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Summary of Contents for Eurogalan Ochag-2
- Page 1 “OCHAG”, “GEYSER”, “VULKAN” ELECTRODE BOILERS OPERATION MANUAL...
- Page 2 Contents...
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Page 3: Dear Customer
The given Operation manual contains basic information relating to the practical use of the electrode boilers for the heating systems. By the aggregative technical and economic indices of effectiveness, including the boiler efficiency, simplicity of installation and repairing, cost of heating of one square meter of the apartment, specific consumption of materials per 1 kW of the boiler capacity, etc. - Page 4 Independent Noncommercial Organization on Certification of the Electrical Products, 109052, Moscow, ul. Nizhegorodskaya, 29. Voluntary certification. Technical characteristics of the boilers produced by the “Firma “Galan” Joint-Stock Company Table 1 Name of the boiler Boiler Ochag-2 Ochag-3 Ochag-5 Ochag-6 Geyser-9 Geyser15...
- Page 5 Name of the boiler Boiler Ochag-2 Ochag-3 Ochag-5 Ochag-6 Geyser-9 Geyser15 Vulkan-25 characteris tics norma therm protec tion of premis 13,7 22,7 27,3 13,7 22,7 37,5 M ax. curren streng th of the boiler on each phase (A) (curre nt freque ncy –...
- Page 6 Name of the boiler Boiler Ochag-2 Ochag-3 Ochag-5 Ochag-6 Geyser-9 Geyser15 Vulkan-25 characteris tics outlet of boiler (ºC) 20-40 25-50 30-60 35-70 50-100 100-200 150-300 Recom mende d volume of the heattransfe r agent in the heating system (liters) Nomin...
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Page 7: Boilers Construction
Depending on the boiler power the electrode boilers produced by the “Firma “Galan” Joint-Stock Company fall into the following categories: • Single-phase electrode boilers (“Ochag-2”, “Ochag-3”, “Ochag-5”, and “Ochag- 6” electrode boilers); • Three-phase electrode boilers (“Geyser-9”, “Geyser-15”, and “Vulkan-25”... - Page 8 transformation of electric energy to thermal energy in the heat-transfer agent during the passage of electric current through the heat-transfer agent. Under these conditions the ionization of the heat-transfer agent takes place. The temperature and electrical conductance of the heat-transfer agent grow. The strength of electric current passing from one electrode to another grows too.
- Page 9 • For “warm floors” construction. The temperatures required for the “warm floors” construction are considerably lower than the optimal operating temperatures of the electrode boilers. For this reason a boiler is not brought to nominal power. We recommend you to use highly reliable modern tubular electric heating boilers produced by the “Firma “Galan”...
- Page 10 These specialists should be certified by the electrical safety rank which is no less than a rank of 3 and should be allowed to work with electrical installations operating at the voltage up to 1000 V. To perform the installation, operation, and repairing of the heating systems it is necessary to employ the heating engineers.
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Page 11: It Is Strictly Forbidden To Install Valves And Other Regulating Or Locking Mechanisms On The Pipeline Between The Boiler Outlet Connection And The Surge Tank
project documentation requirements of your heating system and should be no less than the nominal diameter of the boiler connections. In the course of the heating system designing it is necessary to install the boiler as low as possible in relation to the radiators. This increases a pressure on the boiler outlet. It is desirable to allow vertical clearance for easy removing the electrode group from the boiler and for visual examination and cleaning of the internal surfaces of the boiler. - Page 12 Fig. 1 Heating system with top pouring Fig. 2 Parallel connection. Electromechanical model of the automatics Label number Name of the equipment Electrode boiler Radiator Surge tank Reserve electrode boiler Main boiler running on solid, liquid or gas fuel Legend - Laid-on thermostat (sensor) - Valve...
- Page 13 It is necessary to use the connection diagrams specified in the Operation manual to connect the “Galan-GSM” cellular monitoring system of the heating equipment, “Navigator”, “Istopnik-103” and “Istopnik-203” electronic temperature regulators. Follow exactly the instructions of operation, installation, and safety control. The “Inlet”...
- Page 14 In case of emergency or malfunction of the heating system (in consequence of deterioration of the heat-transfer agent circulation or increase of temperature on the outlet of the boiler) the boiler is switched off by the command of the “Outlet” sensor. The boiler is switching off by the command of the “Outlet”...
