Summary of Contents for JOSAM JH1500
- Page 1 Instructions for use and safety regulations Induction heater JH1500 15236 T 152 1 1309...
-
Page 2: Preface
Induction heater JH1500 PREFACE Information JH1500 is a mobile induction heater, which is used for heating metal parts on vehicles This instruction book provides advice without damaging nearby parts. All other use and directions for installation, handling, of the equipment or use that does not comply maintenance and troubleshooting. -
Page 3: Ce Certificate
Induction heater JH1500 CE CERTIFICATE... -
Page 4: Table Of Contents
Induction heater JH1500 TABLE OF CONTENTS Usage Preface General information about induction . . . 23 Warranty ......2 Information about heating . -
Page 5: Introduction
Induction heater JH1500 INTRODUCTION General information JH1500 is a mobile induction heater, which is used for heating up metal parts on vehicles without damaging nearby parts. The induction heater produces heat without physical contact and without naked flames. Using the induction heater makes it possible to leave nearby, sensitive parts in place. -
Page 6: Marking
Induction heater JH1500 Marking The identification plate is located on the back of the JH1500. ##### ##### 400 V 200 V... -
Page 7: Safety
Induction heater JH1500 SAFETY General information The JH1500 is designed and tested to conform to the strictest safety requirements. Read the following instructions carefully before you start using the JH1500 and pay attention to the applicable operating instructions, in order to operate the induction heater safely. -
Page 8: General Warnings
Induction heater JH1500 GENERAL WARNINGS The following types of warnings and information are used in this manual: WARNING! WARNING! Warning is used in this manual Do not fill the water tank with to draw attention to possible anything other than decalcified... - Page 9 WARNING! Never remove any IMPORTANT! Risk of con‑ of the protective covers and densation in the JH1500. Fill the never perform any work on the water tank with room tempered, induction heater without first not cold, water. If you move the...
-
Page 10: Safety Sign
WARNING Residual voltage. Wait one minute after disconnecting before opening enclosure. WARNING When the JH1500 induction heater is activated, there is a magnetic field from the induction head in its immediate vicinity. WARNING The JH1500 induction heater can interfere with pulse generators. -
Page 11: The Placing Of The Safety Sign
A sensor detects the water flow and trips the induction heater if the flow is blocked. The JH1500 must be connected to earth. It has an inbuilt residual current breaker to protect the user in case of a ground fault. It also has an automatic fuse, which trips if the current exceeds 32 A (for JH1500‑400V) or... -
Page 12: Installation
Induction heater JH1500 INSTALLATION The JH1500 is inspected and tested before it leaves the factory to warrant uniform quality and the greatest possible reliability. Below follows a description of the installation and general tips and instructions. WARNING! Do not place the induction heater on uneven or unstable surfaces. -
Page 13: Filling The Water Tank
Induction heater JH1500 INSTALLATION Filling the water tank The JH1500 is delivered with a filled water tank, but if the tank needs to be filled manually at some point, follow the instructions below. Fill the water tank with a mixture of decalcified water and 30 % propylene glycol. -
Page 14: Connection To The Electric Supply
• The electric supply must be protected by a 32 A (400 V) or 63 A (200 V) fuse when using maximum power (step 5). The JH1500 is connected to the electric mains as follows: • Plug the JH1500 into a wall socket. NOTE! The JH1500‑200 V is delivered without a plug. -
Page 15: Description
Induction heater JH1500 DESCRIPTION The machine comprises: 1. cooler section 2. electrical section 3. hose packet with inductor During heating, a powerful magnetic field is concentrated in the inductor. The magnetic field alternates direction and induces eddy currents in the material, which gives rise to heat. -
Page 16: Cooler Section
Induction heater JH1500 DESCRIPTION Cooler section The cooler section consists of a: 1. cooling water tank 2. water pump 3. connection box 4. condenser 5. condenser fan... -
Page 17: Electrical Section
Induction heater JH1500 DESCRIPTION Electrical section The electrical section has three main functions, namely supplying current to: the hose packet, electronic components and the cooling section. The electrical section comprises: 1. control panel 2. main power switch 3. residual current breaker 4. -
