  • Page 60 3.5 Maintenance Chart 4.1.2 Possible Cause Note: See the motor manufacturer’s manual for the peri- Vacuum system or vacuum piping not leak-tight. odic motor maintenance. Remedy: Daily: Visually check oil level (see 3.1.1 and 3.1.2). Check hose and pipe connections for possible leak. Weekly: Check oil for contamination (see 3.1.3).
  • Page 61 Remedy: Remedy: Replace the shaft seal following disassembly and Check correct supply voltage; check overload settings in assembly steps outlined in the Maintenance and Repair motor starter for size and setting according to motor Manual. Check the shaft seal. It should have a spring nameplate data;...
  • Page 62 Remedy: 4.4.3 Possible Cause Replace exhaust filters, maintain proper oil condition, oil The oil return valve (Ref. 275) is stuck open on RA/RB level, and use only Busch recommended vacuum oil. pumps. Proper function is that when blowing into check valve, it should close.
  • Page 63 4.5.2 Possible Cause 4.6.3 Possible Cause Bearing noise. Not enough oil in oil reservoir or badly burned oil is used for pump lubrication. Remedy: Remedy: Follow disassembly and assembly steps outlined in the Maintenance and Repair Manual and replace bearings. Drain and refill only with Busch recommended oil.
  • Page 64 4.8 Trouble highly recommend the use of Busch oils and parts to achieve documented performance and efficient opera- Automotive-type oil filter (Ref. 100) does not get warm tion. The use of oils or parts other than Busch could limit within two to five minutes when cold pump is started (not the life expectancy of the equipment and could void any applicable on 0010, 0012, 0016 or 0021).
  • Page 65 Illustration of R5 0012/0021 Series...
  • Page 66 0012/0021 Parts List Description Description Cylinder Screw Seal Lockwasher Rotor Plug Bearing sleeve Oil return valve Vane Ring gasket Motor side endplate Oil recirc. screw Opp. M.S. endplate Banjo hydraulic fitting Teflon sleeve bearing Fitting nut Shaft seal, Viton Oil return line tubing O-ring, Viton Hydraulic fitting Lockwasher...
  • Page 67 TECHNICAL DATA Model 0010 0012 0016 0021 0160 0400 0630 1000 1600 Nominal pumping speed ACFM 1030 Free air displacement 11.2 1130 Typ. oil sump temperature (1) °F Maximum sound level 3 phase motor data (2) 0.55 0.55 0.55 0.75 Volts 230/460 230/460...
  • Page 68: Index

    MAIN: 816-753-2150 TOLL FREE: 800-777-5624 INTERNET: kochequipment.com E-MAIL: info@kochequipment.com Index Improper or No Sealing 4.5 Safety Guidelines 1.2 Air-Assist 2.3, 3.7 Seal Bar 4.1, 4.2, 4.5, 5.1, 6.1, Analog Control Panel 3.2, 4.12, 6.10 Seal Bar Maintenance 4.2 Auto Stop 3.3 Lid 4.1, 4.4, 6.6 Seal Bladder Valve 4.3, 5.1 Loop Option 4.10...

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