Summary of Contents for Intellitec W-GV/2
- Page 1 INSTALLATION MANUAL W-GV/2, W-GV/3, W-GV 8 and W-GV 10 genverters for mobile use WHISPERPOWER BV Kelvinlaan 82 9207 JB Drachten Netherlands Tel.: +31-512-571550 Fax.: +31-512-571599 www.whisperpower.com V1, March 2015...
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Page 2: Table Of Contents
Exhaust kit ..................................15 Fuel kit ....................................16 Battery installation kit ................................ 16 DIAGRAMS & DRAWINGS ................................. 17 System diagrams ................................17 Mechanical drawings................................18 OTHER PRODUCTS FROM WHISPERPOWER..........................19 March W-GV/2, W-GV/3, W-GV 8 and W-GV 10 — 2015 — EN... -
Page 3: Introduction
41001120 2-cylinder genverter (Kubota) for mobile use 41001320 3-cylinder genverter (Kubota) for mobile use 41001220 2-cylinder genverter (Mitsubishi) for mobile use 41001420 3-cylinder genverter (Mitsubishi) for mobile use March W-GV/2, W-GV/3, W-GV 8 and W-GV 10 — 2015 — EN... -
Page 4: Genverters On Vehicles
Figure 1: Radiator inside the canopy blows air out through the Figure 4: Radiator mounted on the roof of the vehicle side of the vehicle Figure 2: Radiator mounted in the side of the vehicle March W-GV/2, W-GV/3, W-GV 8 and W-GV 10 — 2015 — EN... -
Page 5: Installation
In such situations, it is recommended to fit the air inlet of the engine compartment with an air inlet strainer. Figure Mounting WhisperPower genverter. X = wrong, V = OK March W-GV/2, W-GV/3, W-GV 8 and W-GV 10 — 2015 — EN... -
Page 6: Ventilation
70°C. If the cables are required to meet higher temperature requirements, they must be run through conduits. ATTENTION! Before working on the system, read the safety instructions. March W-GV/2, W-GV/3, W-GV 8 and W-GV 10 — 2015 — EN... -
Page 7: Fuel Supply
The two-cylinder genverter has an external fuel lift pump. This should be mounted close to the tank, in an angle or vertically to prevent air bubbles from blocking the system. As the pump March W-GV/2, W-GV/3, W-GV 8 and W-GV 10 — 2015 — EN... -
Page 8: Radiator Cooling
(see Figure 14). The expansion tank must be fitted in Figure 10: Bottom-mounted radiators with shield the outgoing circuit of the radiator, i.e. the inlet pipe of the engine March W-GV/2, W-GV/3, W-GV 8 and W-GV 10 — 2015 — EN... -
Page 9: Dry Exhaust System
It is very difficult to take these factors into account. cap on the exhaust manifold of the engine. However, when the radiator is above the engine one can only fill the system to the March W-GV/2, W-GV/3, W-GV 8 and W-GV 10 — 2015 — EN... -
Page 10: The Standard Dry Exhaust System
On the genverter set: An insulated exhaust bend Figure 19: Mounting bracket in rubber with safeguard In the exhaust installation kit: A stainless steel shielded flexible bellow March W-GV/2, W-GV/3, W-GV 8 and W-GV 10 — 2015 — EN... -
Page 11: Electrical Installation
Be aware of polarity as some relays have a diode inside and must W-GV/2, W-GV/3, W-GV 8 and W-GV 10 — March 2015 — EN... -
Page 12: Automatic Starting And Stopping
Another possibility is to monitor the voltage of a second battery (not being the starter battery) and to start the genverter automatically when this voltage drops below a set value. This March W-GV/2, W-GV/3, W-GV 8 and W-GV 10 — 2015 — EN... -
Page 13: Alternating Current
For long cables it is recommended to apply cables with a larger cross section (refer to ISO 13297 annex A). These genverters are designed to generate power for both AC and DC installations, depending on the type of WhisperPower March W-GV/2, W-GV/3, W-GV 8 and W-GV 10 — 2015 — EN... -
Page 14: Installation Summary
When there is only a circuit breaker, use it to disconnect the generating set from the grid. Starter battery 80 Ah Check all DC connections, check if the battery switch/ circuit breaker is closed. March W-GV/2, W-GV/3, W-GV 8 and W-GV 10 — 2015 — EN... -
Page 15: Exhaust Kit
Spring washer 50211466 Nut M10 50221471 Bend M/F 1 TOTAL 40201325 1” DRY EXHAUST KIT OPTIONAL MATERIALS AVAILABLE article no description dimensions not shown 40201324 Insulation blanket kit March W-GV/2, W-GV/3, W-GV 8 and W-GV 10 — 2015 — EN... -
Page 16: Fuel Kit
40290106 INSTALLATION KIT FOR BATTERIES UP TO 100 Ah RECOMMENDED BATTERY article no description dimensions 40290061 AGM-Power 12V 80Ah Absorbed Glass Matt 350 x 167 x 180 mm W-GV/2, W-GV/3, W-GV 8 and W-GV 10 — March 2015 — EN... -
Page 17: Diagrams & Drawings
NOTE: A4-size drawings can be downloaded from www.whisperpower.com. Figure 24: Layout of genverter system with PMG Figure 25: Example of marine genverter system with DC PowerCube and AC PowerCube March W-GV/2, W-GV/3, W-GV 8 and W-GV 10 — 2015 — EN... -
Page 18: Mechanical Drawings
DIAGRAMS & DRAWINGS MECHANICAL DRAWINGS Service side Footprint Figure 26: Two-cylinder genverter mechanical drawings Service side Footprint Figure 27: Three-cylinder genverter mechanical drawings W-GV/2, W-GV/3, W-GV 8 and W-GV 10 — March 2015 — EN... -
Page 19: Other Products From Whisperpower
• 24/ 48VDC based systems up to 15kW • systems up to 300kW for super yachts For instant and detailed information, we recommend checking our website: www.whisperpower.com. March W-GV/2, W-GV/3, W-GV 8 and W-GV 10 — 2015 — EN... - Page 20 Ref : PM-WP-GV8 Date : 5-8-2016...