- Page 15 Diagram 1 Name of the “OCHAG” boilers (220 V) device. 2 kW 3 kW 5 kW 6 kW Wire Circuit 10 A 16 A 25 A 32 A breaker Automatic tripping size 2, up to 32 A contactor Automatic 220 V tripping contactor coil...
- Page 16 Diagram 2 Name of the Boilers (380 V) device. “Geyser” “Geyser” “Vulkan” Wire 9 kW 15 kW 25 kW Circuit breaker 16 A 25 A 40 A Automati size 2, size 3, tripping up to 25 up to 40 A contacto Automati 380 V...
- Page 17 +15º specified mode at the return pipe temperature C, A of +60º C, A “Ochag-2” “Ochag-3” 13,7 “Ochag-5” 10-12 “Ochag-6” 15-18 “Geyser-9” 6-8 per phase 13,7 per phase “Geyser-15”...
- Page 18 The correcting procedure of the starting current is performed in the following way: • Clear sodium salt solution is prepared (1 teaspoon of sodium salt is dissolved in 200 grams of hot water). This is an approximate volume of the solution per 100 liters of water filled in the heating system.
- Page 19 • Decrease the salt solution doses or volume of water with high specific electric resistance added to the heating system. • Increase the volume of water pumped to the surge tank by means of the “Malysh” type pump after each addition of salt solution or water with high specific electric resistance to the heating system.
- Page 20 Boiler repair Remove the boiler from the heating system. Remove the electrode group (electrode) from the boiler case. Decontaminate the internal surfaces of the boiler. Be convinced of absence of any defects. It is necessary to perform the following tasks in the course of the boiler repair: •...
- Page 21 Water as a heat-transfer agent. Add distilled water, clear uncontaminated filtered rain water or snow melt water (water the specific electric resistance of which significantly exceeds 3100 Ohm/cm) to the surge tank until a normal level will not be reached. Low-freezing liquid as a heat-transfer agent.
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Page 22: Transportation And Storing Of The Electrode Boilers
Fire-safety In the course of performing the installation tasks, starting-up and adjustment, and operating the electrode boilers it is necessary to follow the Fire prevention rules of the Russian Federation. It is inadmissible: • To store bottles containing condensed or pressure gas, inflammable liquids and materials, fuels and lubricating oils (gasoline, acetone, turpentine, bitumen, roll roofing, kerosene, oils) in the premises where the boiler is installed. - Page 23 4. In due course, the boiler wastes Presence of contamination, rust, and Give the electrodes and the internal its power gradually (under condition scale on the electrodes and on the surfaces of the boiler case a of using “fresh water”). internal surfaces of the boiler.
- Page 24 Name of the company performing the warranty repair Place of the seal Post and signature of the director of the company performing the warranty repair Service department: Moscow, ul. Marshala Novikova, 2, tel.: (499) 196 04 40, (499) 196 04 41 At will of the customer the acquisition and delivery of components of the heating system, installation on a turn-key basis, warranty and after guarantee services are provided.
- Page 25 Service department: Moscow, ul. Marshala Novikova, 2, tel.: (499) 196 04 40, (499) 196 04 41 At will of the customer the acquisition and delivery of components of the heating system, installation on a turn-key basis, warranty and after guarantee services are provided. List of the performed maintenance functions Date, description...
- Page 26 Delivery and sale certificate The electrode boiler meets the requirements of the Technical Specifications (TS) No. 3468-001-17289826-02 Date of issue Seal of the Quality Department Sold Date of sale Place of the seal...
- Page 27 “ГАЛАН МИР ТЕПЛА” and “GALAN WARMWORLD” are registered trade marks of the “Firma “GALAN” Joint-Stock Company Central department: Phone: (499) 196 04 40, 196 04 41 123098, Moscow, m. “Shchukinskaya”, ul. Marshala Novikova, 2, building 1 http://www.galan.ru, e-mail: office@galan.ru MAXIMUM WARMTH – MINIMUM COSTS OUR COMPANY PERFORMS THE DESIGNING, INSTALLATION ON A TURN-KEY BASIS, AND WARRANTY SERVICE OF THE HEATING SYSTEMS, WATER DISTRIBUTION SYSTEMS, AND SEWERAGE SYSTEMS...
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