Page 18: Main Power Switch
Induction heater JH1500 DESCRIPTION Main power switch When the main power switch is turned on, the machine is connected to the electrical supply. Residual current breaker The machine is equipped with a residual current breaker, which trips in the event of an earth fault. -
Page 19: Control Panel
Induction heater JH1500 DESCRIPTION Control panel Alarm indicators Operation indicator Increase power Reduce power On/Off Power indicator The following functions can be found on the control panel. On/Off To use the induction heater, after it has been connected to the electric mains, you must press the On/Off button. -
Page 20: Alarm Indicators
Induction heater JH1500 DESCRIPTION Alarm indicators The alarm indicators notify the user if a fault occurs with the induction heater. The alarm indicators are marked by a red LED. Overheating The red LED for overheating lights, if the electronics become overheated. -
Page 21: Hose Packet
Induction heater JH1500 DESCRIPTION Hose packet The hose packet consists of: 1. connection block 2. handheld transformer with hose kit 3. operating button 4. inductor Connection block The connection block is mounted below the electrical section, its upper section protrudes into the electrical section. -
Page 22: Inductor
Induction heater JH1500 DESCRIPTION Inductor During use, the inductor is supplied with a voltage and an alternating magnetic field is generated by the field power amplifier at the inductor's tip. The cooling water circulates through the inductor. -
Page 23: Usage
Induction heater JH1500 USAGE General information about induction Induction heaters work with low voltages and high currents in order to create a magnetic field. The magnetic field is concentrated to the field amplifier. When the tip is placed against iron or another magnetic material, the magnetic field is short‑circuited and heat is... -
Page 24: Heating
Induction heater JH1500 USAGE Heating Warning! The user must remove metal objects such as watches, rings and suchlike before use. Danger of serious personal injury. Warning! Take care that there is good ventilation so as to avoid breathing in the gases that are formed during heating. -
Page 25: After Completed Work
Induction heater JH1500 USAGE Note! Never press the inductor against the object, since this would shorten the inductor's service life more quickly than necessary. 4. Release the operating button. 5. Lift the inductor out of the way. After completed work 1. -
Page 26: Maintenance Instructions
Induction heater JH1500 MAINTENANCE INSTRUCTIONS Maintenance interval Once a month: • Check the cooling water • Check the residual current breaker • Check the hose couplings • Check connection surface between heating tip and handheld transformer Once a year or when needed: • Check and clean the condenser... -
Page 27: Check The Hose Couplings
Induction heater JH1500 MAINTENANCE INSTRUCTIONS Check the hose couplings Note! If the machine is used with a lot of cold water, a large quantity of condensate is formed, which can accumulate in the hose packet and/or the machine. This may be misinterpreted as an indication of leaking hoses. -
Page 28: Troubleshooting
TROUBLESHOOTING INSTRUCTIONS The troubleshooting instructions in this chapter will help you to quickly locate and correct the majority of faults that can arise when you use the JH1500. WARNING! All electrical modi‑ fications must be performed by a qualified electrician. -
Page 29: Troubleshooting Table
Induction heater JH1500 TROUBLESHOOTING INSTRUCTIONS The following troubleshooting table is to help you locate faults on the induction heater. However, the table only shows the most common faults and their possible causes. There can be other faults and possible causes than those listed in the table. - Page 30 Induction heater JH1500 TROUBLESHOOTING INSTRUCTIONS The 2 red LEDs (water A phase fault or a current One or more phases is flow and overheating) blink sensor fault has occurred. lacking. Check that all the simultaneously. phases are available in the...
-
Page 31: General Information
Josam AB Box 418, Maskingatan 5 SE‑701 48 Örebro Sweden Machine designation JH1500‑400 for 400V 50‑60 Hz JH1500‑200 for 200V 50‑60 Hz Intended usage areas and environments The machine is intended to be used indoors in a workshop environment for repairing vehicular damages. -
Page 32: Technical Data
Recommended air humidity during transport or storage: ..< 100% Manufacturer: JOSAM AB Box 419 • SE-701 48 • ÖREBRO, Sweden Phone: +46 19 30 40 00 • Fax: +46 19 32 03 16 E-mail: info@josam.se • Internet: www.josam.se...